To meet the requirements of high performance, low cost, and easy operation of the robot, a brushless motor drive and control system for the robot joint is designed, including CAN bus, WPF upper host computer developme...To meet the requirements of high performance, low cost, and easy operation of the robot, a brushless motor drive and control system for the robot joint is designed, including CAN bus, WPF upper host computer development, and magnetic encoders, and other sensors, in which the STM32 F103 chip is used as the main control chip, and the DRV8323 is a brushless motor drive chip. The principle of field-oriented control(FOC) brushless motor drive is elaborated.Meanwhile, the drive and control system design is completed from both hardware and software aspects. Finally, the PID algorithm is used for the closed-loop speed test of the robot joint. The experimental result shows that the designed robot joints and control system run smoothly and reliably, have the characteristics of modularization and miniaturization, and are suitable for the control of micro-service robots and manipulators.展开更多
The driving voltage and current signals of piezoceramic transducer (PZT) were measured directly by designing circuits from ultrasonic generator and using a data acquisition software system. The input impedance and pow...The driving voltage and current signals of piezoceramic transducer (PZT) were measured directly by designing circuits from ultrasonic generator and using a data acquisition software system. The input impedance and power of PZT were investigated by using root mean square (RMS) calculation. The vibration driven by high frequency was tested by laser Doppler vibrometer (PSV-400-M2). And the thermosonic bonding features were observed by scanning electron microscope (JSM-6360LV). The results show that the input power of bonding is lower than that of no load. The input impedance of bonding is greater than that of no load. Nonlinear phase, plastic flow and expansion period, and strengthening bonding process are shown in the impedance and power curves. The ultrasonic power is in direct proportion to the vibration displacement driven by the power, and greater displacements driven by high power (>5 W) result in welding failure phenomena, such as crack, break, and peeling off in wedge bonding. For thermosonic flip chip bonding, the high power decreases position precision of bonding or results in slippage and rotation phenomena of bumps. To improve reliability and precision of thermosonic bonding, the low ultrasonic power (about 1-5 W) should be chosen.展开更多
A complex geometric modeling method of a helical face gear pair with arc-tooth generated by an arc-profile cutting(APC)disc is proposed,and its tooth contact characteristics are analyzed.Firstly,the spatial coordinate...A complex geometric modeling method of a helical face gear pair with arc-tooth generated by an arc-profile cutting(APC)disc is proposed,and its tooth contact characteristics are analyzed.Firstly,the spatial coordinate system of an APC face gear pair is established based on meshing theory.Combining the coordinate transformation matrix and the tooth profile of the cutter,the equations of the curve envelope of the APC face gear pair are obtained.Then the surface equations are solved to extract the point clouds data by programming in MATLAB,which contains the work surface and the fillet surface of the APC face gear pair.And the complex geometric model of the APC face gear pair is built by fitting its point clouds.At last,through the analysis of the tooth surface contact,the sensitivity of the APC face gear to the different types of mounting errors is obtained.The results show that the APC face gear pair is the most sensitive to mounting errors in the tooth thickness direction,and it should be strictly controlled in the actual application.展开更多
The material distribution routing problem in the manufacturing system is a complex combinatorial optimization problem and its main task is to deliver materials to the working stations with low cost and high efficiency...The material distribution routing problem in the manufacturing system is a complex combinatorial optimization problem and its main task is to deliver materials to the working stations with low cost and high efficiency. A multi-objective model was presented for the material distribution routing problem in mixed manufacturing systems, and it was solved by a hybrid multi-objective evolutionary algorithm (HMOEA). The characteristics of the HMOEA are as follows: 1) A route pool is employed to preserve the best routes for the population initiation; 2) A specialized best?worst route crossover (BWRC) mode is designed to perform the crossover operators for selecting the best route from Chromosomes 1 to exchange with the worst one in Chromosomes 2, so that the better genes are inherited to the offspring; 3) A route swap mode is used to perform the mutation for improving the convergence speed and preserving the better gene; 4) Local heuristics search methods are applied in this algorithm. Computational study of a practical case shows that the proposed algorithm can decrease the total travel distance by 51.66%, enhance the average vehicle load rate by 37.85%, cut down 15 routes and reduce a deliver vehicle. The convergence speed of HMOEA is faster than that of famous NSGA-II.展开更多
A Lagrangian relaxation(LR) approach was presented which is with machine capacity relaxation and operation precedence relaxation for solving a flexible job shop(FJS) scheduling problem from the steelmaking-refining-co...A Lagrangian relaxation(LR) approach was presented which is with machine capacity relaxation and operation precedence relaxation for solving a flexible job shop(FJS) scheduling problem from the steelmaking-refining-continuous casting process. Unlike the full optimization of LR problems in traditional LR approaches, the machine capacity relaxation is optimized asymptotically, while the precedence relaxation is optimized approximately due to the NP-hard nature of its LR problem. Because the standard subgradient algorithm(SSA) cannot solve the Lagrangian dual(LD) problem within the partial optimization of LR problem, an effective deflected-conditional approximate subgradient level algorithm(DCASLA) was developed, named as Lagrangian relaxation level approach. The efficiency of the DCASLA is enhanced by a deflected-conditional epsilon-subgradient to weaken the possible zigzagging phenomena. Computational results and comparisons show that the proposed methods improve significantly the efficiency of the LR approach and the DCASLA adopting capacity relaxation strategy performs best among eight methods in terms of solution quality and running time.展开更多
基金Project(51805368) supported by the National Natural Science Foundation of ChinaProject(2018QNRC001) supported by the Young Elite Scientists Sponsorship Program by China Association for Science and TechnologyProject(DMETKF2021017) supported by Open Fund of State Key Laboratory of Digital Manufacturing Equipment and Technology,Huazhong University of Science and Technology,China。
文摘To meet the requirements of high performance, low cost, and easy operation of the robot, a brushless motor drive and control system for the robot joint is designed, including CAN bus, WPF upper host computer development, and magnetic encoders, and other sensors, in which the STM32 F103 chip is used as the main control chip, and the DRV8323 is a brushless motor drive chip. The principle of field-oriented control(FOC) brushless motor drive is elaborated.Meanwhile, the drive and control system design is completed from both hardware and software aspects. Finally, the PID algorithm is used for the closed-loop speed test of the robot joint. The experimental result shows that the designed robot joints and control system run smoothly and reliably, have the characteristics of modularization and miniaturization, and are suitable for the control of micro-service robots and manipulators.
基金Project(50675227) supported by the National Natural Science Foundation of ChinaProject(07JJ3091) supported by Natural Science Foundation of Hunan Province, China+1 种基金Project(2007001) supported by the State Key Laboratory of Digital Manufacturing Equipment and TechnologyProject(2009CB724203) supported by the Major State Basic Research Development Program of China
文摘The driving voltage and current signals of piezoceramic transducer (PZT) were measured directly by designing circuits from ultrasonic generator and using a data acquisition software system. The input impedance and power of PZT were investigated by using root mean square (RMS) calculation. The vibration driven by high frequency was tested by laser Doppler vibrometer (PSV-400-M2). And the thermosonic bonding features were observed by scanning electron microscope (JSM-6360LV). The results show that the input power of bonding is lower than that of no load. The input impedance of bonding is greater than that of no load. Nonlinear phase, plastic flow and expansion period, and strengthening bonding process are shown in the impedance and power curves. The ultrasonic power is in direct proportion to the vibration displacement driven by the power, and greater displacements driven by high power (>5 W) result in welding failure phenomena, such as crack, break, and peeling off in wedge bonding. For thermosonic flip chip bonding, the high power decreases position precision of bonding or results in slippage and rotation phenomena of bumps. To improve reliability and precision of thermosonic bonding, the low ultrasonic power (about 1-5 W) should be chosen.
基金Project(51805368)supported by the National Natural Science Foundation of ChinaProject(2018QNRC001)supported by the Young Elite Scientists Sponsorship Program,China+1 种基金Project(DMETKF2021017)supported by the Fund of State Key Laboratory of Digital Manufacturing Equipment and Technology,Huazhong University of Science and Technology,ChinaProject(HTL-0-21G07)supported by the National key Laboratory of Science and Technology on Heicopter Transmission,China。
文摘A complex geometric modeling method of a helical face gear pair with arc-tooth generated by an arc-profile cutting(APC)disc is proposed,and its tooth contact characteristics are analyzed.Firstly,the spatial coordinate system of an APC face gear pair is established based on meshing theory.Combining the coordinate transformation matrix and the tooth profile of the cutter,the equations of the curve envelope of the APC face gear pair are obtained.Then the surface equations are solved to extract the point clouds data by programming in MATLAB,which contains the work surface and the fillet surface of the APC face gear pair.And the complex geometric model of the APC face gear pair is built by fitting its point clouds.At last,through the analysis of the tooth surface contact,the sensitivity of the APC face gear to the different types of mounting errors is obtained.The results show that the APC face gear pair is the most sensitive to mounting errors in the tooth thickness direction,and it should be strictly controlled in the actual application.
基金Project(50775089)supported by the National Natural Science Foundation of ChinaProject(2007AA04Z190,2009AA043301)supported by the National High Technology Research and Development Program of ChinaProject(2005CB724100)supported by the National Basic Research Program of China
文摘The material distribution routing problem in the manufacturing system is a complex combinatorial optimization problem and its main task is to deliver materials to the working stations with low cost and high efficiency. A multi-objective model was presented for the material distribution routing problem in mixed manufacturing systems, and it was solved by a hybrid multi-objective evolutionary algorithm (HMOEA). The characteristics of the HMOEA are as follows: 1) A route pool is employed to preserve the best routes for the population initiation; 2) A specialized best?worst route crossover (BWRC) mode is designed to perform the crossover operators for selecting the best route from Chromosomes 1 to exchange with the worst one in Chromosomes 2, so that the better genes are inherited to the offspring; 3) A route swap mode is used to perform the mutation for improving the convergence speed and preserving the better gene; 4) Local heuristics search methods are applied in this algorithm. Computational study of a practical case shows that the proposed algorithm can decrease the total travel distance by 51.66%, enhance the average vehicle load rate by 37.85%, cut down 15 routes and reduce a deliver vehicle. The convergence speed of HMOEA is faster than that of famous NSGA-II.
基金Projects(51435009,51575212,61573249,61371200)supported by the National Natural Science Foundation of ChinaProjects(2015T80798,2014M552040,2014M561250,2015M571328)supported by Postdoctoral Science Foundation of ChinaProject(L2015372)supported by Liaoning Province Education Administration,China
文摘A Lagrangian relaxation(LR) approach was presented which is with machine capacity relaxation and operation precedence relaxation for solving a flexible job shop(FJS) scheduling problem from the steelmaking-refining-continuous casting process. Unlike the full optimization of LR problems in traditional LR approaches, the machine capacity relaxation is optimized asymptotically, while the precedence relaxation is optimized approximately due to the NP-hard nature of its LR problem. Because the standard subgradient algorithm(SSA) cannot solve the Lagrangian dual(LD) problem within the partial optimization of LR problem, an effective deflected-conditional approximate subgradient level algorithm(DCASLA) was developed, named as Lagrangian relaxation level approach. The efficiency of the DCASLA is enhanced by a deflected-conditional epsilon-subgradient to weaken the possible zigzagging phenomena. Computational results and comparisons show that the proposed methods improve significantly the efficiency of the LR approach and the DCASLA adopting capacity relaxation strategy performs best among eight methods in terms of solution quality and running time.
