Gear flank modification is essential to reduce the noise generated in the gear meshing process,improve the gear transmission performance,and reduce the meshing impact.Aiming at the problem of solving the additional mo...Gear flank modification is essential to reduce the noise generated in the gear meshing process,improve the gear transmission performance,and reduce the meshing impact.Aiming at the problem of solving the additional motions of each axis in the higher-order topology modification technique and how to accurately add the different movements expressed in the form of higher-order polynomials to the corresponding motion axes of the machine tool,a flexible higher-order gear topology modification technique based on an electronic gearbox is proposed.Firstly,a two-parameter topology gear surface equation and a grinding model of wheel grinding gears are established,and the axial feed and tangential feed are expressed in a fifth-order polynomial formula.Secondly,the polynomial coefficients are solved according to the characteristics of the point contact when grinding gears.Finally,an improved electronic gearbox model is constructed by combining the polynomial interpolation function to achieve gear topology modification.The validity and feasibility of the modification method based on the electronic gearbox are verified by experimental examples,which is of great significance for the machining of modification gears based on the continuous generative grinding method of the worm grinding wheel.展开更多
Blind source separation (BBS) technology was applied to vibration signal processing of gearbox for separating different fault vibration sources and enhancing fault information. An improved BSS algorithm based on parti...Blind source separation (BBS) technology was applied to vibration signal processing of gearbox for separating different fault vibration sources and enhancing fault information. An improved BSS algorithm based on particle swarm optimization (PSO) was proposed. It can change the traditional fault-enhancing thought based on de-noising. And it can also solve the practical difficult problem of fault location and low fault diagnosis rate in early stage. It was applied to the vibration signal of gearbox under three working states. The result proves that the BSS greatly enhances fault information and supplies technological method for diagnosis of weak fault.展开更多
Although envelope spectrum does not involve complicated sideband,thus has a much simpler structure than the common Fourier spectrum,it is still subject to the efect of planets passing or time variant vibration transfe...Although envelope spectrum does not involve complicated sideband,thus has a much simpler structure than the common Fourier spectrum,it is still subject to the efect of planets passing or time variant vibration transfer pams.The presence of planets passing frequency,sun gear rotating frequency,or planet carrier rotating frequency in the envelope spectrum may confuse the analysis in fault diagnosis.Therefore,it is important to look for an approach to remove the interferences caused by the efect of planets passing or time variant vibration transfer paths.展开更多
A fault diagnosis method of working position gear in a tank gearbox is put forward based on simulating the fault of working position gear in an actual tank,extracting the envelope of vibration signal by Hilbert transf...A fault diagnosis method of working position gear in a tank gearbox is put forward based on simulating the fault of working position gear in an actual tank,extracting the envelope of vibration signal by Hilbert transformation amplitude demodulation method,and zooming the low-frequency band to envelope signal.展开更多
基金Projects(52275483,52075142,U22B2084)supported by the National Natural Science Foundation of ChinaProject(JZ2023HGPA0292)supported by the Fundamental Research Funds for the Central Universities of China。
文摘Gear flank modification is essential to reduce the noise generated in the gear meshing process,improve the gear transmission performance,and reduce the meshing impact.Aiming at the problem of solving the additional motions of each axis in the higher-order topology modification technique and how to accurately add the different movements expressed in the form of higher-order polynomials to the corresponding motion axes of the machine tool,a flexible higher-order gear topology modification technique based on an electronic gearbox is proposed.Firstly,a two-parameter topology gear surface equation and a grinding model of wheel grinding gears are established,and the axial feed and tangential feed are expressed in a fifth-order polynomial formula.Secondly,the polynomial coefficients are solved according to the characteristics of the point contact when grinding gears.Finally,an improved electronic gearbox model is constructed by combining the polynomial interpolation function to achieve gear topology modification.The validity and feasibility of the modification method based on the electronic gearbox are verified by experimental examples,which is of great significance for the machining of modification gears based on the continuous generative grinding method of the worm grinding wheel.
基金Project(50875247) supported by the National Natural Science Foundation of ChinaProject(2007011070) supported by the Natural Science Foundation of Shanxi Province, China
文摘Blind source separation (BBS) technology was applied to vibration signal processing of gearbox for separating different fault vibration sources and enhancing fault information. An improved BSS algorithm based on particle swarm optimization (PSO) was proposed. It can change the traditional fault-enhancing thought based on de-noising. And it can also solve the practical difficult problem of fault location and low fault diagnosis rate in early stage. It was applied to the vibration signal of gearbox under three working states. The result proves that the BSS greatly enhances fault information and supplies technological method for diagnosis of weak fault.
文摘Although envelope spectrum does not involve complicated sideband,thus has a much simpler structure than the common Fourier spectrum,it is still subject to the efect of planets passing or time variant vibration transfer pams.The presence of planets passing frequency,sun gear rotating frequency,or planet carrier rotating frequency in the envelope spectrum may confuse the analysis in fault diagnosis.Therefore,it is important to look for an approach to remove the interferences caused by the efect of planets passing or time variant vibration transfer paths.
基金Sponsored by National Defense Science and Technology Key Lab Foundation of China(51457120104JB3505)
文摘A fault diagnosis method of working position gear in a tank gearbox is put forward based on simulating the fault of working position gear in an actual tank,extracting the envelope of vibration signal by Hilbert transformation amplitude demodulation method,and zooming the low-frequency band to envelope signal.
