摘要
为解决烟草薄片成品打包段的自动化需求,有效地改善作业环境,减少工人的劳动强度,提高劳动生产效率,实现了生产线成品出箱处烟箱堆码的自动化。该文分析了设备工作原理并进行结构设计及计算,进而完成设备的整体结果设计,在此基础上,对设备的运功逻辑及电控系统进行设计,进而完成烟箱自动夹抱堆垛设备的研发。此设计能将烟箱按要求堆码成一垛4~6箱,与后续的成品库自动运输系统实现无缝对接,经应用验证,有效运行率达到99%,烟箱堆码能力达100%,每班节约人工2~3人,效果较好,达到了预期提质、降耗、减轻劳动力的效果。此装置目前已完成试制调试,该技术可直接推广到所有烟草或薄片加工企业的预压打箱装箱工艺段,提高自动化水平。
The work aims to solve the automation requirements of the packaging section of the finished tobacco slices,effectively improve the working environment,reduce the labor intensity of workers,improve labor production efficiency,and realize the automation of the stacking of cigarette boxes at the exit of the production line.The working principle of the equipment,carry out structural design and calculation,and then complete the overall result design of the equipment.On this basis,design the operation logic and electronic control system of the equipment,and then complete the research and development of the smoke box automatic clamping and stacking equipment.As a result,the cigarette boxes can be stacked into a stack of 4 to 6 boxes as required,and seamlessly connected with the subsequent finished product warehouse automatic transportation system.After application verification,the effective operation rate reaches 99%,and the stacking capacity of cigarette boxes reaches 100%.The shift saves 2 to 3 labors,the effect is good,and the expected effects of quality improvement,consumption reduction,and labor reduction are achieved.The device has been trial-produced and debugged,and the technology can be directly extended to all tobacco or sheet processing enterprises.The box packing process section improves the automation level.
作者
伍锐
陈前进
李栓
杨芳
李鹏飞
胡念武
WU Rui;CHEN Qian-jin;LI Shuan;YANG Fang;LI Peng-fei;HU Nian-wu(China Tobacco Hubei Industrial Co.,Ltd.,Wuhan 430040,China;Hubei Xinye Reconstituted Tobacco Development Co.,Ltd.,Wuhan 430056,China;Kunming Ship Building Equipment Co.,Ltd.,Kunming 650051,China)
出处
《液压气动与密封》
2020年第12期73-76,共4页
Hydraulics Pneumatics & Seals
基金
国家烟草专卖局科技重大专项(国烟计[2017]242号)。
关键词
烟箱
码垛
自动化
设计
cigarette box
stacking
automation
design
作者简介
伍锐(1988-),男,湖北英山人,助理工程师,学士,主要研究方向:机械设计及改造。
