摘要
The trend towards miniaturization has increased dramatically over the last decade, especially within the fields concerned with bioengineering, microelectronics, and aerospace. Micromillin8 is among the principal manu- facturing processes which have allowed the development of components possessing micrometric dimensions, being used to the manufacture of both forming tools and the final product. The aim of this work is to present the principal aspects related to this technology, with emphasis on the work material requirements, tool ma- terials and geometry, cutting forces and temperature, quality of the finished product, process modelling and monitoring and machine tool requirements. It can be noticed that size effect possesses a relevant role with regard to the selection of both work material (grain size) and tooling (edge radius). Low forces and temper- ature are recorded during micromillin8, however, the specific cutting force may reach high values because of the ploughing effect observed as the uncut chip thickness is reduced. Finally, burr formation is the principal concern with regard to the quality of the finished part.
The trend towards miniaturization has increased dramatically over the last decade, especially within the fields concerned with bioengineering, microelectronics, and aerospace. Micromillin8 is among the principal manu- facturing processes which have allowed the development of components possessing micrometric dimensions, being used to the manufacture of both forming tools and the final product. The aim of this work is to present the principal aspects related to this technology, with emphasis on the work material requirements, tool ma- terials and geometry, cutting forces and temperature, quality of the finished product, process modelling and monitoring and machine tool requirements. It can be noticed that size effect possesses a relevant role with regard to the selection of both work material (grain size) and tooling (edge radius). Low forces and temper- ature are recorded during micromillin8, however, the specific cutting force may reach high values because of the ploughing effect observed as the uncut chip thickness is reduced. Finally, burr formation is the principal concern with regard to the quality of the finished part.
作者简介
J. Paulo Davim received his Ph.D. degree in Mechanical Engineering from the University of Porto in 1997 and the Aggregation from the University of Coimbra in 2005. Currently, he is an Aggregate Professor at the Department of Mechanical Engineering of the University of Aveiro and the Head of MACTRIB-Machining and :D'ibology Research Group. He has 25 years of teaching and research ex- perience in manufacturing, materials and mechanical engineering with special emphasis on Machining ~ Tribology. Currently, he has also interest in sus- tainable manufacturing and industrial engineering. He is the editor in chief of six international journals, guest editor of journals, books editor, book series editor and scientific advisory for many international journals and conferences. Presently, he is an editorial board member of 20 international journals and acts as liewer for more than 70 prestigious ISI Web of Science journals. In addition, he has also published as an or and co-author more than 30 book chapters and 350 articles in journals and conferences (more than articles in 1S1 Web of Science. h-index 21). Corresponding author. Prof., Ph.D.; Tel.: +351 234 370953 E-mail address: pdavim@ua.pt (J.P. Davim).