An electromagnetic anti-fouling technology(EAFT) was developed further. The operating principle of the EAFT was presented using fundamental physics laws. To validate the effect of EAFT and identify the mechanism, a ci...An electromagnetic anti-fouling technology(EAFT) was developed further. The operating principle of the EAFT was presented using fundamental physics laws. To validate the effect of EAFT and identify the mechanism, a circulating flow setup was built. A series of fouling tests were carried out with and without EAFT, measuring fouling thermal resistance as function of time, making scanning electron microscope images and analyzing the particles size distribution in solution by dynamics light scattering technology. The main results were as follows: 1) All the precipitated crystals in solution were calcite and there were little differences between with EAFT and without EAFT in the experimental range. 2) The number of precipitate nucleation in solution was small and the particle growth was slow without EAFT. In opposition to the case untreated, a rapid particle growth was observed and the number of nucleation was expected to be large, due to the fact that the EAFT effectively increases the ions and crystals collision frequency and effectiveness by utilizing the induced electric field. It is indicated that the particle growth is promoted mainly by coagulation process but not nucleation growth. 3) The EAFT could prolong the delay time of fouling greatly, and after the delay time, the thermal resistance quickly increased. Therefore, in order to mitigate scale significantly, the floccules in solution should be deposited beforehand in a low-lying area of the exchangers and let off in time.展开更多
Various purification methods were explored to eliminate the dissolved hydrogen and nonmetallic inclusions from molten aluminum alloys. A novel rotating impeller head with self-oscillation nozzles or an electromagnetic...Various purification methods were explored to eliminate the dissolved hydrogen and nonmetallic inclusions from molten aluminum alloys. A novel rotating impeller head with self-oscillation nozzles or an electromagnetic valve in the gas circuit was used to produce pulse gas currents for the rotary impeller degassing method. Water simulation results show that the size of gas bubbles can be decreased by 10%20% as compared with the constant gas current mode. By coating ceramic filters or particles with active flux or enamels, composite filters were used to filter the scrap A356 alloy and pure aluminum. Experimental results demonstrate that better filtration efficiency and operation performance can be obtained. Based on numerical calculations, the separation efficiency of inclusions by high frequency magnetic field can be significantly improved by using a hollow cylinder-like separator or utilizing the effects of secondary flow of the melt in a square separator. A multi-stage and multi-media purification platform based on these methods was designed and applied in on-line processing of molten aluminum alloys. Mechanical properties of the processed scrap A356 alloy are greatly improved by the composite purification.展开更多
文摘An electromagnetic anti-fouling technology(EAFT) was developed further. The operating principle of the EAFT was presented using fundamental physics laws. To validate the effect of EAFT and identify the mechanism, a circulating flow setup was built. A series of fouling tests were carried out with and without EAFT, measuring fouling thermal resistance as function of time, making scanning electron microscope images and analyzing the particles size distribution in solution by dynamics light scattering technology. The main results were as follows: 1) All the precipitated crystals in solution were calcite and there were little differences between with EAFT and without EAFT in the experimental range. 2) The number of precipitate nucleation in solution was small and the particle growth was slow without EAFT. In opposition to the case untreated, a rapid particle growth was observed and the number of nucleation was expected to be large, due to the fact that the EAFT effectively increases the ions and crystals collision frequency and effectiveness by utilizing the induced electric field. It is indicated that the particle growth is promoted mainly by coagulation process but not nucleation growth. 3) The EAFT could prolong the delay time of fouling greatly, and after the delay time, the thermal resistance quickly increased. Therefore, in order to mitigate scale significantly, the floccules in solution should be deposited beforehand in a low-lying area of the exchangers and let off in time.
文摘Various purification methods were explored to eliminate the dissolved hydrogen and nonmetallic inclusions from molten aluminum alloys. A novel rotating impeller head with self-oscillation nozzles or an electromagnetic valve in the gas circuit was used to produce pulse gas currents for the rotary impeller degassing method. Water simulation results show that the size of gas bubbles can be decreased by 10%20% as compared with the constant gas current mode. By coating ceramic filters or particles with active flux or enamels, composite filters were used to filter the scrap A356 alloy and pure aluminum. Experimental results demonstrate that better filtration efficiency and operation performance can be obtained. Based on numerical calculations, the separation efficiency of inclusions by high frequency magnetic field can be significantly improved by using a hollow cylinder-like separator or utilizing the effects of secondary flow of the melt in a square separator. A multi-stage and multi-media purification platform based on these methods was designed and applied in on-line processing of molten aluminum alloys. Mechanical properties of the processed scrap A356 alloy are greatly improved by the composite purification.
