This work aimed to(i)understand conventional and pulse gas tungsten arc welding(GTAW)of AZ31B,and(ii)explore high frequency welding(100 Hz-1500 Hz).GTA welding with alternating current(AC)and direct current electrode ...This work aimed to(i)understand conventional and pulse gas tungsten arc welding(GTAW)of AZ31B,and(ii)explore high frequency welding(100 Hz-1500 Hz).GTA welding with alternating current(AC)and direct current electrode positive(DCEP)polarities yielded crack-free partial penetration welds for6 mm thick AZ31B alloy sheet.Welding under direct current electrode negative(DCEN)polarity with identical parameters as that for AC and DCEP resulted in full penetration welds that had microcracks.Defect-free full-penetration welds could be accomplished with pulse GTA welding using DCEN polarity at a pulse frequency of 1 Hz with a pulse duration ratio of 1:1.The resultant DCEN P 1:1 weld metal had a microstructure finer than the conventional DCEN weld.Welds produced with pulse duration ratios of 1:2and 1:4 lacked penetration but had a much finer microstructures because of the lower heat input.The arc constriction by the high frequency pulsing in the Activ Arc■-High frequency(AA-HF)mode welding was responsible for deeper penetration.Welds produced under DCEN pulsing and AA-HF conditions had hardness higher than conventional DCEN,DCEP and AC GTA welds,attributed to the finer microstructure.AA-HF GTA welding produced defect free deeper penetration welds with good microstructural features/mechanical properties and also gave an advantage of 50%enhanced productivity when welded at1500 Hz.展开更多
Due to their outstanding electrical contact properties,Cd-containing silver-matrix electrical contact materials can meet the requirements of high stability and long life for military defense and aerospace applications...Due to their outstanding electrical contact properties,Cd-containing silver-matrix electrical contact materials can meet the requirements of high stability and long life for military defense and aerospace applications.In order to further reduce the Cd content under the premise of meeting the high-performance requirements,in this study,high-purity intermediate Ti_(2)Cd powder of MAX phase(Ti_(2)CdC)was synthesized with a pressureless technique and then applied to reinforce the Ag matrix.The Cd content of the as-prepared Ag/Ti_(2)Cd composites was actually reduced by 38.31%compared with conventional Ag/CdO material.Based on the systematic study of the effect of heat treatment temperature on the physical phase,morphology,interface and comprehensive physical properties of Ag/Ti_(2)Cd composites,the preferred samples(heat treated at 400°C for 1 h)showed high density(97.77%),low resistivity(2.34μΩ·cm),moderate hardness(90.8HV),high tensile strength(189.9 MPa),and exhibited good electrical contact performance after 40000 cycles of arc discharging under severe conditions(DC 28 V/20 A).The results of microscopic morphological evolution,phase change and elemental distribution of the electrical contact surface show that the combination of high stability of Ti_(2)Cd reinforcing phase,good interfacial bonding with Ag matrix and improved melt pool viscosity in the primary stage of arc erosion,results in low and stable contact resistance(average value 13.20 mΩ)and welding force(average value 0.6 N),low fluctuation of static force(2.2-2.5 N).The decomposition and absorption energy of Ti_(2)Cd and the arc extinguishing effect of Cd vapor are the main reasons for the stable arcing energy and arcing time of electric contacts in the late stage of arc erosion.展开更多
In this study,the effect of welding parameters on the microstructure and mechanical properties of the dissimilar resistance spot welded DP1000–QP1180 joints was investigated.Heat affected zone(HAZ)width of QP1180 sid...In this study,the effect of welding parameters on the microstructure and mechanical properties of the dissimilar resistance spot welded DP1000–QP1180 joints was investigated.Heat affected zone(HAZ)width of QP1180 side was smaller than that of DP1000 side.HAZ width and indentation depth increased with increasing welding current and welding time.The nugget size increased with increasing welding current whereas it increased at lower currents and decreased at higher currents with increasing welding time.The lowest hardness was on the DP1000 side.On the QP1180 side,the center of HAZ had the peak hardness.With increasing welding current,hardness values throughout the weld zone decreased and the tensile shear load increased.At lower welding currents,the welding time did not affect the tensile shear load.Tensile elongation decreased with the increase of welding time,whereas there is no relationship between the welding current and elongation.The spot-welded joints having higher strength exhibited a more ductile fracture characteristic.展开更多
The electric double layer with the transmission of particles was presented based on the principle of electrochemistry.In accordance with this theory,the cavitation catalysis removal mechanism of ultrasonic-pulse elect...The electric double layer with the transmission of particles was presented based on the principle of electrochemistry.In accordance with this theory,the cavitation catalysis removal mechanism of ultrasonic-pulse electrochemical compound machining(UPECM) based on particles was proposed.The removal mechanism was a particular focus and was thus validated by experiments.The principles and experiments of UPECM were introduced,and the removal model of the UPECM based on the principles of UPECM was established.Furthermore,the effects of the material removal rate for the main processing parameters,including the particles size,the ultrasonic vibration amplitude,the pulse voltage and the minimum machining gap between the tool and the workpiece,were also studied through UPECM.The results show that the particles promote ultrasonic-pulse electrochemical compound machining and thus act as the catalyzer of UPECM.The results also indicate that the processing speed,machining accuracy and surface quality can be improved under UPECM compound machining.展开更多
The monitoring of cutting force in a vibration cutting process has a great significance in the popularization of ultrasonic vibration cutting technology. A new monitoring method of which the cutting force of ultrasoni...The monitoring of cutting force in a vibration cutting process has a great significance in the popularization of ultrasonic vibration cutting technology. A new monitoring method of which the cutting force of ultrasonic elliptic vibration cutting is monitored using the electrical properties of transducer was proposed by studying on the relationship of cutting force, transducer electric impedance and load. A measurement system was designed for the electrical properties of transducer. The feasibility of cutting force monitoring method based on the electrical properties of piezoelectric transducer was proved by the cutting experiments.展开更多
Mechanical properties and microstructure of multifunctional composites produced with palm kernel shell ash nano particle(PKSAnp)-A356 alloy composites was studied.The composites were produced using Double layer feedin...Mechanical properties and microstructure of multifunctional composites produced with palm kernel shell ash nano particle(PKSAnp)-A356 alloy composites was studied.The composites were produced using Double layer feeding stir casting method(DLF-SCM) by adding 1 wt%-4 wt.% PKSAnp.The microstructure,density,electrical and mechanical properties were determined.The results shows that there was a uniform distribution of the PKSAnp in A356 alloy.The mismatch at the interface between the PKSAnp and A356 alloy was 4.26%.Improvement of 30.47%,41.91%,49.52%,40.90% and 65.09% were obtained for hardness values,tensile,yield strength,%elongation and impact energy at 4 wt% PKASnp.The work has established that the developed composites can be used for multifunctional applications where combination of toughness and strength is vital.展开更多
Microbial fuel cells(M FCs)represent a new approach for treating w aste w ater along w ith electricity production.The present study addressed electricity production from domestic w astew ater using a mediator-less dou...Microbial fuel cells(M FCs)represent a new approach for treating w aste w ater along w ith electricity production.The present study addressed electricity production from domestic w astew ater using a mediator-less double chamber M FC.The electricity production w as monitored under different operational conditions for both summer and w inter samples.Optimization of the anodic and cathodic chambers resulted in a maximal current of 0.784 and 0.645 m A w ith the maximal pow er intensity of 209 and 117 m W/m2in pow er duration of 24 h for the summer and w inter samples,respectively.Scanning electron microscopy show ed that the bacterial biofilm formation on the anode w as denser for the summer sample than that w hen the w inter sample w as used,so w as the total bacterial count.Therefore,samples taken during summer w ere considered better in electricity production and w aste w ater treatment than those taken during w inter basically because of the high microbial load during the hot season.In parallel,there w as a decrease in both biological oxygen demand(BOD5)and chemical oxygen demand(COD)values which reached 71.8%and 72.85%,respectively at the end of the operation process for the summer sample,w hile there w as no evident decrease for the w inter sample.Optimizing the operating conditions not only increased the potential of using domestic w aste w ater in microbial fuel cells to produce electricity,but also improved the quality of the domestic w aste w ater.展开更多
Based on the low inductance technology and parallel-plate transmission principle,an experimental apparatus of small-scale slapper initiating primary high explosives driven by electrical explosion is designed and estab...Based on the low inductance technology and parallel-plate transmission principle,an experimental apparatus of small-scale slapper initiating primary high explosives driven by electrical explosion is designed and established.The problem of instantaneously and continuously measuring the velocity of the small-scale slapper is successfully solved by using the technique of laser interference.Compared with the results published on the literatures at home and abroad,data of the experimental and the numerical simulation shown in this paper are more proper to reflect the physical process of electrical explosion driving slapper.One-dimensional numerical simulation of electrical explosion driving slapper is done using the hydrodynamic code.The experimental results are consistent with the computed ones by introducing a power correction factor.In the end,the introduced power correction factor is discussed.展开更多
Beyond Earth,electrical discharges have also been observed,or postulated to exist,on other bodies of the Solar System.In this work the state of the art of research on electrical discharges in the atmosphere of several...Beyond Earth,electrical discharges have also been observed,or postulated to exist,on other bodies of the Solar System.In this work the state of the art of research on electrical discharges in the atmosphere of several planets and one moon is reported.The main charging mechanisms as well as the discharge characteristics and its effect on the atmosphere are discussed.Some of the current research activities being carried out by the author’s team are also reported.The lab simulations can achieve realistic plasma parameters;for example:the arc temperature in the lab was found to be 33 000 K which compares favourably with field observations reporting temperatures～30 000K.The lab work with a synthetic Mars atmosphere allow us to predict that the conjunction of electrostatic discharges and the presence of water ice could lead to the production of methane with an efficiency of up to 1021molecules per joule of applied energy.展开更多
On the basis of accomplishment obtained in the course of mechanized crop production owing to the progress of science and technology,the authors propose further in this paper the target and prineiples of technique asse...On the basis of accomplishment obtained in the course of mechanized crop production owing to the progress of science and technology,the authors propose further in this paper the target and prineiples of technique assembly in agricultural production.A typical high yield model of technique assembly for soybean and wheat production is given as an example.展开更多
文摘This work aimed to(i)understand conventional and pulse gas tungsten arc welding(GTAW)of AZ31B,and(ii)explore high frequency welding(100 Hz-1500 Hz).GTA welding with alternating current(AC)and direct current electrode positive(DCEP)polarities yielded crack-free partial penetration welds for6 mm thick AZ31B alloy sheet.Welding under direct current electrode negative(DCEN)polarity with identical parameters as that for AC and DCEP resulted in full penetration welds that had microcracks.Defect-free full-penetration welds could be accomplished with pulse GTA welding using DCEN polarity at a pulse frequency of 1 Hz with a pulse duration ratio of 1:1.The resultant DCEN P 1:1 weld metal had a microstructure finer than the conventional DCEN weld.Welds produced with pulse duration ratios of 1:2and 1:4 lacked penetration but had a much finer microstructures because of the lower heat input.The arc constriction by the high frequency pulsing in the Activ Arc■-High frequency(AA-HF)mode welding was responsible for deeper penetration.Welds produced under DCEN pulsing and AA-HF conditions had hardness higher than conventional DCEN,DCEP and AC GTA welds,attributed to the finer microstructure.AA-HF GTA welding produced defect free deeper penetration welds with good microstructural features/mechanical properties and also gave an advantage of 50%enhanced productivity when welded at1500 Hz.
基金This work was financially supported by the National Natural Science Foundation of China(52101064)Jiangsu Planned Projects for Postdoctoral Research Funds(2020Z158)Industry-University-Research Cooperation Projects(RH2000002728,RH2000002332,RH2100000263).
文摘Due to their outstanding electrical contact properties,Cd-containing silver-matrix electrical contact materials can meet the requirements of high stability and long life for military defense and aerospace applications.In order to further reduce the Cd content under the premise of meeting the high-performance requirements,in this study,high-purity intermediate Ti_(2)Cd powder of MAX phase(Ti_(2)CdC)was synthesized with a pressureless technique and then applied to reinforce the Ag matrix.The Cd content of the as-prepared Ag/Ti_(2)Cd composites was actually reduced by 38.31%compared with conventional Ag/CdO material.Based on the systematic study of the effect of heat treatment temperature on the physical phase,morphology,interface and comprehensive physical properties of Ag/Ti_(2)Cd composites,the preferred samples(heat treated at 400°C for 1 h)showed high density(97.77%),low resistivity(2.34μΩ·cm),moderate hardness(90.8HV),high tensile strength(189.9 MPa),and exhibited good electrical contact performance after 40000 cycles of arc discharging under severe conditions(DC 28 V/20 A).The results of microscopic morphological evolution,phase change and elemental distribution of the electrical contact surface show that the combination of high stability of Ti_(2)Cd reinforcing phase,good interfacial bonding with Ag matrix and improved melt pool viscosity in the primary stage of arc erosion,results in low and stable contact resistance(average value 13.20 mΩ)and welding force(average value 0.6 N),low fluctuation of static force(2.2-2.5 N).The decomposition and absorption energy of Ti_(2)Cd and the arc extinguishing effect of Cd vapor are the main reasons for the stable arcing energy and arcing time of electric contacts in the late stage of arc erosion.
基金Project supported by Beycelik Gestamp Inc.,Turkey
文摘In this study,the effect of welding parameters on the microstructure and mechanical properties of the dissimilar resistance spot welded DP1000–QP1180 joints was investigated.Heat affected zone(HAZ)width of QP1180 side was smaller than that of DP1000 side.HAZ width and indentation depth increased with increasing welding current and welding time.The nugget size increased with increasing welding current whereas it increased at lower currents and decreased at higher currents with increasing welding time.The lowest hardness was on the DP1000 side.On the QP1180 side,the center of HAZ had the peak hardness.With increasing welding current,hardness values throughout the weld zone decreased and the tensile shear load increased.At lower welding currents,the welding time did not affect the tensile shear load.Tensile elongation decreased with the increase of welding time,whereas there is no relationship between the welding current and elongation.The spot-welded joints having higher strength exhibited a more ductile fracture characteristic.
基金Project(51275116)supported by the National Natural Science Foundation of ChinaProject(2012ZE77010)supported by the Aero Science Foundation of ChinaProject(LBH-Q11090)supported by the Postdoctoral Science Research Development Foundation of Heilongjiang Province,China
文摘The electric double layer with the transmission of particles was presented based on the principle of electrochemistry.In accordance with this theory,the cavitation catalysis removal mechanism of ultrasonic-pulse electrochemical compound machining(UPECM) based on particles was proposed.The removal mechanism was a particular focus and was thus validated by experiments.The principles and experiments of UPECM were introduced,and the removal model of the UPECM based on the principles of UPECM was established.Furthermore,the effects of the material removal rate for the main processing parameters,including the particles size,the ultrasonic vibration amplitude,the pulse voltage and the minimum machining gap between the tool and the workpiece,were also studied through UPECM.The results show that the particles promote ultrasonic-pulse electrochemical compound machining and thus act as the catalyzer of UPECM.The results also indicate that the processing speed,machining accuracy and surface quality can be improved under UPECM compound machining.
文摘The monitoring of cutting force in a vibration cutting process has a great significance in the popularization of ultrasonic vibration cutting technology. A new monitoring method of which the cutting force of ultrasonic elliptic vibration cutting is monitored using the electrical properties of transducer was proposed by studying on the relationship of cutting force, transducer electric impedance and load. A measurement system was designed for the electrical properties of transducer. The feasibility of cutting force monitoring method based on the electrical properties of piezoelectric transducer was proved by the cutting experiments.
基金The authors would like to acknowledge Tertiary Education Trust Fund(TETFund)Nigeria for providing financial aid for this project under the project number:TETFUND/DESS/UNI/NSUKKA/2017/RP/VOL.I.
文摘Mechanical properties and microstructure of multifunctional composites produced with palm kernel shell ash nano particle(PKSAnp)-A356 alloy composites was studied.The composites were produced using Double layer feeding stir casting method(DLF-SCM) by adding 1 wt%-4 wt.% PKSAnp.The microstructure,density,electrical and mechanical properties were determined.The results shows that there was a uniform distribution of the PKSAnp in A356 alloy.The mismatch at the interface between the PKSAnp and A356 alloy was 4.26%.Improvement of 30.47%,41.91%,49.52%,40.90% and 65.09% were obtained for hardness values,tensile,yield strength,%elongation and impact energy at 4 wt% PKASnp.The work has established that the developed composites can be used for multifunctional applications where combination of toughness and strength is vital.
文摘Microbial fuel cells(M FCs)represent a new approach for treating w aste w ater along w ith electricity production.The present study addressed electricity production from domestic w astew ater using a mediator-less double chamber M FC.The electricity production w as monitored under different operational conditions for both summer and w inter samples.Optimization of the anodic and cathodic chambers resulted in a maximal current of 0.784 and 0.645 m A w ith the maximal pow er intensity of 209 and 117 m W/m2in pow er duration of 24 h for the summer and w inter samples,respectively.Scanning electron microscopy show ed that the bacterial biofilm formation on the anode w as denser for the summer sample than that w hen the w inter sample w as used,so w as the total bacterial count.Therefore,samples taken during summer w ere considered better in electricity production and w aste w ater treatment than those taken during w inter basically because of the high microbial load during the hot season.In parallel,there w as a decrease in both biological oxygen demand(BOD5)and chemical oxygen demand(COD)values which reached 71.8%and 72.85%,respectively at the end of the operation process for the summer sample,w hile there w as no evident decrease for the w inter sample.Optimizing the operating conditions not only increased the potential of using domestic w aste w ater in microbial fuel cells to produce electricity,but also improved the quality of the domestic w aste w ater.
基金Sponsored by the Foundation of Institute of Fluid Physics of China Academy of Engineering Physics
文摘Based on the low inductance technology and parallel-plate transmission principle,an experimental apparatus of small-scale slapper initiating primary high explosives driven by electrical explosion is designed and established.The problem of instantaneously and continuously measuring the velocity of the small-scale slapper is successfully solved by using the technique of laser interference.Compared with the results published on the literatures at home and abroad,data of the experimental and the numerical simulation shown in this paper are more proper to reflect the physical process of electrical explosion driving slapper.One-dimensional numerical simulation of electrical explosion driving slapper is done using the hydrodynamic code.The experimental results are consistent with the computed ones by introducing a power correction factor.In the end,the introduced power correction factor is discussed.
基金Project supported by Mexican Science Council(CONACyT)(Grant No.155673)
文摘Beyond Earth,electrical discharges have also been observed,or postulated to exist,on other bodies of the Solar System.In this work the state of the art of research on electrical discharges in the atmosphere of several planets and one moon is reported.The main charging mechanisms as well as the discharge characteristics and its effect on the atmosphere are discussed.Some of the current research activities being carried out by the author’s team are also reported.The lab simulations can achieve realistic plasma parameters;for example:the arc temperature in the lab was found to be 33 000 K which compares favourably with field observations reporting temperatures～30 000K.The lab work with a synthetic Mars atmosphere allow us to predict that the conjunction of electrostatic discharges and the presence of water ice could lead to the production of methane with an efficiency of up to 1021molecules per joule of applied energy.
文摘On the basis of accomplishment obtained in the course of mechanized crop production owing to the progress of science and technology,the authors propose further in this paper the target and prineiples of technique assembly in agricultural production.A typical high yield model of technique assembly for soybean and wheat production is given as an example.
