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机械能作用下中温快速制备渗钛涂层的研究

Novel Method of Preparing Diffusive Ti-coatings under the Impact of Mechanical Energy at Middle Temperature
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摘要 将传统的粉末包埋渗和表面纳米化工艺相结合,得到一种中低温快速制备金属涂层的方法,在低温(400~600℃)、短时间(30~120min)下成功制备了一系列金属铝化物涂层。将此方法用于金属表面的渗钛处理,利用两种不同的活化剂NH4F和AlCl3·6H2O+Fe2O3,借助介质球的冲击效应,在650℃振动处理180min就可在碳钢表面制备10~15μm厚的渗钛层。SEM和XRD研究结果表明,渗钛层的结构与选用的活化剂种类有关。在HCl质量分数为5%的溶液中进行的极化曲线测试结果显示,用NH4F、AlCl3·6H2O+Fe2O3作活化剂,所制备的渗钛层腐蚀速度分别为0.32mA/cm^2、0.07mA/cm^2,相对于碳钢空白样(其腐蚀速度为4.4mA/cm^2),其耐蚀性分别提高了13.75、62.85倍。 A new method of preparing metal coatings at low temperature put forward, which combines diffusive coatings routine and surface nanometre treatment. Some kinds of Al-coatings were successfully prepared at lower temperature (400 - 600 ℃ ) for short duration (30 - 120 min) by this method. A diffusive Ti-coatings were prepared via this method at 650℃ for 180min under ball impacting, and the thickness of Ti-coatings achieved 10 - 15 μm by use of activators of NH4F and AlCl3 · 6H2O + Fe2O3 respectively. The microstructures of Ti-coatings can be influenced activators. Ti-coatings, mainly containing TiN phase on surface, are homogeneous and dense with NH4F activator, with a transition layer between coatings and substrate; however, Ti-coatings, mainly containing phases of Ti-Fe-O and a little of Al2O3 on surface, are single-layer structures and very homogeneous and dense with AlCl3 · 6HeO + Fe2O3. Both types of Ti-coatings, prepared by use of NH4F and AlCl3 · 6H2O + Fe2O3 have strong ability to resist HCl corrosion. Compared to blank carbon steel substrates whose corrosion rate is 4.4mA/cm^2 on average, corrosion rates of both samples with Ti-coatings on surface are 0.32 mA/cm^2 and 0.07 mA/cm^2 respectively, corrosion resistance increase by 13.75 and 62.85 respectively.
出处 《装备环境工程》 CAS 2007年第3期66-69,共4页 Equipment Environmental Engineering
基金 国家自然科学基金项目(50401017)
关键词 渗钛 钛化物涂层 耐腐蚀性 机械能 diffusive Ti-coatings corrosion resistance corrosion resistance mechanical energy mechanical energy
作者简介 陈为为(1982-),男,湖北荆州人,博士研究生,主要研究方向为材料表面化学改性和机理研究。
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参考文献8

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