A virtual sieving experimental simulation system was built using physical simulation principles.The effects of vibration frequency and amplitude,the inclination angle of the screen-deck and the vibration direction ang...A virtual sieving experimental simulation system was built using physical simulation principles.The effects of vibration frequency and amplitude,the inclination angle of the screen-deck and the vibration direction angle of screen on single particle kinematics were predicted.Properties such as the average velocity and the average throw height were studied.The results show that the amplitude and the angle of vibration have a great effect on particle average velocity and average height.The vibration frequency and the screen-deck inclination angle appear to have little influence on these responses.For materials that are difficult to screen the vibration frequency and amplitude,the screen-deck inclination angle and the vibration angle should be set to 14 Hz,6.6 mm,6° and 40°,respectively,to obtain optimal particle kinematics.A screening process can be simulated reliably by means of a virtual experiment and these results provide references for both screening theory research and sieving practice.展开更多
Based on Autodesk Mechanical Desktop (MDT), three main. approaches of parametric part design including program-drive, table-drive and interactive-drive were studied. By using Visual Basic and ActivesX automation compo...Based on Autodesk Mechanical Desktop (MDT), three main. approaches of parametric part design including program-drive, table-drive and interactive-drive were studied. By using Visual Basic and ActivesX automation component programming, access database, parametric drawing and mechanism analysis were integrated. h probes into how to design mechanical products quickly and effectively by means of CAD.展开更多
The screening of particles with different vibration modes was simulated by means of a 3D discrete element method (3D-DEM). The motion and penetration of the particles on the screen deck were analyzed for linear, circu...The screening of particles with different vibration modes was simulated by means of a 3D discrete element method (3D-DEM). The motion and penetration of the particles on the screen deck were analyzed for linear, circular and elliptical vibration of the screen. The results show that the travel velocity of the particles is the fastest, but the screening efficiency is the lowest, for the linear vibration mode. The circular motion resulted in the highest screening efficiency, but the lowest particle travel velocity. In the steady state the screening efficiency for each mode is seen to increase gradually along the longitudinal direction of the deck. The screening efficiency increment of the circular mode is the largest while the linear mode shows the smallest increment. The volume fraction of near-mesh size particles at the underside is larger than that of small size particles all along the screen deck. Linear screening mode has more near-mesh and small size particles on the first three deck sections, and fewer on the last two sections, compared to the circular or elliptical modes.展开更多
During screening operation, blinding or clogging of screen perforations generally occurs to reduce the sieving capacity and efficiency. Recently, the flip-flow screening has been widely recognized as a feasible method...During screening operation, blinding or clogging of screen perforations generally occurs to reduce the sieving capacity and efficiency. Recently, the flip-flow screening has been widely recognized as a feasible method to deal with the problem. In this paper, a novel centralized-driving flip-flow screen(CFS) was developed for the separation of fine and moist coal, and the key structures, namely, a centralized-driving mechanism and a quasi-circle beam mounted with the mat were designed for high reliability and stability. By means of a test on an experimental prototype, the effect of some factors, i.e., initial stretch and hardness of the polyurethane panel, respectively, and the rotation speed of the driving motor on the kinematic characteristic of the screen surface was investigated. Results show that without an initial stretch, the sieve mat generates the largest vibratory amplitude while the slacker the sieve mat initially is, the smaller amplitude it will accomplish. And an increase in the rotation speed could cause a rise in the vibratory amplitude. Unlike the two factors, the hardness does not have a definite effect on the kinematic performance, on which a further study is required. Finally, screening processing on a laboratory prototype was conducted to draw the conclusion that the developed CFS also has a high sieving efficiency for the fine and moist coal.展开更多
The synthetic index K s for evaluating flip-flow screens is proposed and systematically optimized in view of the whole system. A series of optimized values of relevant parameters are found and then compared with those...The synthetic index K s for evaluating flip-flow screens is proposed and systematically optimized in view of the whole system. A series of optimized values of relevant parameters are found and then compared with those of the current industrial specifications. The results show that the optimized value K s approaches the one of those famous flip-flow screens in the world. Some new findings on geometric and kinematics parameters are useful for improving the flip-flow screens with a low K s value, which is helpful in developing clean coal technology.展开更多
Screening is an important process in mineral industry. In this paper, a study has been made to simulate the screening process based on a high-performance MATLAB/Simulink software, with an example of simulating the sie...Screening is an important process in mineral industry. In this paper, a study has been made to simulate the screening process based on a high-performance MATLAB/Simulink software, with an example of simulating the sieving process of a vibrating screen. A simulation model of the sieving process with a vibrating screen （SMSPVS） was proposed, using correlative mathematical models and Simulink blocks. The results show that the simulation data was very close to the actual data, The minimum errors of size distribution of oversize and undersize are 0.65% and 0.20%, resoectivelv. The sieving orocess can be accurately simulated by the SMSPVS.展开更多
基金support from the Innovative Research Groups of the National Natural Science Foundation of China (No.50921002)the National Natural Science Foundation of China (Nos.50574091 and 50774084)+1 种基金the "333 Project" Foundation of Jiangsu Provincethe Key Laboratory of Coal Processing & Efficient Utilization,Ministry of Education Foundation (No.CPEUKF 08-02) for this work
文摘A virtual sieving experimental simulation system was built using physical simulation principles.The effects of vibration frequency and amplitude,the inclination angle of the screen-deck and the vibration direction angle of screen on single particle kinematics were predicted.Properties such as the average velocity and the average throw height were studied.The results show that the amplitude and the angle of vibration have a great effect on particle average velocity and average height.The vibration frequency and the screen-deck inclination angle appear to have little influence on these responses.For materials that are difficult to screen the vibration frequency and amplitude,the screen-deck inclination angle and the vibration angle should be set to 14 Hz,6.6 mm,6° and 40°,respectively,to obtain optimal particle kinematics.A screening process can be simulated reliably by means of a virtual experiment and these results provide references for both screening theory research and sieving practice.
文摘Based on Autodesk Mechanical Desktop (MDT), three main. approaches of parametric part design including program-drive, table-drive and interactive-drive were studied. By using Visual Basic and ActivesX automation component programming, access database, parametric drawing and mechanism analysis were integrated. h probes into how to design mechanical products quickly and effectively by means of CAD.
基金financial support from the National Natural Science Foundation of China (No. 51204181)the Research Fund for the Doctoral Program of Higher Education of China (No.20110095120004)+1 种基金the Fundamental Research Funds for the Central Universities (Nos. 2011QNA10 and 2010QNB17)the China Postdoctoral Science Foundation (No. 20110491485) for this work
文摘The screening of particles with different vibration modes was simulated by means of a 3D discrete element method (3D-DEM). The motion and penetration of the particles on the screen deck were analyzed for linear, circular and elliptical vibration of the screen. The results show that the travel velocity of the particles is the fastest, but the screening efficiency is the lowest, for the linear vibration mode. The circular motion resulted in the highest screening efficiency, but the lowest particle travel velocity. In the steady state the screening efficiency for each mode is seen to increase gradually along the longitudinal direction of the deck. The screening efficiency increment of the circular mode is the largest while the linear mode shows the smallest increment. The volume fraction of near-mesh size particles at the underside is larger than that of small size particles all along the screen deck. Linear screening mode has more near-mesh and small size particles on the first three deck sections, and fewer on the last two sections, compared to the circular or elliptical modes.
基金The financial support from the National Natural Science Foundation of China (Nos. 51221462 and 51134022)the Doctoral Programs Foundation of Ministry of Education of China (No. 20120095110001)
文摘During screening operation, blinding or clogging of screen perforations generally occurs to reduce the sieving capacity and efficiency. Recently, the flip-flow screening has been widely recognized as a feasible method to deal with the problem. In this paper, a novel centralized-driving flip-flow screen(CFS) was developed for the separation of fine and moist coal, and the key structures, namely, a centralized-driving mechanism and a quasi-circle beam mounted with the mat were designed for high reliability and stability. By means of a test on an experimental prototype, the effect of some factors, i.e., initial stretch and hardness of the polyurethane panel, respectively, and the rotation speed of the driving motor on the kinematic characteristic of the screen surface was investigated. Results show that without an initial stretch, the sieve mat generates the largest vibratory amplitude while the slacker the sieve mat initially is, the smaller amplitude it will accomplish. And an increase in the rotation speed could cause a rise in the vibratory amplitude. Unlike the two factors, the hardness does not have a definite effect on the kinematic performance, on which a further study is required. Finally, screening processing on a laboratory prototype was conducted to draw the conclusion that the developed CFS also has a high sieving efficiency for the fine and moist coal.
文摘The synthetic index K s for evaluating flip-flow screens is proposed and systematically optimized in view of the whole system. A series of optimized values of relevant parameters are found and then compared with those of the current industrial specifications. The results show that the optimized value K s approaches the one of those famous flip-flow screens in the world. Some new findings on geometric and kinematics parameters are useful for improving the flip-flow screens with a low K s value, which is helpful in developing clean coal technology.
文摘Screening is an important process in mineral industry. In this paper, a study has been made to simulate the screening process based on a high-performance MATLAB/Simulink software, with an example of simulating the sieving process of a vibrating screen. A simulation model of the sieving process with a vibrating screen （SMSPVS） was proposed, using correlative mathematical models and Simulink blocks. The results show that the simulation data was very close to the actual data, The minimum errors of size distribution of oversize and undersize are 0.65% and 0.20%, resoectivelv. The sieving orocess can be accurately simulated by the SMSPVS.
