针对Cu/Al管连接,提出磁脉冲-半固态复合辅助钎焊新工艺。基于LS-DYNA对钎焊过程进行多物理场仿真分析,研究不同电压下半固态钎料流变规律及管壁受力情况。采用Zn-15Al钎料进行钎焊试验,考察了接头的力学性能及显微组织。结果表明:当二...针对Cu/Al管连接,提出磁脉冲-半固态复合辅助钎焊新工艺。基于LS-DYNA对钎焊过程进行多物理场仿真分析,研究不同电压下半固态钎料流变规律及管壁受力情况。采用Zn-15Al钎料进行钎焊试验,考察了接头的力学性能及显微组织。结果表明:当二次放电电压为7 k V时,钎料与母材实现了良好的冶金结合,接头铝侧区域形成α-Al和金属间化合物CuZn5,钎料层则出现α-Al、富锌相以及CuZn5,铜侧区域形成大约4μm的扩散层、锯齿状三元相Al4.2Cu3.2Zn0. 7以及α-Al和花状CuZn5。拉伸测试结果表明接头强度高于Al母材,磁脉冲-半固态复合辅助钎焊新工艺能实现Cu/Al管的有效连接。展开更多
A novel coprecipitation-reduction process has been proposed for preparing highly selective Cu/ZnO/Al 2O 3 catalysts for methanol synthesis from CO 2 hydrogenation. Compared to the catalysts prepared by the conventiona...A novel coprecipitation-reduction process has been proposed for preparing highly selective Cu/ZnO/Al 2O 3 catalysts for methanol synthesis from CO 2 hydrogenation. Compared to the catalysts prepared by the conventional method, the new catalysts prepared via the new method exhibit much higher BET surface area and pore size, much smaller crystallite size and higher catalytic activity and selectivity in CO 2 hydrogenation to methanol. It is also found that the molar ratio of Cu + to Cu 0 on the surface of the catalyst obtained by coprecipitation-reduction is much higher than that on the reduced catalyst obtained by the conventional method, which could be crucial for its high activity and selectivity for catalytic hydrogenation of CO 2 to methanol.展开更多
We demonstrate for the first time that a short time of microwave irradiation on the oxide precursor of a Cu/ZnO/Al2O3 catalyst can provide unique opportunity for tailoring the microstructure and activity of the cataly...We demonstrate for the first time that a short time of microwave irradiation on the oxide precursor of a Cu/ZnO/Al2O3 catalyst can provide unique opportunity for tailoring the microstructure and activity of the catalyst for methanol steam reforming. It is shown by in situ XRD that a considerable increase in the microstrain of Cu nanocrystals could be achieved in the catalysts processed by microwave irradiation for 310 min, which correlates well with the enhanced CH3OH conversion as observed on the corresponding samples. The present work also confirms that although the high specific surface area of Cu is a prerequisite for catalytic activity, it does not account for the observed changes in activity and selectivity alone without taking bulk microstructural changes into account.展开更多
Hydrogen production by catalytic steam reforming of methanol over a series of coprecipitated Cu/ZnO/Al2O3 catalysts under atmospheric pressure in a microreactor has been studied Effects of catalyst composition...Hydrogen production by catalytic steam reforming of methanol over a series of coprecipitated Cu/ZnO/Al2O3 catalysts under atmospheric pressure in a microreactor has been studied Effects of catalyst composition, reaction temperature and activation conditions on the catalytic activity have been investigated Crystal phases of catalysts were analyzed by XRD The results showed that Cu/ZnO/Al2O3 catalysts displayed high activity and selectivity for hydrogen and stability The optimized molar ratio is Cu/Zn=10, a maximum methanol conversion of 994?mol%, hydrogen selectivity of 999?mol% and CO molar fraction of 0007% were obtained in the steam reforming reaction with the catalyst containing 45?mol% copper XRD results showed that the diffraction peaks of CuO in the catalyst were clearly lower and broaden It indicated that high dispersion of small copper crystallites on the catalyst surface was formed under the calcination conditions It is suggested that the good performance of Cu/ZnO/Al2O3 catalysts partly resulted from well dispersed展开更多
利用共沉淀法制备了四组分的Cu Zn Al Mn和Cu Zn Al Ce催化剂以及三组分的Cu Zn Al催化剂。利用组成H2/CO/CO2/N2=66/27/3/4(体积比)的富CO原料气对催化剂进行了活性评价,并研究了温度、压力和空速等反应条件对催化剂活性的影响。结果...利用共沉淀法制备了四组分的Cu Zn Al Mn和Cu Zn Al Ce催化剂以及三组分的Cu Zn Al催化剂。利用组成H2/CO/CO2/N2=66/27/3/4(体积比)的富CO原料气对催化剂进行了活性评价,并研究了温度、压力和空速等反应条件对催化剂活性的影响。结果发现添加适量的锰助剂能显著提高催化剂的活性和热稳定性。利用SEM和XRD方法进行了催化剂的结构和形貌表征,同样表明锰助剂可以起到阻止CuO晶粒长大和促进CuO分散作用。利用富CO2的生物质原料气体积比为H2/CO/CO2/N2=50/25/20/5对Cu Zn Al Mn催化剂进行的评价表明:Cu Zn Al Mn催化剂上CO/CO2加氢合成甲醇的甲醇产率和选择性均有下降,在试验范围内,甲醇产率下降11%～25%,选择性为93%～95%。展开更多
文摘针对Cu/Al管连接,提出磁脉冲-半固态复合辅助钎焊新工艺。基于LS-DYNA对钎焊过程进行多物理场仿真分析,研究不同电压下半固态钎料流变规律及管壁受力情况。采用Zn-15Al钎料进行钎焊试验,考察了接头的力学性能及显微组织。结果表明:当二次放电电压为7 k V时,钎料与母材实现了良好的冶金结合,接头铝侧区域形成α-Al和金属间化合物CuZn5,钎料层则出现α-Al、富锌相以及CuZn5,铜侧区域形成大约4μm的扩散层、锯齿状三元相Al4.2Cu3.2Zn0. 7以及α-Al和花状CuZn5。拉伸测试结果表明接头强度高于Al母材,磁脉冲-半固态复合辅助钎焊新工艺能实现Cu/Al管的有效连接。
文摘A novel coprecipitation-reduction process has been proposed for preparing highly selective Cu/ZnO/Al 2O 3 catalysts for methanol synthesis from CO 2 hydrogenation. Compared to the catalysts prepared by the conventional method, the new catalysts prepared via the new method exhibit much higher BET surface area and pore size, much smaller crystallite size and higher catalytic activity and selectivity in CO 2 hydrogenation to methanol. It is also found that the molar ratio of Cu + to Cu 0 on the surface of the catalyst obtained by coprecipitation-reduction is much higher than that on the reduced catalyst obtained by the conventional method, which could be crucial for its high activity and selectivity for catalytic hydrogenation of CO 2 to methanol.
文摘We demonstrate for the first time that a short time of microwave irradiation on the oxide precursor of a Cu/ZnO/Al2O3 catalyst can provide unique opportunity for tailoring the microstructure and activity of the catalyst for methanol steam reforming. It is shown by in situ XRD that a considerable increase in the microstrain of Cu nanocrystals could be achieved in the catalysts processed by microwave irradiation for 310 min, which correlates well with the enhanced CH3OH conversion as observed on the corresponding samples. The present work also confirms that although the high specific surface area of Cu is a prerequisite for catalytic activity, it does not account for the observed changes in activity and selectivity alone without taking bulk microstructural changes into account.
文摘Hydrogen production by catalytic steam reforming of methanol over a series of coprecipitated Cu/ZnO/Al2O3 catalysts under atmospheric pressure in a microreactor has been studied Effects of catalyst composition, reaction temperature and activation conditions on the catalytic activity have been investigated Crystal phases of catalysts were analyzed by XRD The results showed that Cu/ZnO/Al2O3 catalysts displayed high activity and selectivity for hydrogen and stability The optimized molar ratio is Cu/Zn=10, a maximum methanol conversion of 994?mol%, hydrogen selectivity of 999?mol% and CO molar fraction of 0007% were obtained in the steam reforming reaction with the catalyst containing 45?mol% copper XRD results showed that the diffraction peaks of CuO in the catalyst were clearly lower and broaden It indicated that high dispersion of small copper crystallites on the catalyst surface was formed under the calcination conditions It is suggested that the good performance of Cu/ZnO/Al2O3 catalysts partly resulted from well dispersed
文摘利用共沉淀法制备了四组分的Cu Zn Al Mn和Cu Zn Al Ce催化剂以及三组分的Cu Zn Al催化剂。利用组成H2/CO/CO2/N2=66/27/3/4(体积比)的富CO原料气对催化剂进行了活性评价,并研究了温度、压力和空速等反应条件对催化剂活性的影响。结果发现添加适量的锰助剂能显著提高催化剂的活性和热稳定性。利用SEM和XRD方法进行了催化剂的结构和形貌表征,同样表明锰助剂可以起到阻止CuO晶粒长大和促进CuO分散作用。利用富CO2的生物质原料气体积比为H2/CO/CO2/N2=50/25/20/5对Cu Zn Al Mn催化剂进行的评价表明:Cu Zn Al Mn催化剂上CO/CO2加氢合成甲醇的甲醇产率和选择性均有下降,在试验范围内,甲醇产率下降11%～25%,选择性为93%～95%。
