Inspired by the thermal stability mechanism of thermophilic protein,which presents ionic bonds that have better stability at higher temperatures,this paper proposes the introduction of electrostatic interactions by ad...Inspired by the thermal stability mechanism of thermophilic protein,which presents ionic bonds that have better stability at higher temperatures,this paper proposes the introduction of electrostatic interactions by adding carboxyl-modified silica(C-SiO2),PAA,and CaCl_(2) to achieve higher viscosity over 25℃.The rheological behavior of C-SiO_(2)-based shear thickening fluid(CS-STF)was investigated at a temperature range of 25–55℃.Unlike SiO_(2)-based STF,which exhibits single-step thickening and a negative correlation between viscosity and temperature.As the C-SiO_(2) content was 41%(w/w)and the mass ratio of PAA:CaCl_(2):C-SiO_(2) was 3:1:10,the CS-STF displayed a double-thickening behavior,and the peak viscosity reached 1330 Pa·s at 35℃.From the yarn pull-out test,the inter-yarn force was significantly increased with the increasing CS-STF content.Treating UHMWPE fabrics with CS-STF improved the impact resistance effectively.In the blunt impact test,the U-CS fabrics with high CS-STF content(121.45 wt%)experienced penetration failure under high impact energy(18 J)due to stress concentration caused by the shear thickening behavior.The knife stabbing test demonstrated that U-CS fabrics with appropriate content(88.38 wt%)have the best stabbing resistance in various impact energies.Overall,this study proposed a high-performence STF showing double-thickening and enhancing shear-thickening behavior at a wide temperature range,the composite fabrics with the performance of resisting both the blunt and stab impact had broad application prospects in the field of personal protection.展开更多
Deep cone thickener (DCT) is the key equipment in cemented paste backfill (CPB), so it is essential to study the flocculation settling and thickening characteristics of the whole-tailings in DCT. Coupled with populati...Deep cone thickener (DCT) is the key equipment in cemented paste backfill (CPB), so it is essential to study the flocculation settling and thickening characteristics of the whole-tailings in DCT. Coupled with population balance model (PBM), computational fluid dynamics (CFD) was used to study the characteristics, namely particle size distribution (PSD) and underflow concentration in DCT. Based on actual production, the effects of rake rotational speed, feed rate and tailings slurry concentration were simulated and analyzed in a certain range. The PSD varied with rake rational speed, feed rate and tailings slurry concentration almost in the same trend, but the influence of feed rate was less than that of rake rational speed and tailings slurry concentration. The underflow concentration increased at first and then declined with rake rational speed and feed rate, but it rose and fell with the tailings slurry concentration. Finally, the optimal key parameters on the flocculation settling and thickening of the whole-tailings in DCT were obtained: rake rotational speed of 17 r/min, feed rate of 3.25 m^3/h and tailings slurry concentration of 20%, giving the reference values to the industrial production in Baishitamu Copper Mine.展开更多
The phenomenological theory of sedimentation-thickening processes predicts the settling behavior of a flocculated suspension in dependence of two functions, the batch flux density function and the effective solid stre...The phenomenological theory of sedimentation-thickening processes predicts the settling behavior of a flocculated suspension in dependence of two functions, the batch flux density function and the effective solid stress. These functions were determined using batch settling tests. The governing equations for sedimentation were then solved numerically for these functions and the predictions were compared to the experimental results from pilot scale thickener tests. Firstly, the continuous tests were performed in the plexiglass pilot thickener at different feed flow rates and discharge rates and the solid volume fraction of discharge, the bed height and the time were recorded for each condition. These tests were also simulated and it was observed that there is a good agreement between the results of continuous tests and the results of dynamic simulation. Secondly, the discontinuous tests were performed in the plexiglass pilot thickener at different feed flow rates with a discharge rate of zero. The bed formation rate was determined for each condition. These tests were also simulated and it was observed that there is a good agreement between the results of discontinuous tests and the results of simulation.展开更多
In order to acquire the flow pattern and investigate the settling behavior of the red mud in the separation thickener,computational fluid dynamics(CFD),custom subroutines and agglomerates settling theory were employed...In order to acquire the flow pattern and investigate the settling behavior of the red mud in the separation thickener,computational fluid dynamics(CFD),custom subroutines and agglomerates settling theory were employed to simulate the three-dimensional flow field in an industrial scale thickener with the introduction of a self-dilute feed system.The simulation results show good agreement with the measurement onsite and the flow patterns of the thickener are presented and discussed on both velocity and concentration field.Optimization experiments on feed well and self-dilute system were also carried out,and indicate that the optimal thickener system can dilute the solid concentration in feed well from 110 g/L to 86 g/L which would help the agglomerates' formation and improve the red mud settling speed.Furthermore,the additional power of recirculation pump can be saved and flocculants dosage was reduced from 105g/t to 85g/t in the operation.展开更多
Rapid dewatering and thickening of whole-tailings with ultrafine particles is one of the most important processes for the whole-tailings paste preparation. Deep-cone thickener, a kind of such process for the flocculat...Rapid dewatering and thickening of whole-tailings with ultrafine particles is one of the most important processes for the whole-tailings paste preparation. Deep-cone thickener, a kind of such process for the flocculation and settling of whole-tailings, is particularly necessary to study. However, there exist many problems in observing the flocculation and settling process of whole-tailings, as well as the particle size distribution(PSD) of whole-tailings floccules in deep-cone thickener. Population balance model(PBM) is applied to predict the PSD in deep-cone thickener, and LUO model and GHADIRI model are employed to study the aggregation and fragmentation mechanism of the whole-tailings particles, respectively. Through three-dimensional numerical simulation on the whole-tailings flocculation and settling in deep-cone thickener using computational fluid dynamics(CFD)-PBM, the distribution of density and turbulent kinetic energy in deep-cone thickener were obtained, at the same time the spatio-temporal changes of whole-tailings floccules particle size distribution are analyzed. Finally, the major flocculation position in deep-cone thickener is found and the flocculation settling rules of whole-tailings are achieved.展开更多
基金the Major Science and Technology Demonstration Projects in Jiangsu Province(Grant No.BE2022608).
文摘Inspired by the thermal stability mechanism of thermophilic protein,which presents ionic bonds that have better stability at higher temperatures,this paper proposes the introduction of electrostatic interactions by adding carboxyl-modified silica(C-SiO2),PAA,and CaCl_(2) to achieve higher viscosity over 25℃.The rheological behavior of C-SiO_(2)-based shear thickening fluid(CS-STF)was investigated at a temperature range of 25–55℃.Unlike SiO_(2)-based STF,which exhibits single-step thickening and a negative correlation between viscosity and temperature.As the C-SiO_(2) content was 41%(w/w)and the mass ratio of PAA:CaCl_(2):C-SiO_(2) was 3:1:10,the CS-STF displayed a double-thickening behavior,and the peak viscosity reached 1330 Pa·s at 35℃.From the yarn pull-out test,the inter-yarn force was significantly increased with the increasing CS-STF content.Treating UHMWPE fabrics with CS-STF improved the impact resistance effectively.In the blunt impact test,the U-CS fabrics with high CS-STF content(121.45 wt%)experienced penetration failure under high impact energy(18 J)due to stress concentration caused by the shear thickening behavior.The knife stabbing test demonstrated that U-CS fabrics with appropriate content(88.38 wt%)have the best stabbing resistance in various impact energies.Overall,this study proposed a high-performence STF showing double-thickening and enhancing shear-thickening behavior at a wide temperature range,the composite fabrics with the performance of resisting both the blunt and stab impact had broad application prospects in the field of personal protection.
基金Project(2016YFC0600709)supported by the National Key R&D Program of ChinaProjects(51574013,51774039)supported by the National Natural Science Foundation of ChinaProject(FRF-TP-17-024A1)supported by the Fundamental Research Funds for the Central Universities,China
文摘Deep cone thickener (DCT) is the key equipment in cemented paste backfill (CPB), so it is essential to study the flocculation settling and thickening characteristics of the whole-tailings in DCT. Coupled with population balance model (PBM), computational fluid dynamics (CFD) was used to study the characteristics, namely particle size distribution (PSD) and underflow concentration in DCT. Based on actual production, the effects of rake rotational speed, feed rate and tailings slurry concentration were simulated and analyzed in a certain range. The PSD varied with rake rational speed, feed rate and tailings slurry concentration almost in the same trend, but the influence of feed rate was less than that of rake rational speed and tailings slurry concentration. The underflow concentration increased at first and then declined with rake rational speed and feed rate, but it rose and fell with the tailings slurry concentration. Finally, the optimal key parameters on the flocculation settling and thickening of the whole-tailings in DCT were obtained: rake rotational speed of 17 r/min, feed rate of 3.25 m^3/h and tailings slurry concentration of 20%, giving the reference values to the industrial production in Baishitamu Copper Mine.
文摘The phenomenological theory of sedimentation-thickening processes predicts the settling behavior of a flocculated suspension in dependence of two functions, the batch flux density function and the effective solid stress. These functions were determined using batch settling tests. The governing equations for sedimentation were then solved numerically for these functions and the predictions were compared to the experimental results from pilot scale thickener tests. Firstly, the continuous tests were performed in the plexiglass pilot thickener at different feed flow rates and discharge rates and the solid volume fraction of discharge, the bed height and the time were recorded for each condition. These tests were also simulated and it was observed that there is a good agreement between the results of continuous tests and the results of dynamic simulation. Secondly, the discontinuous tests were performed in the plexiglass pilot thickener at different feed flow rates with a discharge rate of zero. The bed formation rate was determined for each condition. These tests were also simulated and it was observed that there is a good agreement between the results of discontinuous tests and the results of simulation.
基金Project(50876116)supported by the National Natural Science Foundation of China
文摘In order to acquire the flow pattern and investigate the settling behavior of the red mud in the separation thickener,computational fluid dynamics(CFD),custom subroutines and agglomerates settling theory were employed to simulate the three-dimensional flow field in an industrial scale thickener with the introduction of a self-dilute feed system.The simulation results show good agreement with the measurement onsite and the flow patterns of the thickener are presented and discussed on both velocity and concentration field.Optimization experiments on feed well and self-dilute system were also carried out,and indicate that the optimal thickener system can dilute the solid concentration in feed well from 110 g/L to 86 g/L which would help the agglomerates' formation and improve the red mud settling speed.Furthermore,the additional power of recirculation pump can be saved and flocculants dosage was reduced from 105g/t to 85g/t in the operation.
基金Project(51174032)supported by the National Natural Science Foundation of ChinaProject(NCET-10-0225)supported by the Program for New Century Excellent Talents in University,ChinaProject(FRF-TP-09-001A)supported by the Fundamental Research Funds for the Central Universities,China
文摘Rapid dewatering and thickening of whole-tailings with ultrafine particles is one of the most important processes for the whole-tailings paste preparation. Deep-cone thickener, a kind of such process for the flocculation and settling of whole-tailings, is particularly necessary to study. However, there exist many problems in observing the flocculation and settling process of whole-tailings, as well as the particle size distribution(PSD) of whole-tailings floccules in deep-cone thickener. Population balance model(PBM) is applied to predict the PSD in deep-cone thickener, and LUO model and GHADIRI model are employed to study the aggregation and fragmentation mechanism of the whole-tailings particles, respectively. Through three-dimensional numerical simulation on the whole-tailings flocculation and settling in deep-cone thickener using computational fluid dynamics(CFD)-PBM, the distribution of density and turbulent kinetic energy in deep-cone thickener were obtained, at the same time the spatio-temporal changes of whole-tailings floccules particle size distribution are analyzed. Finally, the major flocculation position in deep-cone thickener is found and the flocculation settling rules of whole-tailings are achieved.
