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单颗磨粒磨削AISI 1045钢的磨削力实验研究 被引量:1

Experimental Investigation on Grinding Forces for AISI 1045 Grinding with Single Grain
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摘要 采用回转直径为400 mm的单颗PCBN磨粒对AISI 1045钢进行磨削实验。使用Kistler 9119AA2型三维测力仪实时测量磨削力,借助扫描电子显微镜(SEM)观察工件表面质量和磨削形态。研究了磨削工艺参数对磨削力的影响规律,并就磨削速度对表面质量的影响进行了分析。结果表明:磨削工艺参数对磨削力有显著的影响,磨削力随磨削线速度增大而减小,随磨削深度增大而增大,随磨粒前角增大而减小;磨削线速度越大,工件表面质量越好,毛刺越少;负前角单颗磨粒磨屑形态主要有卷曲形和螺旋形两种。 The single abrasive grinding wheel with a diameter of 400 mm was employed in the process of grinding AISI 1045 steel at various grinding parameters.The grinding force was monitored by Kistler 9119AA2 three-dimensional dynamometer,the surface quality and the chip morphology were observed with a scanning electron microscope(SEM).The influences of grinding parameters on grinding force were studied,and the effects of grinding speed on surface quality and chip morphology were analyzed.The experimental results indicate that:grinding parameters have a significant influence on grinding force,grinding force increases with grinding depth,but decreases with the increase in grinding velocity and cutting angle of abrasives;normally,the faster the grinding speed,the more qualified the workpiece surface,and the less presence of the burr;negative rake angle induces two types of chip morphology,curly and spiral.
作者 张琤 李光 马志飞 梁国星 吕明 ZHANG Cheng;LI Guang;MA Zhifei;LIANG Guoxing;LYU Ming(Shanxi Key Laboratory of Precision Machining,Taiyuan University of Technology,Taiyuan 030024,China)
出处 《太原理工大学学报》 CAS 北大核心 2018年第5期698-703,共6页 Journal of Taiyuan University of Technology
基金 国家自然科学基金资助项目(51575375)
关键词 单颗磨粒 PCBN磨粒 AISI1045 磨削力 测力仪 磨削速度 表面质量 single abrasive PCBN abrasive AISI 1045 grinding force dynamometer grinding speed surface quality
作者简介 通讯作者:张琤(1977-),女,博士,讲师,主要从事精密切磨削理论与技术研究,(E-mail)zhangzheng@tyut.edu.cn。
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