Worm grinding has been applied to manufacture gears to pursue high accuracy and fine surface finish.When the worm used to grind face gears is manufactured with multi-axis computer numerical control(CNC)machining,the m...Worm grinding has been applied to manufacture gears to pursue high accuracy and fine surface finish.When the worm used to grind face gears is manufactured with multi-axis computer numerical control(CNC)machining,the machining accuracy is usually improved by increasing the number of tool paths with more time cost.Differently,this work proposes a generated method to improve the efficiency by dressing the worm surface with only one path,and a closed-loop manufacturing process is applied to ensure the machining accuracy.According to an advanced geometric analysis,the worm surface is practically approximated as a swept surface generated by a planar curve.Meanwhile,this curve is applied as the profile of a dressing wheel,which is used to dress the worm surface.The practical machining is carried out in a CNC machine tool,which was originally used to grind helical gears.Finally,a closed-loop manufacturing process including machining,measurement,and modification is proposed to compensate the machining errors.The proposed method is validated with simulations and practical experiments.展开更多
In the present investigation, the relation of pre-ageing temperature and pre-ageing time to mechanical properties was studied, and a model was established to predict the mechanical properties of AA6005 Al alloy. Compa...In the present investigation, the relation of pre-ageing temperature and pre-ageing time to mechanical properties was studied, and a model was established to predict the mechanical properties of AA6005 Al alloy. Compared with the experimental results, the deviation of the proposed model was limited to 8.1%, which showed reasonable accuracy of forecasting. It was found that the performance of AA6005 alloy was better at higher pre-ageing temperature with shorter pre-ageing time than that at T6 temper. The microstructure of the alloy was observed by transmission electron microscopy, and the results showed that high dislocation density and precipitate density existed at 160 ℃ and 200 ℃ pre-ageing, which were in good agreement with the model.展开更多
The effects of solution treatment temperature and holding time on the microstructure and mechanical properties of extruded Al-6.02 wt.%Zn-1.94 wt.%Mg alloy were investigated by differential scanning calorimetry(DSC),o...The effects of solution treatment temperature and holding time on the microstructure and mechanical properties of extruded Al-6.02 wt.%Zn-1.94 wt.%Mg alloy were investigated by differential scanning calorimetry(DSC),optical microscopy(OM), scanning electron microscopy(SEM), X-ray diffraction(XRD), and tensile test. The results showed that the optimum solution treatment process for the alloy was 470 ℃, 2 h. The tensile strength, yield strength,and elongation of the samples after the aging treatment at 120℃ for 24 h were 486 MPa, 431 MPa, and 14.8%,respectively. The alloy produced more copious recrystallization with the augment of solution temperature and the extension of holding time. While the second phase of η(MgZn_(2)), and T(AlZnMgCu) in the matrix was not fully re-dissolved under the treatment condition of lower temperature or shorter holding time. Interestingly, the Zr aggregation was observed in the samples treated at 510 ℃ for 2 h, which led to the growth of the second phase particles and the increase of their area fraction.展开更多
According to the cutting characteristics of progressive spiral movement by rotary cutting of the disc cutter, using the broken theory of interaction of compression and shearing, the three-axis force rotary cutting mec...According to the cutting characteristics of progressive spiral movement by rotary cutting of the disc cutter, using the broken theory of interaction of compression and shearing, the three-axis force rotary cutting mechanical model of disc cutter was established and the influence of installation radius, the phase difference and the cutter space on the mechanics of disc cutter were analyzed. The results show that on the same radial line of tunneling interface, the boring distance of cutting tools installed on a different radius is not equal. The cutting radial line of tunneling interface is a polyline and its height is determined by phase angle and penetration of cutting tools. Both phase difference and the installation radius between adjacent disc cutters have little effect on the vertical force and rolling force, but increase with the increase in cutter spacing. In addition, when increasing phase difference and cutter space bilaterally, and reducing installation radius simultaneously, the lateral force would be improved. Related results have been verified onl O0 t rotary tool cutting test platform.展开更多
To obtain flow behavior and workability of 7055 aluminium alloy during hot deformation,hot compression tests at different temperatures and strain rates are conducted.True stress?strain curves of 7055 aluminium alloy u...To obtain flow behavior and workability of 7055 aluminium alloy during hot deformation,hot compression tests at different temperatures and strain rates are conducted.True stress?strain curves of 7055 aluminium alloy under different conditions are obtained and the flow stress increases with ascending strain rate and descending temperature.For Arrhenius constitutive equation,each material parameter is set as a constant,which will bring forth large error for predicting flow behavior.In this work,material parameters are fitted as a function of temperature or strain rate based on experimental results and a modified constitutive equation is established for more accurate prediction of flow behavior of 7055 aluminium alloy.The effects of temperature and strain rate on power dissipation and instability are analyzed to establish a processing map of 7055 aluminium alloy.The dominant deformation mechanism for microstructure evolution at different deformation conditions can be determined and high efficiency of power dissipation may be achieved from power dissipation map.Meanwhile,proper processing parameters to avoid flow instability can be easily acquired in instability map.According to the processing map,optimized processing parameters of 7055 aluminium alloy are temperature of 673?723 K and strain rate of 0.01?0.4 s^?1,during which its efficiency of power dissipation is over 30%.Finite element method(FEM)is used to obtain optimized parameter in hot rolling process on the basis of processing map.展开更多
To study the rock breaking method under the free surface induced by disc cutter,the rock breaking simulations were first conducted based on the discrete element method,and the dynamic process of rock breaking under th...To study the rock breaking method under the free surface induced by disc cutter,the rock breaking simulations were first conducted based on the discrete element method,and the dynamic process of rock breaking under the free surface was studied including stressed zone,crush zone,crack initiation and propagation.Then the crack propagation conditions,specific energy,etc.under different free surface distance(S)were also investigated combined with linear cutting experiments.The results show that the rock breaking process under the free surface induced by disc cutter is dominated by tension failure mode.There exists a critical S to promote crack propagation to free surface effectively.And this rock breaking method can improve the rock breaking force and breaking efficiency significantly when proper.展开更多
The construction efficiency and quality of tunnel boring machines(TBMs)is largely determined by the service life of cutting tools,which is the result of contact loads in the crushed zone between cutter ring and rock.I...The construction efficiency and quality of tunnel boring machines(TBMs)is largely determined by the service life of cutting tools,which is the result of contact loads in the crushed zone between cutter ring and rock.In this paper,a series of rock breaking tests were conducted with a 216 mm diameter disc cutter and concrete samples.Based on the superposition principle,the distribution of contact loads between disc cutter and rock were obtained by using the truncated singular value decomposition(TSVD).The results show that both the peak value and the whole numerical distribution of the radial strains on the cutter ring increase with the increase of the penetration.The distribution curves of the contact loads show an approximate parabola going downwards,which indicates contact loads are more concentrated.The front non-loading area with a ratio from 1.8%to 5.4%shows an increasing trend with the increase of penetration.However,the change of rear non-loading area is not obvious.It is believed that the conclusions have guidance for the study of rock breaking mechanism and manufacturing process of the disc cutter.展开更多
The mechanical properties and microstructure of Al-Cu-Li alloy sheets subjected to cryorolling(-100°C,-190℃)or hot rolling(400℃)and subsequent aging at 160℃for different times were investigated.The dynamic pre...The mechanical properties and microstructure of Al-Cu-Li alloy sheets subjected to cryorolling(-100°C,-190℃)or hot rolling(400℃)and subsequent aging at 160℃for different times were investigated.The dynamic precipitation and dislocation characterizations were examined via transmission electron microscopy and X-ray diffraction.The grain morphologies and the fracture-surface morphologies were studied via optical microscopy and scanning electron microscopy.Samples subjected to cryorolling followed by aging exhibited relatively high dislocation densities and a large number of precipitates compared with hot-rolled samples.The samples cryorolled at-190℃and then aged for 15 h presented the highest ultimate tensile strength(586 MPa),while the alloy processed via hot rolling followed by 10 h aging exhibited the highest uniform elongation rate(11.5%).The size of precipitates increased with the aging time,which has significant effects on the interaction mechanism between dislocations and precipitates.Bowing is the main interaction method between the deformation-induced dislocations and coarsened precipitates during tensile tests,leading to the decline of the mechanical properties of the alloy during overaging.These interesting findings can provide significant insights into the development of materials possessing both excellent strength and high ductility.展开更多
The constitutive relationships of Al-Mg-Si alloy deformed at various strain rates,temperatures and strains were studied.The microstructure evolution was quantitatively characterized and analyzed,including recrystalliz...The constitutive relationships of Al-Mg-Si alloy deformed at various strain rates,temperatures and strains were studied.The microstructure evolution was quantitatively characterized and analyzed,including recrystallization fraction,grain sizes,local misorientation,geometrically necessary dislocation and stored strain energy during hot deformation and subsequent heat treatment.The results show that the dislocation density and energy storage are linear with ln Z during hot deformation and subsequent heat treatment,indicating continuous recrystallization occurring in both processes.With higher ln Z,the dislocation density declines more sharply during subsequent heat treatment.When ln Z is less than 28,dislocation density becomes more stable with less reduction during subsequent heat treatment after hot deformation.As these dislocations distribute along low angle grain boundaries,the subgrain has good stability during subsequent heat treatment.The main recrystallization mechanism during hot deformation is continuous dynamic recrystallization,accompanied by geometric dynamic recrystallization at higher ln Z.展开更多
The influence of different ageing processes on the microstructure, corrosion behaviors and mechanical properties of extruded Al-5.6Zn-1.6Mg-0.05Zr(wt.%) alloy was studied in this work. The changes of morphology, size ...The influence of different ageing processes on the microstructure, corrosion behaviors and mechanical properties of extruded Al-5.6Zn-1.6Mg-0.05Zr(wt.%) alloy was studied in this work. The changes of morphology, size and distribution of MgZn_(2)precipitate with ageing temperature and time were revealed by optical and electron microscopy. Intergranular corrosion(IGC) and exfoliation corrosion(EXCO) tests were carried out to assess the changes in corrosion susceptibility of the tempered alloy, and some white spots on the surface of the sample aged for longer time were found to be precursors of pits. Electrochemical cyclic polarization test depicted the corrosion behavior under different tempers. Ageing influences on the mechanical behaviors of the alloy were revealed by evaluating its microhardness and tensile strength. The microscopic features of the strengthening phases determined by the ageing procedure directly affect the corrosion resistance and mechanical properties of the alloy.展开更多
TiC nanoparticles reinforced 2219 aluminum matrix composites were successfully prepared by ultrasonic casting, followed by forging and T6 heat treatment. The friction and wear properties of the disc-to-column were stu...TiC nanoparticles reinforced 2219 aluminum matrix composites were successfully prepared by ultrasonic casting, followed by forging and T6 heat treatment. The friction and wear properties of the disc-to-column were studied under four separate normal values of 5, 10, 20 and 30 N. The increasing hardness value of the nanocomposite may be attributed to the large amount of TiC(i.e., 1.3 wt.% and 1.7 wt.%) introduced to the composites. The friction coefficient of the nanocomposite decreased with the increase of TiC nanoparticles(0-1.7 wt.%) under the same load. But the wear resistance of the TiC/AA2219 nanocomposite increased by 30%-90% as compared to the 2219 matrix alloy. And it decreased with the increasing load. The composite with 0.9 wt.% TiC produced the best results in terms of friction and wear because of its relatively higher hardness and perfect ability to retain a transfer layer of a comparatively larger thickness. On the wear surface, some Al2O3particles were found which aided in the development of protective shear regions and improved the wear resistance. The wear mechanism for the TiC/AA2219 nanocomposite was a combination of adhesive and oxidative wear, with the composites containing hard TiC nanoparticles being mainly abrasive.展开更多
The melt filling difficulty in micro cavity is one of the main challenges for micro-injection molding (MIM). An approach employing ultrasound in MIM was proposed. The approach was extensively studied through experimen...The melt filling difficulty in micro cavity is one of the main challenges for micro-injection molding (MIM). An approach employing ultrasound in MIM was proposed. The approach was extensively studied through experiments with a home-made experimental ultrasonic plastification device. The results of the experiments show that polymer ultrasonic plastification speed increases with ultrasonic supply voltage and plastification pressure. When the ultrasonic supply voltage is 200 V and the plastification pressure is 2.0 MPa, the polymer ultrasonic plastification speed reaches the maximum value of 0.111 1 g/s. The results also indicate that the ultrasonic cavitation effect is the most significant effect of all the three effects during polymer ultrasonic plastification process.展开更多
The layout of the buckets for tunnel boring machine(TBM)directly affects the muck removal efficiency of cutterhead during excavation.In order to improve the muck removal performance for TBM,the optimal design of bucke...The layout of the buckets for tunnel boring machine(TBM)directly affects the muck removal efficiency of cutterhead during excavation.In order to improve the muck removal performance for TBM,the optimal design of bucket layout was investigated.The whole muck transfer process was simulated by discrete-element method(DEM),including the muck falling,colliding,pilling up,shoveling and transferring into the hopper.The muck model was established based on size distribution analysis of muck samples from the water-supply tunnel project in Jilin Province,China.Then,the influence of the bucket number and the interval angle between buckets on muck removal performance was investigated.The results indicated that,as the number of buckets increased from four to eight,the removed muck increased by 29%and the residual volume decreased by 40.5%,and the process became steadier.Different interval angles between buckets were corresponding to different removed muck irregularly,but the residual muck number increased generally with the angles.The optimal layout of buckets for the cutterhead in this tunnel project was obtained based on the simulation results,and the muck removal performance of the TBM was verified by the actual data in the engineering construction.展开更多
A micro-displacement sensor based on fiber Bragg grating(FBG) is proposed. The device consists of a pair of FBGs with different central wavelengths fabricated by femtosecond laser phase mask method and a metal substra...A micro-displacement sensor based on fiber Bragg grating(FBG) is proposed. The device consists of a pair of FBGs with different central wavelengths fabricated by femtosecond laser phase mask method and a metal substrate with lever structure. The displacement is amplified by lever structure and it converts into axial tension of FBG, which has a high displacement sensitivity. The amplification factors obtained by theoretical analysis and finite element simulation are 2.67 and 2.50, respectively. The experimental results show that in the range of 0-50 μm the shift of FBG center wavelength is linearly related to the displacement of measured object and displacement sensitivity reaches 121 pm/μm. In addition, the cascaded FBG is used to compensate the temperature.展开更多
A semi-analytical method to conduct vibro-acoustic analysis of a composite laminated elliptical shell immersed in air is proposed.A variational method and multi-segment technique are used to formulate the dynamic mode...A semi-analytical method to conduct vibro-acoustic analysis of a composite laminated elliptical shell immersed in air is proposed.A variational method and multi-segment technique are used to formulate the dynamic model.The sound radiation of the exterior fluid field is calculated by a spectral Kirchhoff–Helmholtz integral formulation.The variables containing displacements and sound pressure are expanded by the combination of Fourier series and Chebyshev orthogonal polynomials.The collocation points are introduced to construct an algebraic system of acoustic integral equations,where these points are distributed on the roots of Chebyshev polynomials,and the non-uniqueness solution of system is eliminated by a combined Helmholtz integral.Numerical examples for sound radiation problems of composite laminated elliptical shells are presented and individual contributions of the circumferential modes to the acoustical results of composite laminated elliptical shells are also given.The effects of geometric and material parameters on sound radiation of composite laminated elliptical shells are also investigated.展开更多
As one of the advanced and efficient means of joining,the clinching process is capable of joining sheets with different materials or different sheet thicknesses.In this article,a novel modified clinching process,i.e.,...As one of the advanced and efficient means of joining,the clinching process is capable of joining sheets with different materials or different sheet thicknesses.In this article,a novel modified clinching process,i.e.,the dieless clinching process,was executed to join AA6061 aluminum alloy with sheet thicknesses of 1.5,2.0,2.5 and 3.0 mm according to different sheet stack-ups.The geometrical characteristics,microhardness distribution,failure behavior,static strength,absorbed energy and instantaneous stiffness of the novel dieless joint were gotten and investigated.The results indicated that the sheet thickness ratio has a notable effect on the failure behavior and mechanical properties of the novel dieless clinched joint,and a relatively large sheet thickness ratio can improve the joint performance when joining sheets with different sheet thicknesses.展开更多
There have been a great demand for a suitable and convenient method in the field of buckling analysis of stiffened ship structures, which is essential to structural safety assessment and is significantly time-consumin...There have been a great demand for a suitable and convenient method in the field of buckling analysis of stiffened ship structures, which is essential to structural safety assessment and is significantly time-consuming. Modeling, buckling behaviors and ultimate strength prediction of stiffened panels were investigated. The modeling specification including nonlinear finite element model and imperfections generation, and post-buckling analysis procedure of stiffened plates were demonstrated. And a software tool using set-based finite element method was developed and executed in the MSC. Marc environment. Different types of stiffen panels of marine structures have been employed to investigate the buckling behavior and assess the validity in the estimation of ultimate strength. A comparison between results of the generally accepted methods, experiments and the software tool developed was demonstrated. It is shown that the software tool can predict the ultimate capacity of stiffened panels with imperfections with a good accuracy.展开更多
The key parameters of the adhesive layer of a reinforcing patch are of great significance and affect the ability to suppress crack propagation in an Al–Li alloy patch-reinforced structure.This paper proposes a method...The key parameters of the adhesive layer of a reinforcing patch are of great significance and affect the ability to suppress crack propagation in an Al–Li alloy patch-reinforced structure.This paper proposes a method to determine the key parameters of the adhesive layer of adhesively bonded joints in the Al–Li alloy patch-reinforced structure.A zero-thickness cohesive zone model(CZM)was selected to simulate the adhesive layer’s fracture process,and an orthogonal simulation was designed to compare against the test results.A three-dimensional progressive damage model of an Al–Li alloy patch-reinforced structure with single-lap adhesively bonded joints was developed.The simulation’s results closely agree with the test results,demonstrating that this method of determining the key parameters is likely accurate.The results also verify the correctness of the cohesive strength and fracture energy,the two key parameters of the cohesive zone model.The model can accurately predict the strength and fracture process of adhesively bonded joints,and can be used in research to suppress crack propagation in Al–Li alloy patch-reinforced structures.展开更多
Conductive polymer composites(CPCs)are widely used in the flexible strain sensors due to their simple fabrication process and controllable sensing properties.However,temperature has a significance impact on the strain...Conductive polymer composites(CPCs)are widely used in the flexible strain sensors due to their simple fabrication process and controllable sensing properties.However,temperature has a significance impact on the strain sensing performance of CPCs.In this paper,the strain sensing characteristics of MWCNTs/PDMS composites under temperature loading were systematically studied.It was found that the sensitivity decreased with the increase of temperature and the phenomenon of shoulder peak also decreased.Based on the theory of polymer mechanics,it was found that temperature could affect the conductive network by changing the motion degree of PDMS molecular chain,resulting in the change of sensing characteristics.Finally,a mathematical model of the resistance against loading condition(strain and temperature),associated with the force−electrical equivalent relationship of composites,was established to discuss the experimental results as well as the sensing mechanism.The results presented in this paper was believed helpful for the further application of strain sensors in different temperature conditions.展开更多
Electron beam lithography(EBL) is a key technology in the fabrication of nanoscale silicon optical waveguide. The influence of exposure dose, the main process parameter of EBL, on the structure profile of poly-methyl ...Electron beam lithography(EBL) is a key technology in the fabrication of nanoscale silicon optical waveguide. The influence of exposure dose, the main process parameter of EBL, on the structure profile of poly-methyl methacrylate(PMMA) after development was studied using a silicon on insulator(SOI) wafer with 220 nm top silicon as the substrate. The relationship between exposure dose and structure pattern width after development was analyzed according to the measurement results. The optimum exposure dose of 220 μC/cm^(2) was found to obtain a final structure consistent with the designed mask value through subsequent processes. At the same time, according to the image segmentation curve tracking technology, the contour extraction process of the dose test results was carried out, and the relationship among mask design value, exposure dose and two-dimensional roughness of boundary contour was analyzed, which can provide reference for the subsequent electron beam lithography of the same substrate material.展开更多
基金Project(2019 YFB 2004700)supported by the National Key R&D Project of ChinaProject(HTL-O-19 K 02)supported by National Key Laboratory of Science and Technology on Helicopter Transmission,Nanjing University of Aeronautics and Astronautics,China。
文摘Worm grinding has been applied to manufacture gears to pursue high accuracy and fine surface finish.When the worm used to grind face gears is manufactured with multi-axis computer numerical control(CNC)machining,the machining accuracy is usually improved by increasing the number of tool paths with more time cost.Differently,this work proposes a generated method to improve the efficiency by dressing the worm surface with only one path,and a closed-loop manufacturing process is applied to ensure the machining accuracy.According to an advanced geometric analysis,the worm surface is practically approximated as a swept surface generated by a planar curve.Meanwhile,this curve is applied as the profile of a dressing wheel,which is used to dress the worm surface.The practical machining is carried out in a CNC machine tool,which was originally used to grind helical gears.Finally,a closed-loop manufacturing process including machining,measurement,and modification is proposed to compensate the machining errors.The proposed method is validated with simulations and practical experiments.
基金Projects(51575539, U1837207) supported by the National Natural Science Foundation of ChinaProject(2020RC2002)supported by the Science and Technology Innovation Program of Hunan Province,ChinaProject(2021JJ40774)supported by Natural Science Foundation of Hunan Province,China。
文摘In the present investigation, the relation of pre-ageing temperature and pre-ageing time to mechanical properties was studied, and a model was established to predict the mechanical properties of AA6005 Al alloy. Compared with the experimental results, the deviation of the proposed model was limited to 8.1%, which showed reasonable accuracy of forecasting. It was found that the performance of AA6005 alloy was better at higher pre-ageing temperature with shorter pre-ageing time than that at T6 temper. The microstructure of the alloy was observed by transmission electron microscopy, and the results showed that high dislocation density and precipitate density existed at 160 ℃ and 200 ℃ pre-ageing, which were in good agreement with the model.
基金Project(U1837207) supported by the National Natural Science Foundation of China。
文摘The effects of solution treatment temperature and holding time on the microstructure and mechanical properties of extruded Al-6.02 wt.%Zn-1.94 wt.%Mg alloy were investigated by differential scanning calorimetry(DSC),optical microscopy(OM), scanning electron microscopy(SEM), X-ray diffraction(XRD), and tensile test. The results showed that the optimum solution treatment process for the alloy was 470 ℃, 2 h. The tensile strength, yield strength,and elongation of the samples after the aging treatment at 120℃ for 24 h were 486 MPa, 431 MPa, and 14.8%,respectively. The alloy produced more copious recrystallization with the augment of solution temperature and the extension of holding time. While the second phase of η(MgZn_(2)), and T(AlZnMgCu) in the matrix was not fully re-dissolved under the treatment condition of lower temperature or shorter holding time. Interestingly, the Zr aggregation was observed in the samples treated at 510 ℃ for 2 h, which led to the growth of the second phase particles and the increase of their area fraction.
基金Project(2007CB714002) supported by the National Basic Research Program of ChinaProject(51074180) supported by the National Natural Science Foundation of ChinaProject(2010FJ1002) supported by Hunan Municipal Science and Technology Program,China
文摘According to the cutting characteristics of progressive spiral movement by rotary cutting of the disc cutter, using the broken theory of interaction of compression and shearing, the three-axis force rotary cutting mechanical model of disc cutter was established and the influence of installation radius, the phase difference and the cutter space on the mechanics of disc cutter were analyzed. The results show that on the same radial line of tunneling interface, the boring distance of cutting tools installed on a different radius is not equal. The cutting radial line of tunneling interface is a polyline and its height is determined by phase angle and penetration of cutting tools. Both phase difference and the installation radius between adjacent disc cutters have little effect on the vertical force and rolling force, but increase with the increase in cutter spacing. In addition, when increasing phase difference and cutter space bilaterally, and reducing installation radius simultaneously, the lateral force would be improved. Related results have been verified onl O0 t rotary tool cutting test platform.
基金Project(51175257)supported by National Natural Science Foundation of ChinaProject(BK20170785)supported by the Natural Science Foundation of Jiangsu Province,China+1 种基金Project(BE2016179)supported by Science and Technology Planning Project of Jiangsu Province,ChinaProject(Kfkt2017-08)supported by Open Research Fund of State Key Laboratory for High Performance Complex Manufacturing,Central South University,China
文摘To obtain flow behavior and workability of 7055 aluminium alloy during hot deformation,hot compression tests at different temperatures and strain rates are conducted.True stress?strain curves of 7055 aluminium alloy under different conditions are obtained and the flow stress increases with ascending strain rate and descending temperature.For Arrhenius constitutive equation,each material parameter is set as a constant,which will bring forth large error for predicting flow behavior.In this work,material parameters are fitted as a function of temperature or strain rate based on experimental results and a modified constitutive equation is established for more accurate prediction of flow behavior of 7055 aluminium alloy.The effects of temperature and strain rate on power dissipation and instability are analyzed to establish a processing map of 7055 aluminium alloy.The dominant deformation mechanism for microstructure evolution at different deformation conditions can be determined and high efficiency of power dissipation may be achieved from power dissipation map.Meanwhile,proper processing parameters to avoid flow instability can be easily acquired in instability map.According to the processing map,optimized processing parameters of 7055 aluminium alloy are temperature of 673?723 K and strain rate of 0.01?0.4 s^?1,during which its efficiency of power dissipation is over 30%.Finite element method(FEM)is used to obtain optimized parameter in hot rolling process on the basis of processing map.
基金Project(2013CB035401)supported by the National Basic Research Program of ChinaProject(2012AA041803)supported by the National High-Technology Research and Development Program of China+2 种基金Project(51475478)supported by the National Natural Science Foundation of ChinaProject(2015GK1029)supported by the Science and Technology Project of Strategic Emerging Industry in Hunan Province,ChinaProject(CX2017B048)supported by the Hunan Provincial Innovation Foundation For Postgraduate,China
文摘To study the rock breaking method under the free surface induced by disc cutter,the rock breaking simulations were first conducted based on the discrete element method,and the dynamic process of rock breaking under the free surface was studied including stressed zone,crush zone,crack initiation and propagation.Then the crack propagation conditions,specific energy,etc.under different free surface distance(S)were also investigated combined with linear cutting experiments.The results show that the rock breaking process under the free surface induced by disc cutter is dominated by tension failure mode.There exists a critical S to promote crack propagation to free surface effectively.And this rock breaking method can improve the rock breaking force and breaking efficiency significantly when proper.
基金Project(51475478)supported by the National Natural Science Foundation of ChinaProject(2013CB035401)supported by the National Basic Research Program of China
文摘The construction efficiency and quality of tunnel boring machines(TBMs)is largely determined by the service life of cutting tools,which is the result of contact loads in the crushed zone between cutter ring and rock.In this paper,a series of rock breaking tests were conducted with a 216 mm diameter disc cutter and concrete samples.Based on the superposition principle,the distribution of contact loads between disc cutter and rock were obtained by using the truncated singular value decomposition(TSVD).The results show that both the peak value and the whole numerical distribution of the radial strains on the cutter ring increase with the increase of the penetration.The distribution curves of the contact loads show an approximate parabola going downwards,which indicates contact loads are more concentrated.The front non-loading area with a ratio from 1.8%to 5.4%shows an increasing trend with the increase of penetration.However,the change of rear non-loading area is not obvious.It is believed that the conclusions have guidance for the study of rock breaking mechanism and manufacturing process of the disc cutter.
基金Project(2019YFB2006500)supported by the National Key Research and Development Program,ChinaProject(51674303)supported by the National Natural Science Foundation of China+3 种基金Project(2020GK2032)supported by Hunan High-tech Industry Science and Technology Innovation Leading Plan,ChinaProject(2018RS3015)supported by the Huxiang High-level Talent Gathering Project of Hunan Province,ChinaProject(2017YFA0700700)supported by the Ministry of Science&Technology of ChinaProject(2019CX006)supported by Innovation Driven Program of Central South University,China。
文摘The mechanical properties and microstructure of Al-Cu-Li alloy sheets subjected to cryorolling(-100°C,-190℃)or hot rolling(400℃)and subsequent aging at 160℃for different times were investigated.The dynamic precipitation and dislocation characterizations were examined via transmission electron microscopy and X-ray diffraction.The grain morphologies and the fracture-surface morphologies were studied via optical microscopy and scanning electron microscopy.Samples subjected to cryorolling followed by aging exhibited relatively high dislocation densities and a large number of precipitates compared with hot-rolled samples.The samples cryorolled at-190℃and then aged for 15 h presented the highest ultimate tensile strength(586 MPa),while the alloy processed via hot rolling followed by 10 h aging exhibited the highest uniform elongation rate(11.5%).The size of precipitates increased with the aging time,which has significant effects on the interaction mechanism between dislocations and precipitates.Bowing is the main interaction method between the deformation-induced dislocations and coarsened precipitates during tensile tests,leading to the decline of the mechanical properties of the alloy during overaging.These interesting findings can provide significant insights into the development of materials possessing both excellent strength and high ductility.
基金Project(2016YFB0300901)supported by the National Key R&D Program of ChinaProject(TC190H3ZV/2)supported by the National Building Project of Application Demonstration Platform on New Materials Products,ChinaProject(15308469779)supported by Key Laboratory of National Science and Technology for Equipment Pre-research,China。
文摘The constitutive relationships of Al-Mg-Si alloy deformed at various strain rates,temperatures and strains were studied.The microstructure evolution was quantitatively characterized and analyzed,including recrystallization fraction,grain sizes,local misorientation,geometrically necessary dislocation and stored strain energy during hot deformation and subsequent heat treatment.The results show that the dislocation density and energy storage are linear with ln Z during hot deformation and subsequent heat treatment,indicating continuous recrystallization occurring in both processes.With higher ln Z,the dislocation density declines more sharply during subsequent heat treatment.When ln Z is less than 28,dislocation density becomes more stable with less reduction during subsequent heat treatment after hot deformation.As these dislocations distribute along low angle grain boundaries,the subgrain has good stability during subsequent heat treatment.The main recrystallization mechanism during hot deformation is continuous dynamic recrystallization,accompanied by geometric dynamic recrystallization at higher ln Z.
基金Project(2021zzts0152) supported by the Fundamental Research Funds for the Central Universities,ChinaProject(U1837207) supported by the National Natural Science Foundation of China。
文摘The influence of different ageing processes on the microstructure, corrosion behaviors and mechanical properties of extruded Al-5.6Zn-1.6Mg-0.05Zr(wt.%) alloy was studied in this work. The changes of morphology, size and distribution of MgZn_(2)precipitate with ageing temperature and time were revealed by optical and electron microscopy. Intergranular corrosion(IGC) and exfoliation corrosion(EXCO) tests were carried out to assess the changes in corrosion susceptibility of the tempered alloy, and some white spots on the surface of the sample aged for longer time were found to be precursors of pits. Electrochemical cyclic polarization test depicted the corrosion behavior under different tempers. Ageing influences on the mechanical behaviors of the alloy were revealed by evaluating its microhardness and tensile strength. The microscopic features of the strengthening phases determined by the ageing procedure directly affect the corrosion resistance and mechanical properties of the alloy.
基金Project(2020RC2002) supported by Science and Technology Innovation Program of Hunan Province,ChinaProject(2021JJ40774) supported by Natural Science Foundation of Hunan Province,China+2 种基金Project(20A430007) supported by Key Scientific Research Projects of Colleges and Universities in Henan Province,ChinaProject(212102210032)supported by the Key Scientific and Technological Projects in Henan Province,ChinaProject(HEU10202117)supported by the Key Laboratory of Superlight Materials Surface Technology,Ministry of Education,China。
文摘TiC nanoparticles reinforced 2219 aluminum matrix composites were successfully prepared by ultrasonic casting, followed by forging and T6 heat treatment. The friction and wear properties of the disc-to-column were studied under four separate normal values of 5, 10, 20 and 30 N. The increasing hardness value of the nanocomposite may be attributed to the large amount of TiC(i.e., 1.3 wt.% and 1.7 wt.%) introduced to the composites. The friction coefficient of the nanocomposite decreased with the increase of TiC nanoparticles(0-1.7 wt.%) under the same load. But the wear resistance of the TiC/AA2219 nanocomposite increased by 30%-90% as compared to the 2219 matrix alloy. And it decreased with the increasing load. The composite with 0.9 wt.% TiC produced the best results in terms of friction and wear because of its relatively higher hardness and perfect ability to retain a transfer layer of a comparatively larger thickness. On the wear surface, some Al2O3particles were found which aided in the development of protective shear regions and improved the wear resistance. The wear mechanism for the TiC/AA2219 nanocomposite was a combination of adhesive and oxidative wear, with the composites containing hard TiC nanoparticles being mainly abrasive.
基金Project(107086)supported by the Key Program of Chinese Ministry of EducationProject(2009)supported by the Graduate Degree Thesis Innovation Foundation of Central South University,China
文摘The melt filling difficulty in micro cavity is one of the main challenges for micro-injection molding (MIM). An approach employing ultrasound in MIM was proposed. The approach was extensively studied through experiments with a home-made experimental ultrasonic plastification device. The results of the experiments show that polymer ultrasonic plastification speed increases with ultrasonic supply voltage and plastification pressure. When the ultrasonic supply voltage is 200 V and the plastification pressure is 2.0 MPa, the polymer ultrasonic plastification speed reaches the maximum value of 0.111 1 g/s. The results also indicate that the ultrasonic cavitation effect is the most significant effect of all the three effects during polymer ultrasonic plastification process.
基金Project(51475478)supported by the National Natural Science Foundation of ChinaProject(2012AA041801)supported by the National High Technology Research and Development Program of China+1 种基金Project(2014FJ1002)supported by the Science and Technology Major Project of Hunan Province,ChinaProject(2013CB035401)supported by the National Basic Research Program of China。
文摘The layout of the buckets for tunnel boring machine(TBM)directly affects the muck removal efficiency of cutterhead during excavation.In order to improve the muck removal performance for TBM,the optimal design of bucket layout was investigated.The whole muck transfer process was simulated by discrete-element method(DEM),including the muck falling,colliding,pilling up,shoveling and transferring into the hopper.The muck model was established based on size distribution analysis of muck samples from the water-supply tunnel project in Jilin Province,China.Then,the influence of the bucket number and the interval angle between buckets on muck removal performance was investigated.The results indicated that,as the number of buckets increased from four to eight,the removed muck increased by 29%and the residual volume decreased by 40.5%,and the process became steadier.Different interval angles between buckets were corresponding to different removed muck irregularly,but the residual muck number increased generally with the angles.The optimal layout of buckets for the cutterhead in this tunnel project was obtained based on the simulation results,and the muck removal performance of the TBM was verified by the actual data in the engineering construction.
基金Projects(51875585, 51875584, 51935013) supported by the National Natural Science Foundation of ChinaProject(2020JJ4247) supported by the Natural Science Foundation of Hunan Province,ChinaProject(ZHD202001) supported by the Opening Project of Science and Technology on Reliability Physics and Application Technology of Electronic Component Laboratory,China。
文摘A micro-displacement sensor based on fiber Bragg grating(FBG) is proposed. The device consists of a pair of FBGs with different central wavelengths fabricated by femtosecond laser phase mask method and a metal substrate with lever structure. The displacement is amplified by lever structure and it converts into axial tension of FBG, which has a high displacement sensitivity. The amplification factors obtained by theoretical analysis and finite element simulation are 2.67 and 2.50, respectively. The experimental results show that in the range of 0-50 μm the shift of FBG center wavelength is linearly related to the displacement of measured object and displacement sensitivity reaches 121 pm/μm. In addition, the cascaded FBG is used to compensate the temperature.
基金Project(51705537)supported by the National Natural Science Foundation of ChinaProject(2018JJ3661)+2 种基金supported by the Natural Science Foundation of Hunan Province of ChinaProject(ZZYJKT2018-11)supported by State Key Laboratory of High Performance Complex Manufacturing,China。
文摘A semi-analytical method to conduct vibro-acoustic analysis of a composite laminated elliptical shell immersed in air is proposed.A variational method and multi-segment technique are used to formulate the dynamic model.The sound radiation of the exterior fluid field is calculated by a spectral Kirchhoff–Helmholtz integral formulation.The variables containing displacements and sound pressure are expanded by the combination of Fourier series and Chebyshev orthogonal polynomials.The collocation points are introduced to construct an algebraic system of acoustic integral equations,where these points are distributed on the roots of Chebyshev polynomials,and the non-uniqueness solution of system is eliminated by a combined Helmholtz integral.Numerical examples for sound radiation problems of composite laminated elliptical shells are presented and individual contributions of the circumferential modes to the acoustical results of composite laminated elliptical shells are also given.The effects of geometric and material parameters on sound radiation of composite laminated elliptical shells are also investigated.
基金Project(51805416) supported by the National Natural Science Foundation of ChinaProject(2019QNRC001) supported by the Young Elite Scientists Sponsorship Program by CAST,China+1 种基金Project(2021JJ20059) supported by the Hunan Provincial Natural Science Foundation for Excellent Young Scholars,ChinaProject(2019RS1002) supported by the Huxiang High-Level Talent Gathering Project of Hunan Province,China。
文摘As one of the advanced and efficient means of joining,the clinching process is capable of joining sheets with different materials or different sheet thicknesses.In this article,a novel modified clinching process,i.e.,the dieless clinching process,was executed to join AA6061 aluminum alloy with sheet thicknesses of 1.5,2.0,2.5 and 3.0 mm according to different sheet stack-ups.The geometrical characteristics,microhardness distribution,failure behavior,static strength,absorbed energy and instantaneous stiffness of the novel dieless joint were gotten and investigated.The results indicated that the sheet thickness ratio has a notable effect on the failure behavior and mechanical properties of the novel dieless clinched joint,and a relatively large sheet thickness ratio can improve the joint performance when joining sheets with different sheet thicknesses.
基金Projects(51575535,51805551)supported by the National Natural Science Foundation of ChinaProject(ZZYJKT2018-15)supported by the of State Key Laboratory of High Performance Complex Manufacturing,China+1 种基金Project(2015CX002)supported by the Innovation-driven Plan in Central South University,ChinaProject(2018BB30501)supported by the Key R&D Program of Liuzhou City,China
文摘There have been a great demand for a suitable and convenient method in the field of buckling analysis of stiffened ship structures, which is essential to structural safety assessment and is significantly time-consuming. Modeling, buckling behaviors and ultimate strength prediction of stiffened panels were investigated. The modeling specification including nonlinear finite element model and imperfections generation, and post-buckling analysis procedure of stiffened plates were demonstrated. And a software tool using set-based finite element method was developed and executed in the MSC. Marc environment. Different types of stiffen panels of marine structures have been employed to investigate the buckling behavior and assess the validity in the estimation of ultimate strength. A comparison between results of the generally accepted methods, experiments and the software tool developed was demonstrated. It is shown that the software tool can predict the ultimate capacity of stiffened panels with imperfections with a good accuracy.
基金Project(51575535)supported by the National Natural Science Foundation of ChinaProject(2015CX002)supported by the Innovation-driven Plan in Central South University,China+2 种基金Project(zzyjkt2013-09B)supported by the Fund of the State Key Laboratory of High Performance Manufacturing,ChinaProject(2017zzts638)supported by the Fundamental Research Funds for the Central Universities,ChinaProject(2016RS2015)supported by the Scientific and Technological Leading Talent Projects of Hunan Province,China
文摘The key parameters of the adhesive layer of a reinforcing patch are of great significance and affect the ability to suppress crack propagation in an Al–Li alloy patch-reinforced structure.This paper proposes a method to determine the key parameters of the adhesive layer of adhesively bonded joints in the Al–Li alloy patch-reinforced structure.A zero-thickness cohesive zone model(CZM)was selected to simulate the adhesive layer’s fracture process,and an orthogonal simulation was designed to compare against the test results.A three-dimensional progressive damage model of an Al–Li alloy patch-reinforced structure with single-lap adhesively bonded joints was developed.The simulation’s results closely agree with the test results,demonstrating that this method of determining the key parameters is likely accurate.The results also verify the correctness of the cohesive strength and fracture energy,the two key parameters of the cohesive zone model.The model can accurately predict the strength and fracture process of adhesively bonded joints,and can be used in research to suppress crack propagation in Al–Li alloy patch-reinforced structures.
基金Project(ZZYJKT2019-05)supported by State Key Laboratory of High Performance Complex Manufacturing,ChinaProject(51605497)supported by the National Natural Science Foundation of ChinaProject(2020CX05)supported by Innovation-Driven Project of Central South University,China。
文摘Conductive polymer composites(CPCs)are widely used in the flexible strain sensors due to their simple fabrication process and controllable sensing properties.However,temperature has a significance impact on the strain sensing performance of CPCs.In this paper,the strain sensing characteristics of MWCNTs/PDMS composites under temperature loading were systematically studied.It was found that the sensitivity decreased with the increase of temperature and the phenomenon of shoulder peak also decreased.Based on the theory of polymer mechanics,it was found that temperature could affect the conductive network by changing the motion degree of PDMS molecular chain,resulting in the change of sensing characteristics.Finally,a mathematical model of the resistance against loading condition(strain and temperature),associated with the force−electrical equivalent relationship of composites,was established to discuss the experimental results as well as the sensing mechanism.The results presented in this paper was believed helpful for the further application of strain sensors in different temperature conditions.
基金Project(52175445) supported by the National Natural Science Foundation of ChinaProject(ZZYJKT2020-09) supported by the State Key Laboratory of High Performance Complex Manufacturing (Central South University),China+1 种基金Projects(2020JJ4247, 2022JJ30743) supported by the Natural Foundation of Hunan Province,ChinaProject(1053320190337) supported by the Fundamental Research Funds for the Central University,China。
文摘Electron beam lithography(EBL) is a key technology in the fabrication of nanoscale silicon optical waveguide. The influence of exposure dose, the main process parameter of EBL, on the structure profile of poly-methyl methacrylate(PMMA) after development was studied using a silicon on insulator(SOI) wafer with 220 nm top silicon as the substrate. The relationship between exposure dose and structure pattern width after development was analyzed according to the measurement results. The optimum exposure dose of 220 μC/cm^(2) was found to obtain a final structure consistent with the designed mask value through subsequent processes. At the same time, according to the image segmentation curve tracking technology, the contour extraction process of the dose test results was carried out, and the relationship among mask design value, exposure dose and two-dimensional roughness of boundary contour was analyzed, which can provide reference for the subsequent electron beam lithography of the same substrate material.
