This study investigates the corrosion-assisted fatigue crack growth rate(FCGR)of 16 mm thick AA 7075-T651 friction stir welded(FSW)joints.Compact tension(CT)specimens were extracted from both the base material and FSW...This study investigates the corrosion-assisted fatigue crack growth rate(FCGR)of 16 mm thick AA 7075-T651 friction stir welded(FSW)joints.Compact tension(CT)specimens were extracted from both the base material and FSW joints to evaluate FCGR under varying corrosion exposure durations(0,7,30,60,and 90 days)at a constant stress ratio of 0.5.Microstructural analysis of the welds was conducted using optical and transmission electron microscopy(TEM).Results indicate that the critical stress intensity factor range(ΔK_(cr))of FSW joints is lower than that of the base material,primarily due to precipitate dissolution in the weld zone during the FSW process,as confirmed by TEM analysis.The fatigue life of FSW joints was significantly lower than that of the base material,but with prolonged exposure to seawater corrosion,the gap in fatigue life narrowed.Specimens exposed to seawater for more than 60days exhibited minimal differences in fatigue life between the base material and the FSW joints.This was attributed to the higher corrosion rate of the base material compared to the weld nugget,resulting in the formation of deeper pits that facilitated crack initiation and accelerated fatigue failure.The findings conclude that extended corrosion exposure leads to similar fatigue life and crack growth behaviour in both the base material and FSW joints.SEM and EDX analysis of AA7075-T651 revealed corrosion pits and rust products in initiation zones,ductile striations in growth regions,and secondary cracks with micro voids in fracture zones.FSW joints exhibited ultra-fine grains,smooth ductile fracture in initiation and growth regions,and brittle fracture in the fracture zones under both corroded and uncorroded conditions.展开更多
Experimental study is performed on the probabilistic models for the long fatigue crack growth rates (da/dN) of LZ50 axle steel. An equation for crack growth rate was derived to consider the trend of stress intensity f...Experimental study is performed on the probabilistic models for the long fatigue crack growth rates (da/dN) of LZ50 axle steel. An equation for crack growth rate was derived to consider the trend of stress intensity factor range going down to the threshold and the average stress effect. The probabilistic models were presented on the equation. They consist of the probabilistic da/dN-ΔK relations, the confidence-based da/dN-ΔK relations, and the probabilistic- and confidence-based da/dN-ΔK relations. Efforts were made respectively to characterize the effects of probabilistic assessments due to the scattering regularity of test data, the number of sampling, and both of them. These relations can provide wide selections for practice. Analysis on the test data of LZ50 steel indicates that the present models are available and feasible.展开更多
Al-Zn-Mg-Sc-Zr alloy samples were annealed to four different states （under-aging, peak-aging, over-aging and double-aging） and then thoroughly investigated by means of electron backscatter diffraction （EBSD）, tran...Al-Zn-Mg-Sc-Zr alloy samples were annealed to four different states （under-aging, peak-aging, over-aging and double-aging） and then thoroughly investigated by means of electron backscatter diffraction （EBSD）, transmission electron microscopy （TEM）, scanning electron microscopy （SEM）, tensile and fatigue crack growth rate tests to explore the influence of annealing treatment on microstmcture and fatigue crack growth behavior. The results indicate that Al3（Sc,Zr） particles can effectively refine grains and enhance tensile properties and fatigue properties. After annealing treatment, the under-aged sample and double-aged sample obtained average grain sizes of 4.9473 and 4.1257 μm, and the maximum value of yield/tensile strength （561 MPa/581 MPa） was obtained in peak-aged state. In the Paris region, fatigue crack growth rate, crack deflection and bifurcation, crack blunting and inter/trans-granular propagation were discussed based on data fitting and Laird model and Griffith theory. And the results show that the under-aged sample possesses the best resistance to fatigue crack propagation and the most tortuous and bifurcated crack path. For all samples, the fatigue crack growth rate in the rupture region was inversely proportional to yield strength.展开更多
The subcritical crack growth and fracture toughness in peridotite, lherzolite and amphibolite were investigated with double torsion test. The results show that water-rock interaction has a significant influence on sub...The subcritical crack growth and fracture toughness in peridotite, lherzolite and amphibolite were investigated with double torsion test. The results show that water-rock interaction has a significant influence on subcritical crack growth. With water-rock interaction, the crack velocity increases, while the stress intensity factor declines, which illustrates that water-rock interaction can decrease the strength of rocks and accelerate the subcritical crack growth. Based on Charlse theory and Hilling & Charlse theory, the test data were analyzed by regression and the correlation coefficients were all higher than 0.7, which shows the correlation is significant. This illustrates that both theories can explain the results of tests very well. Therefore, it is believed that the subcritical crack growth attributes to the breaking of chemical bond, which is caused by the combined effect of the tensile stress and the chemical reaction between the material at crack tip and the corrosive agent. Meanwhile, water-rock interaction has a vital effect on fracture toughness. The fracture toughness of samples under atmospheric environment is higher than that of samples immersed in water. And water-rock interaction has larger influence on fracture toughness in amphibolite than that in peridotite and lherzolite.展开更多
While pre-deformation is often conducted before aging treatment to increase the strength and microhardness of 2195 Al-Li alloy, it often increases the fatigue crack growth(FCG) rate and thus reduces the fatigue life o...While pre-deformation is often conducted before aging treatment to increase the strength and microhardness of 2195 Al-Li alloy, it often increases the fatigue crack growth(FCG) rate and thus reduces the fatigue life of the alloy.To determine the effects and causes of pre-deformation and heat treatment on the mechanical properties and FCG rate of2195 Al-Li alloy, and to provide a suitable calculation model for the FCG rate under different pre-deformation conditions, 2195 Al-Li alloy specimens with different degrees of pre-rolling(0, 3%, 6%, and 9%) were investigated. The experimental results indicate that with the increase of pre-rolling, the density of the T1phase and the uniformity of the S′distribution and the microhardness, tensile strength, and yield strength of the alloy increase and at the same time the FCG rate increases, and thus the fatigue life is reduced. It was also found that the normalized stress intensity factor of elastic modulus(E) can be applied to correlate the FCG rate of pre-rolled 2195 Al-Li alloy with constant C and K parameters.展开更多
In order to prolong the service life of aircraft skin made from AA2524, the effects of laser shock peening(LSP) on fatigue crack growth(FCG) rate and fracture toughness(K_(c)) of AA2524 were investigated. Multiple LSP...In order to prolong the service life of aircraft skin made from AA2524, the effects of laser shock peening(LSP) on fatigue crack growth(FCG) rate and fracture toughness(K_(c)) of AA2524 were investigated. Multiple LSP treatment was performed on compact tension(CT) specimen from single side and double sides. The surface integrity was measured with Vickers hardness tester, X-ray diffractometer and confocal laser scanning microscope, respectively. FCG rate test and fracture toughness test under plane stress were carried out after LSP treatment. The microstructure features of cross-sections were observed with scanning electron microscope. The results showed that the micro-hardness and residual stress of CT specimens were increased dramatically after LSP treatment. Compared to the base metal(BM), the fatigue life was prolonged by 2.4 times and fracture toughness was increased by 22% after multiple LSP.展开更多
The strength, fracture toughness and fatigue crack growth resistance of 7050-T7451 aluminum alloy plate with different thicknesses （35 mm and 160 ram） were investigated by means of optical microscope, scanning elect...The strength, fracture toughness and fatigue crack growth resistance of 7050-T7451 aluminum alloy plate with different thicknesses （35 mm and 160 ram） were investigated by means of optical microscope, scanning electron microscope and transmission electron microscope. The results show that thicker plate has lower strength and fracture toughness but higher fatigue crack growth resistance, by comparison to the thinner plate. The drop of strength is mainly attributed to grain coarsening in the thicker plate, and the increased degree of recrystallization results in the loss of Kio However, the coarsened grains in the thicker plate make cracks deflected and closure effect enhanced due to surface roughness increased. For both of plates, in the fracture surface subjected plain strain, a transition from transgranular dimpled fracture to intergranular dimpled fracture is observed during the fracture process.展开更多
The pre-burying iron sheets approach was used to prepare rock-like materials with ordered multiple pre-cracks. 60 specimens in total were prepared in these experiments. Through biaxial compression experiments, the inf...The pre-burying iron sheets approach was used to prepare rock-like materials with ordered multiple pre-cracks. 60 specimens in total were prepared in these experiments. Through biaxial compression experiments, the influence of both the number of pre-cracks and pre-cracks angles to crack growth was analyzed. Meanwhile, species of rock bridge failure were summarized, namely, wing crack, secondary shear crack between horizontal pre-cracks and secondary shear crack between vertical pre-cracks. The wing crack plays a significant role in crack growth. Furthermore, fractal dimension was adopted to describe quantitatively the crack growth during the failure process. The results indicate that with the failure of specimens, corresponding fractal dimension for specimen monotonically increases, which indicates that the fractal dimension can be considered to the failure of the specimens quantitatively.展开更多
A new meso-mechanical testing scheme based on SEM was developed to carry out the experiment of microfracturing process of rocks. The microfracturing process of the pre-crack marble sample on surrounding rock in the im...A new meso-mechanical testing scheme based on SEM was developed to carry out the experiment of microfracturing process of rocks. The microfracturing process of the pre-crack marble sample on surrounding rock in the immerged Long-big tunnel in Jinping Cascade II Hydropower Station under uniaxial compression was recorded by using the testing scheme. According to the stereology theory, the propagation and coalescent of cracks at meso-scale were quantitatively investigated with digital technology. Therefore, the basic geometric information of rock microcracks such as area, angle, length, width, perimeter, was obtained from binary images after segmentation. The failure mechanism of specimen under uniaxial compression with the quantitative information was studied from macro and microscopic point of view. The results show that the image of microfracturing process of the specimen can be observed and recorded digitally. During the damage of the specimen, the distribution of microcracks in the specimen is still subjected to exponential distribution with some microcracks concentrated in certain regions. Finally, the change law of the fractal dimension of the local element in marble sample under different external load conditions is obtained by means of the statistical calculation of the fractal dimension.展开更多
The interface plays the central role in the failure analysis of composite laminates, therefore, the interface material properties are taken as the independent parameters. A simple, universal and practicable criterion,...The interface plays the central role in the failure analysis of composite laminates, therefore, the interface material properties are taken as the independent parameters. A simple, universal and practicable criterion, i.e. a ratio criterion of strain energy release rate, is proposed to determine the growing direction of a fatigue crack in the composite laminates. The method of arbitrary lines, which is very effective to solve the problems with high gradient feature, is used to analyze the experimental results at the key moments when a crack kinks, turns into the interface, or bifurcates. An approximate method of computing the energy release rate is given. The fatigue fracture tests of composite laminates are carried out, and the numerical predictions of crack growing directions agree well with the experimental results. It is concluded that the methods suggested in this paper are effective to obtain the cracking history and the growing path of a fatigue crack in composite laminates.展开更多
文摘This study investigates the corrosion-assisted fatigue crack growth rate(FCGR)of 16 mm thick AA 7075-T651 friction stir welded(FSW)joints.Compact tension(CT)specimens were extracted from both the base material and FSW joints to evaluate FCGR under varying corrosion exposure durations(0,7,30,60,and 90 days)at a constant stress ratio of 0.5.Microstructural analysis of the welds was conducted using optical and transmission electron microscopy(TEM).Results indicate that the critical stress intensity factor range(ΔK_(cr))of FSW joints is lower than that of the base material,primarily due to precipitate dissolution in the weld zone during the FSW process,as confirmed by TEM analysis.The fatigue life of FSW joints was significantly lower than that of the base material,but with prolonged exposure to seawater corrosion,the gap in fatigue life narrowed.Specimens exposed to seawater for more than 60days exhibited minimal differences in fatigue life between the base material and the FSW joints.This was attributed to the higher corrosion rate of the base material compared to the weld nugget,resulting in the formation of deeper pits that facilitated crack initiation and accelerated fatigue failure.The findings conclude that extended corrosion exposure leads to similar fatigue life and crack growth behaviour in both the base material and FSW joints.SEM and EDX analysis of AA7075-T651 revealed corrosion pits and rust products in initiation zones,ductile striations in growth regions,and secondary cracks with micro voids in fracture zones.FSW joints exhibited ultra-fine grains,smooth ductile fracture in initiation and growth regions,and brittle fracture in the fracture zones under both corroded and uncorroded conditions.
基金Project supported by the National Natural Science Foundation of China (Nos.50375130and50323003), the Special Foundation of National Excellent Ph.D.Thesis (No.200234) and thePlanned Itemforthe Outstanding Young Teachers ofMinistry ofEducationofChina (No.2101)
文摘Experimental study is performed on the probabilistic models for the long fatigue crack growth rates (da/dN) of LZ50 axle steel. An equation for crack growth rate was derived to consider the trend of stress intensity factor range going down to the threshold and the average stress effect. The probabilistic models were presented on the equation. They consist of the probabilistic da/dN-ΔK relations, the confidence-based da/dN-ΔK relations, and the probabilistic- and confidence-based da/dN-ΔK relations. Efforts were made respectively to characterize the effects of probabilistic assessments due to the scattering regularity of test data, the number of sampling, and both of them. These relations can provide wide selections for practice. Analysis on the test data of LZ50 steel indicates that the present models are available and feasible.
基金Project(2012CB691503)supported by the National Key Basic Research and Development Program of ChinaProject(2016B090931001)supported by Science and Technology Program of Guangdong Province,China
文摘Al-Zn-Mg-Sc-Zr alloy samples were annealed to four different states （under-aging, peak-aging, over-aging and double-aging） and then thoroughly investigated by means of electron backscatter diffraction （EBSD）, transmission electron microscopy （TEM）, scanning electron microscopy （SEM）, tensile and fatigue crack growth rate tests to explore the influence of annealing treatment on microstmcture and fatigue crack growth behavior. The results indicate that Al3（Sc,Zr） particles can effectively refine grains and enhance tensile properties and fatigue properties. After annealing treatment, the under-aged sample and double-aged sample obtained average grain sizes of 4.9473 and 4.1257 μm, and the maximum value of yield/tensile strength （561 MPa/581 MPa） was obtained in peak-aged state. In the Paris region, fatigue crack growth rate, crack deflection and bifurcation, crack blunting and inter/trans-granular propagation were discussed based on data fitting and Laird model and Griffith theory. And the results show that the under-aged sample possesses the best resistance to fatigue crack propagation and the most tortuous and bifurcated crack path. For all samples, the fatigue crack growth rate in the rupture region was inversely proportional to yield strength.
基金Project(51374246,51474249)supported by the National Natural Science Foundation of ChinaProject(2013FJ6002)supported by the Science-Technology Project of Science-Technology Department of Hunan Province,China
文摘The subcritical crack growth and fracture toughness in peridotite, lherzolite and amphibolite were investigated with double torsion test. The results show that water-rock interaction has a significant influence on subcritical crack growth. With water-rock interaction, the crack velocity increases, while the stress intensity factor declines, which illustrates that water-rock interaction can decrease the strength of rocks and accelerate the subcritical crack growth. Based on Charlse theory and Hilling & Charlse theory, the test data were analyzed by regression and the correlation coefficients were all higher than 0.7, which shows the correlation is significant. This illustrates that both theories can explain the results of tests very well. Therefore, it is believed that the subcritical crack growth attributes to the breaking of chemical bond, which is caused by the combined effect of the tensile stress and the chemical reaction between the material at crack tip and the corrosive agent. Meanwhile, water-rock interaction has a vital effect on fracture toughness. The fracture toughness of samples under atmospheric environment is higher than that of samples immersed in water. And water-rock interaction has larger influence on fracture toughness in amphibolite than that in peridotite and lherzolite.
基金Project(U21A20132) supported by the National Natural Science Foundation of ChinaProject(Gui Renzi2019(13))supported by the Guangxi Specially-invited Experts Foundation of Guangxi Zhuang Autonomous Region,China。
文摘While pre-deformation is often conducted before aging treatment to increase the strength and microhardness of 2195 Al-Li alloy, it often increases the fatigue crack growth(FCG) rate and thus reduces the fatigue life of the alloy.To determine the effects and causes of pre-deformation and heat treatment on the mechanical properties and FCG rate of2195 Al-Li alloy, and to provide a suitable calculation model for the FCG rate under different pre-deformation conditions, 2195 Al-Li alloy specimens with different degrees of pre-rolling(0, 3%, 6%, and 9%) were investigated. The experimental results indicate that with the increase of pre-rolling, the density of the T1phase and the uniformity of the S′distribution and the microhardness, tensile strength, and yield strength of the alloy increase and at the same time the FCG rate increases, and thus the fatigue life is reduced. It was also found that the normalized stress intensity factor of elastic modulus(E) can be applied to correlate the FCG rate of pre-rolled 2195 Al-Li alloy with constant C and K parameters.
基金Project(52075552) supported by the National Natural Science Foundation of ChinaProject(kq2007085) supported by Changsha Municipal Natural Science Foundation,China。
文摘In order to prolong the service life of aircraft skin made from AA2524, the effects of laser shock peening(LSP) on fatigue crack growth(FCG) rate and fracture toughness(K_(c)) of AA2524 were investigated. Multiple LSP treatment was performed on compact tension(CT) specimen from single side and double sides. The surface integrity was measured with Vickers hardness tester, X-ray diffractometer and confocal laser scanning microscope, respectively. FCG rate test and fracture toughness test under plane stress were carried out after LSP treatment. The microstructure features of cross-sections were observed with scanning electron microscope. The results showed that the micro-hardness and residual stress of CT specimens were increased dramatically after LSP treatment. Compared to the base metal(BM), the fatigue life was prolonged by 2.4 times and fracture toughness was increased by 22% after multiple LSP.
基金Project(2012CB619503)supported by State Key Fundamental Research Program of China
文摘The strength, fracture toughness and fatigue crack growth resistance of 7050-T7451 aluminum alloy plate with different thicknesses （35 mm and 160 ram） were investigated by means of optical microscope, scanning electron microscope and transmission electron microscope. The results show that thicker plate has lower strength and fracture toughness but higher fatigue crack growth resistance, by comparison to the thinner plate. The drop of strength is mainly attributed to grain coarsening in the thicker plate, and the increased degree of recrystallization results in the loss of Kio However, the coarsened grains in the thicker plate make cracks deflected and closure effect enhanced due to surface roughness increased. For both of plates, in the fracture surface subjected plain strain, a transition from transgranular dimpled fracture to intergranular dimpled fracture is observed during the fracture process.
基金Project(E21527)supported by the Open Research Fund Program of Hunan Provincial Key Laboratory of Shale Gas Resource Utilization,ChinaProject(2015zzts077)supported by the Fundamental Research Funds for the Central Universities,China+1 种基金Projects(51174088,51174228)supported by the National Natural Science Foundation of ChinaProject(2013CB035401)supported by the National Basic Research Program of China
文摘The pre-burying iron sheets approach was used to prepare rock-like materials with ordered multiple pre-cracks. 60 specimens in total were prepared in these experiments. Through biaxial compression experiments, the influence of both the number of pre-cracks and pre-cracks angles to crack growth was analyzed. Meanwhile, species of rock bridge failure were summarized, namely, wing crack, secondary shear crack between horizontal pre-cracks and secondary shear crack between vertical pre-cracks. The wing crack plays a significant role in crack growth. Furthermore, fractal dimension was adopted to describe quantitatively the crack growth during the failure process. The results indicate that with the failure of specimens, corresponding fractal dimension for specimen monotonically increases, which indicates that the fractal dimension can be considered to the failure of the specimens quantitatively.
基金Projects(50674040, 50539090) supported by the National Natural Science Foundation of ChinaProject(CX07B_128z) supported by the Cultivate Creative Postgraduate Foundation of Jiangsu Province, China
文摘A new meso-mechanical testing scheme based on SEM was developed to carry out the experiment of microfracturing process of rocks. The microfracturing process of the pre-crack marble sample on surrounding rock in the immerged Long-big tunnel in Jinping Cascade II Hydropower Station under uniaxial compression was recorded by using the testing scheme. According to the stereology theory, the propagation and coalescent of cracks at meso-scale were quantitatively investigated with digital technology. Therefore, the basic geometric information of rock microcracks such as area, angle, length, width, perimeter, was obtained from binary images after segmentation. The failure mechanism of specimen under uniaxial compression with the quantitative information was studied from macro and microscopic point of view. The results show that the image of microfracturing process of the specimen can be observed and recorded digitally. During the damage of the specimen, the distribution of microcracks in the specimen is still subjected to exponential distribution with some microcracks concentrated in certain regions. Finally, the change law of the fractal dimension of the local element in marble sample under different external load conditions is obtained by means of the statistical calculation of the fractal dimension.
文摘The interface plays the central role in the failure analysis of composite laminates, therefore, the interface material properties are taken as the independent parameters. A simple, universal and practicable criterion, i.e. a ratio criterion of strain energy release rate, is proposed to determine the growing direction of a fatigue crack in the composite laminates. The method of arbitrary lines, which is very effective to solve the problems with high gradient feature, is used to analyze the experimental results at the key moments when a crack kinks, turns into the interface, or bifurcates. An approximate method of computing the energy release rate is given. The fatigue fracture tests of composite laminates are carried out, and the numerical predictions of crack growing directions agree well with the experimental results. It is concluded that the methods suggested in this paper are effective to obtain the cracking history and the growing path of a fatigue crack in composite laminates.
