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Thermodynamics and kinetics of alumina and magnesium oxide in calcium ferrite sintering process

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摘要 Al_(2)O_(3)and MgO serve as the primary gangue components in sintered ores,and they are critical for the formation of CaO-Fe_(2)O_(3)-xAl_(2)O_(3)(wt%,C-F-xA)and CaO-Fe_(2)O_(3)-xM gO(wt%,C-F-xM)systems,respectively.In this study,a nonisothermal crystallization thermodynamics behavior of C-F-xA and C-F-xM systems was examined using differential scanning calorimetry,and a phase identification and microstructure analysis for C-F-xA and C-F-xM systems were carried out by X-ray diffraction and scanning electron microscopy.Results showed that in C-F-2A and C-F-2M systems,the increased cooling rates promoted the precipitation of CaFe_(2)O_(4)(CF)but inhibited the formation of Ca_(2)Fe_(2)O_(5)(C2F).In addition,C-F-2A system exhibited a lower theoretical initial crystallization temperature(1566 K)compared to the C-F system(1578 K).This temperature further decreases to 1554 K and 1528 K in the C-F-4A and C-F-8A systems,respectively.However,in C-F-xM system,the increased MgO content raised the crystallization temperature.This is because that the enhanced precipitation of MF(a spinel phase mainly comprised Fe_(3)O_(4)and MgFe_(2)O_(4))and C2F phases suppressed the CF precipitation reaction.In kinetic calculations,the Ozawa method revealed the apparent activation energies of the C-F-2A and C-F-2M systems.Malek's method revealed that the crystallization process in C-F-2A system initially followed a logarithmic law(lnαor lnα2),later transitioning to a reaction order law((1-α)-1or(1-α)^(-1/2),n=2/3)or the lnα2function of the exponential law.In C-F-2M system,it consistently followed the sequencef(α)=(1-α)^(2)(αis the crystallization conversion rate;n is the Avrami constant;?(α)is the differential equations for the model function of C_(2)F and CF crystallization processes).
出处 《International Journal of Minerals,Metallurgy and Materials》 2025年第7期1538-1550,共13页 矿物冶金与材料学报(英文版)
基金 financially supported by the National Natural Science Foundation of China(Nos.52204331 and 52374315) the Major Industrial Innovation Plan of Anhui Provincial Development and the Reform Commission,China(No.AHZDCYCX-LSDT2023-01)。
作者简介 Corresponding author:Chengyi Ding,E-mail:chengyi_ding@163.com.
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