Applying bio-oxidation waste solution(BOS)to chemical-biological two-stage oxidation process can significantly improve the bio-oxidation efficiency of arsenopyrite.This study aims to clarify the enhanced oxidation mec...Applying bio-oxidation waste solution(BOS)to chemical-biological two-stage oxidation process can significantly improve the bio-oxidation efficiency of arsenopyrite.This study aims to clarify the enhanced oxidation mechanism of arsenopyrite by evaluating the effects of physical and chemical changes of arsenopyrite in BOS chemical oxidation stage on mineral dissolution kinetics,as well as microbial growth activity and community structure composition in bio-oxidation stage.The results showed that the chemical oxidation contributed to destroying the physical and chemical structure of arsenopyrite surface and reducing the particle size,and led to the formation of nitrogenous substances on mineral surface.These chemical oxidation behaviors effectively promoted Fe^(3+)cycling in the bio-oxidation system and weakened the inhibitory effect of the sulfur film on ionic diffusion,thereby enhancing the dissolution kinetics of the arsenopyrite.Therefore,the bio-oxidation efficiency of arsenopyrite was significantly increased in the two-stage oxidation process.After 18 d,the two-stage oxidation process achieved total extraction rates of(88.8±2.0)%,(86.7±1.3)%,and(74.7±3.0)%for As,Fe,and S elements,respectively.These values represented a significant increase of(50.8±3.4)%,(47.1±2.7)%,and(46.0±0.7)%,respectively,compared to the one-stage bio-oxidation process.展开更多
The effects of Ti-Mo-V composite addition on the evolution of precipitates in marine 10Ni5CrMoV steel andthe corresponding strength and toughness mechanisms were systematically investigated.Ti-Mo-V composite addition ...The effects of Ti-Mo-V composite addition on the evolution of precipitates in marine 10Ni5CrMoV steel andthe corresponding strength and toughness mechanisms were systematically investigated.Ti-Mo-V composite addition canform the Ti_(x)Mo_(y)V_(z)C carbide with TiC as core and Mo-V as shell in the order of Ti(C)→V→Mo.The yield strength of thespecimens is increased from 815 MPa to 876 MPa due to the nanoscale precipitates enhancing the pinning effect on grainboundaries and dislocations,and the contribution of precipitation and dislocation strengthening is increased.The decrease of ductile-brittle transition temperature from−103 to−116℃is attributed to the decrease in equivalent grainsize and the increase of high-angle grain boundary misorientation,which hinders the initiation and propagation of cracks.When the mass fraction of Ti is 0.05%,the strength and cryogenic toughness can be improved synergistically,which alsoprovides a theoretical basis and experimental reference for exploring the more excellent combination of strength andcryogenic toughness of marine 10Ni5CrMoV steel.展开更多
As a main charging burden of blast furnace(BF)ironmaking process,pellets play an important role in ironmaking process.However,compared with sinters,there are some inevitable disadvantages for traditional acid pellets,...As a main charging burden of blast furnace(BF)ironmaking process,pellets play an important role in ironmaking process.However,compared with sinters,there are some inevitable disadvantages for traditional acid pellets,e.g.,reduction swell,low melting temperature.Therefore,the fluxed-pellets have been applied in BF,especially MgO-fluxed pellets.In the present study,the effects of category and content of MgO bearing additive on the compressive strength(CS),reduction swelling index(RSI),reduction disintegration index(RDI)and melting-dripping properties of the pellets were investigated.Minerals composition,pore distribution and microstructure of MgO-flux pellets were studied by X-ray powder diffraction(XRD),mercury intrusion method and scanning electron microscopy(SEM),respectively.The results show that the light burned magnesite(LBM)is more suitable MgO bearing additive for fluxed-pellets.With increasing LBM content from 0 to 2.0%,the CS decreases from 3066 to 2689 N,RSI decreases from 16.43%to 9.97%and RDI decreases from 19.2%to 12.99%.The most appropriate MgO bearing additive content in the fluxed-pellets is 2.0%according to principal component analysis(PCA).展开更多
It is of great importance to elucidate reduction swelling behaviors and reaction mechanism of oxidized pellet in hydrogen-enriched atmosphere under coke oven gas injection. In this work, the effects of hydrogen concen...It is of great importance to elucidate reduction swelling behaviors and reaction mechanism of oxidized pellet in hydrogen-enriched atmosphere under coke oven gas injection. In this work, the effects of hydrogen concentration in N_2-CO-H_2 atmosphere with unchanged CO content on reduction swelling behaviors of oxidized pellet at 1173 K were studied, to clarify the mechanism of hydrogen-enriched reduction and exclude the influences of CO. Then, the reduction swelling behaviors of oxidized pellet at 1173 K in actual atmosphere under coke oven gas(COG) injection, got from the simulation results of multi-fluid blast furnace model, were investigated. The results show that with the concentration of hydrogen increasing in N_2-CO-H_2 gas from 2% to 18%, the reduction swelling index of pellet decreases from 10.12% to 5.57% while the reduction ratio of pellet increases obviously from 39.85% to 69.58%. In addition, with COG injection rate increasing from 0 to 152.34 m^3/t, the reduction swelling index of pellet decreases slightly from 10.71% to 9.54% while the reduction ratio of pellet is increased from 31.57% to 36.39%. The microstructures of pellet are transformed from the platy structure to the flocculent structure.展开更多
A novel process was proposed for the utilization of potash feldspar by roasting in the presence of sodium carbonate. The effects of roasting temperature, granularity, molar ratio of sodium carbonate to potash feldspar...A novel process was proposed for the utilization of potash feldspar by roasting in the presence of sodium carbonate. The effects of roasting temperature, granularity, molar ratio of sodium carbonate to potash feldspar and roasting time on the silica extraction rate were investigated. Under the optimal roasting conditions, the silica extraction rate was 98%. The optimal conditions, determined using an orthogonal experiment, were found to be roasting temperature of 875 A degrees C, potash feldspar granularity of 74-89 mu m, molar ratio of sodium carbonate to potash feldspar of 1.2:1, and roasting time of 80 min. The kinetics of potash feldspar roasting in the presence of sodium carbonate was described by the shrinking core model and the reaction rate was found to be controlled by the chemical reaction at the particle surface. According to the Arrhenius expression, the activation energy was 164.99 kJ/mol, and the process could be expressed as [1-(1-alpha)(1/3)]=2.66x10(5) exp[-164990/(RT)] t.展开更多
The effect of sinter basicity on softening-melting behaviors of mixed burden made from chromium-bearing vanadium-titanium magnetite(Cr-V-Ti magnetite) was investigated and the function mechanism was simultaneously ana...The effect of sinter basicity on softening-melting behaviors of mixed burden made from chromium-bearing vanadium-titanium magnetite(Cr-V-Ti magnetite) was investigated and the function mechanism was simultaneously analyzed.The results show that with increasing sinter basicity from 1.71 to 2.36,the softening interval tends to increase from 149.3 ℃ to 181.7 ℃while the melting interval tends to decrease from 178.0 ℃ to 136.7 ℃.The location of cohesive zone moves downwards firstly and then ascends slightly,but the cohesive zone becomes thinner.The softening-melting characteristic value becomes small,which indicates that the permeability of burden column is improved.The dripping ratio of mixed burden tends to increase firstly and then decrease,which comes to the highest value of 74.50%when the sinter basicity is 2.13.The content and the recovery of V and Cr in dripping iron are all increased.The generation amount of components with high melting point in slag becomes little with the increase of sinter basicity,which could improve the permeability of mixed burden.Taking softening-melting behaviors of mixed burden and recovery of valuable elements into account,the proper sinter basicity is no less than 2.13 for smelting mixed burden made from Cr-V-Ti magnetite in blast furnace.展开更多
Exhaust hot water(EHW)is widely used for various industrial processes.However,the excess heat carried by EHW is typically ignored and discharged into the environment,resulting in heat loss and heat pollution.An organi...Exhaust hot water(EHW)is widely used for various industrial processes.However,the excess heat carried by EHW is typically ignored and discharged into the environment,resulting in heat loss and heat pollution.An organic Rankine cycle(ORC)is an attractive technology to recycle heat from low-temperature energy carriers.Herein,ORC was used to recycle the heat carried by EHW.To investigate the energy and exergy recovery effects of EHW,a mathematical model was developed and a parametric study was conducted.The energy efficiency and exergy efficiency of the EHW-driven ORC system were modeled with R245fa,R113 and R123 as the working fluids.The results demonstrate that the EHW and evaporation temperatures have significant effects on the energy and exergy efficiencies of the EHW-driven ORC system.Under given EHW conditions,an optimum evaporation temperature exists corresponding to the highest exergy efficiency.To further use the low-temperature EHW,a configuration retrofitted to the ORC by combining with flash evaporation(FE)was conducted.For an EHW at 120℃ and 0.2 MPa,the maximum exergy efficiency of the FE-ORC system is 45.91%at a flash pressure of 0.088 MPa.The FE-ORC performs better in exergy efficiency than the basic FE and basic EHW-driven ORC.展开更多
To design heap biooxidation process,it is necessary to understand its internal rules.The heap biooxidation of gold ore from Anhui province was researched in this study.The results showed that the main microorganisms i...To design heap biooxidation process,it is necessary to understand its internal rules.The heap biooxidation of gold ore from Anhui province was researched in this study.The results showed that the main microorganisms in the heap were A.ferrooxidans,F.acidiphilum and L.ferrodiazotrophum.Under their combined action,gold leaching extent rose from 35.62%to 78.08%in 80 d.Boltzmann model matches the actual oxidation effect better and the model equations were obtained.The model predicted that the oxidation extents of arsenic and sulfur are 58.577%and 42.122%after one year,and the gold leaching extent was 80.40%.The arsenic and sulfur oxidation extents,and gold leaching extent were all linearly correlated.It is more reliable to predict gold leaching extent by sulfur oxidation extent.These results provided good guidance for practical application in the actual production.展开更多
The precipitation performance and kinetics of gibbsite from sodium aluminate solution with different sodium oxalate concentrations as well as the corresponding influence mechanism of oxalate during the seed precipitat...The precipitation performance and kinetics of gibbsite from sodium aluminate solution with different sodium oxalate concentrations as well as the corresponding influence mechanism of oxalate during the seed precipitation process were systematically investigated by physicochemical properties test,using SEM and Raman spectra.As the concentration of sodium oxalate increases,both the precipitation rate and particle size of gibbsite decrease.The presence of sodium oxalate not only increases the viscosity of sodium aluminate solution,but also promotes the transformation of Al(OH)4^? to Al2O(OH)6^2?.The overall reaction rate constant decreases and the apparent activation energy of gibbsite increases with the increasing sodium oxalate concentration,the rate controlling step of which is chemical reaction.The needle-like sodium oxalate precipitates on the gibbsite crystals and covers the active Al(OH)3 seed sites,which leads to the lower precipitation rate and the finer particle size of gibbsite during the seed precipitation process.展开更多
The orthogonal test was used to optimize the reaction conditions of roasting zinc oxide ore with NaOH aiming to comprehensively utilize zinc oxide ore.The optimized reaction conditions were molar ratio of NaOH to zinc...The orthogonal test was used to optimize the reaction conditions of roasting zinc oxide ore with NaOH aiming to comprehensively utilize zinc oxide ore.The optimized reaction conditions were molar ratio of NaOH to zinc oxide ore 6:1,roasting temperature 450°C,holding time 150 min.The molar ratio of NaOH to zinc oxide ore was the most predominant factor affecting the extraction ratios of zinc oxide and silica.The mineral phase transformations were investigated by testing the phases of specimens obtained at different temperatures.The process was that silica reacted with molten NaOH to form Na_2SiO_3 at first,then transformed into Na_4SiO_4 with temperature rising.ZnCO_3 and its decomposing product ZnO reacted with NaOH to form Na_2ZnO_2.Na_2ZnSiO_4was also obtained.The reaction rate was investigated using unreacted shrinking core model.Two models used were chemical reaction at the particle surface and diffusion through the product layer.The results indicated that the reaction rate was combine-controlled by two models.The activation energy and frequency factor were obtained as 24.12 k J/mol and 0.0682,respectively.展开更多
To improve the dust removal performance of the wet electrostatic precipitator(WESP), a flow field optimization scheme was proposed via CFD simulation in different scales. The simplified models of perforated and collec...To improve the dust removal performance of the wet electrostatic precipitator(WESP), a flow field optimization scheme was proposed via CFD simulation in different scales. The simplified models of perforated and collection plates were determined firstly. Then the model parameters for the resistance of perforated and collection plates, obtained by small-scale flow simulation, were validated by medium-scale experiments. Through the comparison of the resistance and velocity distribution between simulation results and experimental data, the simplified model is proved to present the resistance characteristics of perforated and collection plates accurately. Numerical results show that after optimization, both the flow rate and the pressure drop in the upper room of electric field regions are basically equivalent to those of the lower room, and the velocity distribution in flue inlet of WESP becomes more uniform. Through the application in practice, the effectiveness and reliability of the optimization scheme are proved, which can provide valuable reference for further optimization of WESP.展开更多
Using fixed-bed reaction method and changing the gas composition and dust content,the influence of blast furnace top gas composition and dust on HCl removal with low temperature Ca-based antichlor was studied.It was f...Using fixed-bed reaction method and changing the gas composition and dust content,the influence of blast furnace top gas composition and dust on HCl removal with low temperature Ca-based antichlor was studied.It was found that,when the content of CO2 in blast furnace top gas increased,the dechlorination efficiency was getting worse obviously;when the contents of CO and N2 increased,the dechlorination efficiency was getting better to a certain extent;when the content of H2 changed,the dechlorination efficiency got no significant change;as the content of dust increased,the dechlorination efficiency got better obviously when the content was less than 15 g/m3,but it would be got worse quickly when the content was more than 20 g/m3,and the best content was 15–20 g/m3;the suitable site of the process of dechlorination was after gravity dust collector and before bag dust collector.展开更多
Magnetic separation of iron in rare-earth tailings was achieved by magnetizing roast process with coal as reductant. Effects of the temperature, carbon to oxygen ratio, and cooling type on magnetic susceptibility and ...Magnetic separation of iron in rare-earth tailings was achieved by magnetizing roast process with coal as reductant. Effects of the temperature, carbon to oxygen ratio, and cooling type on magnetic susceptibility and composition of rare-earth tailings were investigated. The results show that roast conditions with the temperature of 650℃, carbon to oxygen ratio of 3.85, and holding time of 2.5 h are in favor of reduction of Fe_2O_3 to Fe_3O_4 when the roasted rare-earth tailings is cooled along with furnace. Under these roast conditions, magnetic susceptibility of rare-earth tailings is 2.36 that is very close to theoretical value（2.33）. However, magnetic separation results of iron in rare-earth tailings cooled along with furnace are not satisfactory. Through comparing magnetic separation results of iron in rare-earth tailings cooled by different ways, it is found that water cooling is more favored of magnetic separation of iron in the roasted rare-earth tailings than furnace cooling and air cooling. Grade and recovery of iron in concentrate from rare-earth tailings cooled by water are 45.00%-49.00% and 65.00%-77.50%, respectively.展开更多
The effects of basicity and temperature on the reduction process of Hongge high-chromium vanadium-titanium magnetite(HCVTM)sinter were investigated in this work.The main characterization methods of X-ray fluorescence(...The effects of basicity and temperature on the reduction process of Hongge high-chromium vanadium-titanium magnetite(HCVTM)sinter were investigated in this work.The main characterization methods of X-ray fluorescence(XRF),X-ray diffraction(XRD),scanning electron microscope(SEM),and metallographic microscope were employed in this study.In this work,the reduction of HCVTM sinter with different temperature and basicity were experimented.The Fe,FeO,and TiO in reductive samples increase with increasing basicity and temperatures.The increase of basicity and temperature is favorable to the reduction of HCVTM sinter.The Fe phase has out-migration tendency to the surface of sinter while the perovskite and silicate phases have in-migration tendency to the inside of sinter.The reduction degradation index(RDI)decreases while the reduction index(RI)increases with increasing basicity.The RI increases from 67.14%to 82.09%with increasing temperature from 1073 K to 1373 K.展开更多
The dissolution property of high-ferrite gibbsitic bauxite and the effect of ferrite content on the dissolution kinetics of gibbsitic bauxites in sodium hydroxide solution under atmospheric pressure from 50 to 90 ...The dissolution property of high-ferrite gibbsitic bauxite and the effect of ferrite content on the dissolution kinetics of gibbsitic bauxites in sodium hydroxide solution under atmospheric pressure from 50 to 90 °C were systematically investigated.The dissolution property of high-ferrite gibbsitic bauxite is increased by increasing the dissolution temperature and the Na OH concentration or decreasing the particle size of bauxite,which is easy to dissolve under atmospheric pressure.The kinetic equations of gibbsitic bauxites with different ferrite contents during the dissolution process at different temperatures for different times were established,and the corresponding activation energies were calculated.The ferrite in the gibbsitic bauxite reduces the dissolution speed and increases the activation energy of dissolution,the diffusion process of which is the rate-controlling step.展开更多
The crystal structure,formation kinetics and micro-morphology of CaO·SiO2 during high-temperature sintering process were studied in low-calcium system by XRD,FT-IR,Raman and SEM-EDS methods.When the molar ratio o...The crystal structure,formation kinetics and micro-morphology of CaO·SiO2 during high-temperature sintering process were studied in low-calcium system by XRD,FT-IR,Raman and SEM-EDS methods.When the molar ratio of CaCO3 to SiO2 is 1.0,β-2CaO·SiO2 forms firstly during the heating process,and then CaO·SiO2 is generated by the transformation reaction of pre-formed 2CaO·SiO2 with SiO2.3CaO·SiO2 and 3CaO·2SiO2 do not form either in the heating or sintering process.Rising the sintering temperature and prolonging the holding time promote the phase transition of 2CaO·SiO2 to CaO·SiO2,resulting in the sintered products a small blue shift and broadening in Raman spectra.The content of CS can reach 97.4%when sintered at 1400℃ for 1 h.The formation kinetics of CaO·SiO2 follows the second-order chemical reaction model,and the corresponding apparent activation energy and pre-exponential factor are 505.82 kJ/mol and 2.16×10^14 s^−1 respectively.展开更多
The phase transition,morphology,stability and pulverization performance of dicalcium silicate(C_(2)S)with different Na_(2)O additions during the high-temperature sintering process were studied using XRD,SEM-EDS,FT-IR,...The phase transition,morphology,stability and pulverization performance of dicalcium silicate(C_(2)S)with different Na_(2)O additions during the high-temperature sintering process were studied using XRD,SEM-EDS,FT-IR,and Raman spectra methods.When the CaO to SiO_(2) molar ratio is 2.0 and the Na_(2)O to SiO_(2) molar ratio is below 0.20,the crystalline calcium silicate compounds includeγ-C_(2)S andβ-C_(2)S.As the Na_(2)O addition increases,the proportion,crystallinity and grain size ofβ-C_(2)S in the sintered products increase,those parameters ofγ-C_(2)S decrease,and the content of amorphous phase increases.Na_(2)O mainly forms solid solutions inβ-C_(2)S and inhibits the transition ofβ-C_(2)S toγ-C_(2)S,resulting in the sintered products unpulverized.The stability of sintered products in alkali solution decreases significantly with the increasing Na_(2)O additions,and theβ-C_(2)S solid solution with Na_(2)O is less stable thanγ-C_(2)S.The mechanism that Na_(2)O affects the transition of C_(2)S as well as its stability was also discussed,which can give actual guidance for the treatment of low-grade alumina-containing resources by the sintering process.展开更多
The separation of Al from the silicon-rich diasporic bauxite is of great significance in alumina production.Herein,we proposed a low-temperature ammonium sulfate roasting-water leaching process to extract aluminum fro...The separation of Al from the silicon-rich diasporic bauxite is of great significance in alumina production.Herein,we proposed a low-temperature ammonium sulfate roasting-water leaching process to extract aluminum from silicon-rich diasporic bauxite.Parameters including roasting temperature,dosage of ammonium sulfate,roasting time,and particle size of ore were investigated.Under the condition of roasting temperature of 400℃,roasting time of 5 h,ammonium sulfate dosage of 2.5 times of the theoretical value and ore particle size of 80−96μm,more than 98%leaching rate of aluminum was obtained.The phase transformation and mechanism during the roasting process were revealed by using X-ray diffraction,thermogravimetric analysis,differential thermal analysis,and scanning electron microscope methods.The diaspore and kaolinite phases in the silicon-rich diasporic bauxite could react with ammonium sulfate to form corresponding sulfates(NH_(4))_(3)Al(SO_(4))_(3) Al(SO_(4))_(2) and Al_(2)(SO_(4))_(3).The proposed technology could provide an effective method for the direct and separation of aluminum from silicon-rich diasporic bauxite.展开更多
The simulation of blast furnace slag was prepared by pure chemical reagents.Test methods like DSC,XRD and SEM were used to study the effect of Al2O3 and MgO content on crystallization of blast furnace slag during fibe...The simulation of blast furnace slag was prepared by pure chemical reagents.Test methods like DSC,XRD and SEM were used to study the effect of Al2O3 and MgO content on crystallization of blast furnace slag during fiber formation.The results show that as Al2O3 and MgO contents in the sample changed,blast furnace slag was crystallized at the average temperature below 1232 K.When the ratio of Mg/Al in the samples is 0.6 calculated by Kissinger equation,crystallization activation energy is at the maximum value and the system is in the most stable condition.The sample crystallization phases are mainly calcium akermanite(2CaO?MgO?2SiO2)and gehlenite(2CaO?Al2O3?SiO2).Secondary crystallization phases are anorthite(CaAl2Si2O8),wollastonite minerals(WOLLA)and pyroxene minerals(cPyrA).Meanwhile,the principal crystallization phases of the samples are different types and have different contents,and the microstructures of the sample sections are different due to the difference between MgO/Al2O3 ratio.展开更多
Microorganisms,one of the key factors affecting the bioleaching process,change the components of extracellular polymeric substance(EPS)and community structure to survive in leaching environments.In this work,Fourier t...Microorganisms,one of the key factors affecting the bioleaching process,change the components of extracellular polymeric substance(EPS)and community structure to survive in leaching environments.In this work,Fourier transform infrared(FTIR),X-ray powder diffraction(XRD)and 16S rDNA high-throughput sequence analyses were used to reveal the microbial changes in planktonic and sessile phases during bioleaching.The results showed the occupation of sessile cells decreased from 66.2%to(10±3)%.After bioleaching,the planktonic and sessile cells have similar EPS,but they are different from the original cells.Pyrite dissolution mainly occurs at the early and late stages with the decreasing of particle diameter,by 50%and 40%,respectively.The 16S rDNA gene based sequence analysis results in total of 1117420 Reads across the six samples,presented among 7 phyla,9 classes,17 orders,23 families and 31 genera.Genera Leptospirillum and Sulfobacillus are the main bacteria at the early and middle stages,and Leptospirillum is the main genus at the end of bioleaching.Aquabacterium and Acidovorax are special genera in sessile cells and Weissella is special in planktonic ones.展开更多
基金Project(52274348)supported by the National Natural Science Foundation of ChinaProject(2022JH1/10400024)supported by the Major Projects for the“Revealed Top”Science and Technology of Liaoning Province,China。
文摘Applying bio-oxidation waste solution(BOS)to chemical-biological two-stage oxidation process can significantly improve the bio-oxidation efficiency of arsenopyrite.This study aims to clarify the enhanced oxidation mechanism of arsenopyrite by evaluating the effects of physical and chemical changes of arsenopyrite in BOS chemical oxidation stage on mineral dissolution kinetics,as well as microbial growth activity and community structure composition in bio-oxidation stage.The results showed that the chemical oxidation contributed to destroying the physical and chemical structure of arsenopyrite surface and reducing the particle size,and led to the formation of nitrogenous substances on mineral surface.These chemical oxidation behaviors effectively promoted Fe^(3+)cycling in the bio-oxidation system and weakened the inhibitory effect of the sulfur film on ionic diffusion,thereby enhancing the dissolution kinetics of the arsenopyrite.Therefore,the bio-oxidation efficiency of arsenopyrite was significantly increased in the two-stage oxidation process.After 18 d,the two-stage oxidation process achieved total extraction rates of(88.8±2.0)%,(86.7±1.3)%,and(74.7±3.0)%for As,Fe,and S elements,respectively.These values represented a significant increase of(50.8±3.4)%,(47.1±2.7)%,and(46.0±0.7)%,respectively,compared to the one-stage bio-oxidation process.
基金Project(2023YFE0200300)supported by the National Key K&D Program of ChinaProject(52174303,51874084)supported by the National Natural Science Foundation of ChinaProject(B21001)supported by the Introducing Talents of Discipline to Universities,China。
文摘The effects of Ti-Mo-V composite addition on the evolution of precipitates in marine 10Ni5CrMoV steel andthe corresponding strength and toughness mechanisms were systematically investigated.Ti-Mo-V composite addition canform the Ti_(x)Mo_(y)V_(z)C carbide with TiC as core and Mo-V as shell in the order of Ti(C)→V→Mo.The yield strength of thespecimens is increased from 815 MPa to 876 MPa due to the nanoscale precipitates enhancing the pinning effect on grainboundaries and dislocations,and the contribution of precipitation and dislocation strengthening is increased.The decrease of ductile-brittle transition temperature from−103 to−116℃is attributed to the decrease in equivalent grainsize and the increase of high-angle grain boundary misorientation,which hinders the initiation and propagation of cracks.When the mass fraction of Ti is 0.05%,the strength and cryogenic toughness can be improved synergistically,which alsoprovides a theoretical basis and experimental reference for exploring the more excellent combination of strength andcryogenic toughness of marine 10Ni5CrMoV steel.
基金Projects(51874080,51604069)supported by the National Natural Science Foundation of ChinaProject(N162504004)supported by the Fundamental Research Funds for the Central Universities,China
文摘As a main charging burden of blast furnace(BF)ironmaking process,pellets play an important role in ironmaking process.However,compared with sinters,there are some inevitable disadvantages for traditional acid pellets,e.g.,reduction swell,low melting temperature.Therefore,the fluxed-pellets have been applied in BF,especially MgO-fluxed pellets.In the present study,the effects of category and content of MgO bearing additive on the compressive strength(CS),reduction swelling index(RSI),reduction disintegration index(RDI)and melting-dripping properties of the pellets were investigated.Minerals composition,pore distribution and microstructure of MgO-flux pellets were studied by X-ray powder diffraction(XRD),mercury intrusion method and scanning electron microscopy(SEM),respectively.The results show that the light burned magnesite(LBM)is more suitable MgO bearing additive for fluxed-pellets.With increasing LBM content from 0 to 2.0%,the CS decreases from 3066 to 2689 N,RSI decreases from 16.43%to 9.97%and RDI decreases from 19.2%to 12.99%.The most appropriate MgO bearing additive content in the fluxed-pellets is 2.0%according to principal component analysis(PCA).
基金Project(51404005)supported by the National Natural Science Foundation of China
文摘It is of great importance to elucidate reduction swelling behaviors and reaction mechanism of oxidized pellet in hydrogen-enriched atmosphere under coke oven gas injection. In this work, the effects of hydrogen concentration in N_2-CO-H_2 atmosphere with unchanged CO content on reduction swelling behaviors of oxidized pellet at 1173 K were studied, to clarify the mechanism of hydrogen-enriched reduction and exclude the influences of CO. Then, the reduction swelling behaviors of oxidized pellet at 1173 K in actual atmosphere under coke oven gas(COG) injection, got from the simulation results of multi-fluid blast furnace model, were investigated. The results show that with the concentration of hydrogen increasing in N_2-CO-H_2 gas from 2% to 18%, the reduction swelling index of pellet decreases from 10.12% to 5.57% while the reduction ratio of pellet increases obviously from 39.85% to 69.58%. In addition, with COG injection rate increasing from 0 to 152.34 m^3/t, the reduction swelling index of pellet decreases slightly from 10.71% to 9.54% while the reduction ratio of pellet is increased from 31.57% to 36.39%. The microstructures of pellet are transformed from the platy structure to the flocculent structure.
基金Project(51204054)supported by the National Natural Science Foundation of ChinaProject(2007CB613603)supported by the National Basic Research Program of ChinaProject(N140204011)supported by the Ministry of Education Basic Scientific Research Business Expenses,China
文摘A novel process was proposed for the utilization of potash feldspar by roasting in the presence of sodium carbonate. The effects of roasting temperature, granularity, molar ratio of sodium carbonate to potash feldspar and roasting time on the silica extraction rate were investigated. Under the optimal roasting conditions, the silica extraction rate was 98%. The optimal conditions, determined using an orthogonal experiment, were found to be roasting temperature of 875 A degrees C, potash feldspar granularity of 74-89 mu m, molar ratio of sodium carbonate to potash feldspar of 1.2:1, and roasting time of 80 min. The kinetics of potash feldspar roasting in the presence of sodium carbonate was described by the shrinking core model and the reaction rate was found to be controlled by the chemical reaction at the particle surface. According to the Arrhenius expression, the activation energy was 164.99 kJ/mol, and the process could be expressed as [1-(1-alpha)(1/3)]=2.66x10(5) exp[-164990/(RT)] t.
基金Project(51574067)supported by the National Natural Science Fundation of ChinaProjects(2012AA062302,2012AA062304)supported by the National High Technology Research and Development Program of ChinaProject(N110202001)supported by the Fundamental Research Funds for the Central Universities of China
文摘The effect of sinter basicity on softening-melting behaviors of mixed burden made from chromium-bearing vanadium-titanium magnetite(Cr-V-Ti magnetite) was investigated and the function mechanism was simultaneously analyzed.The results show that with increasing sinter basicity from 1.71 to 2.36,the softening interval tends to increase from 149.3 ℃ to 181.7 ℃while the melting interval tends to decrease from 178.0 ℃ to 136.7 ℃.The location of cohesive zone moves downwards firstly and then ascends slightly,but the cohesive zone becomes thinner.The softening-melting characteristic value becomes small,which indicates that the permeability of burden column is improved.The dripping ratio of mixed burden tends to increase firstly and then decrease,which comes to the highest value of 74.50%when the sinter basicity is 2.13.The content and the recovery of V and Cr in dripping iron are all increased.The generation amount of components with high melting point in slag becomes little with the increase of sinter basicity,which could improve the permeability of mixed burden.Taking softening-melting behaviors of mixed burden and recovery of valuable elements into account,the proper sinter basicity is no less than 2.13 for smelting mixed burden made from Cr-V-Ti magnetite in blast furnace.
基金Projects(51704069,51734004,71403175)supported by the National Natural Science Foundation of ChinaProject(N162504011)supported by the Fundamental Research Funds for the Central Universities,China
文摘Exhaust hot water(EHW)is widely used for various industrial processes.However,the excess heat carried by EHW is typically ignored and discharged into the environment,resulting in heat loss and heat pollution.An organic Rankine cycle(ORC)is an attractive technology to recycle heat from low-temperature energy carriers.Herein,ORC was used to recycle the heat carried by EHW.To investigate the energy and exergy recovery effects of EHW,a mathematical model was developed and a parametric study was conducted.The energy efficiency and exergy efficiency of the EHW-driven ORC system were modeled with R245fa,R113 and R123 as the working fluids.The results demonstrate that the EHW and evaporation temperatures have significant effects on the energy and exergy efficiencies of the EHW-driven ORC system.Under given EHW conditions,an optimum evaporation temperature exists corresponding to the highest exergy efficiency.To further use the low-temperature EHW,a configuration retrofitted to the ORC by combining with flash evaporation(FE)was conducted.For an EHW at 120℃ and 0.2 MPa,the maximum exergy efficiency of the FE-ORC system is 45.91%at a flash pressure of 0.088 MPa.The FE-ORC performs better in exergy efficiency than the basic FE and basic EHW-driven ORC.
基金Project(U1608254)supported by the Special Fund for the National Natural Science Foundation of ChinaProjects(ZJKY2017(B)KFJJ01,ZJKY2017(B)KFJJ02)supported by the Zijin Mining Group Co.,Ltd,China。
文摘To design heap biooxidation process,it is necessary to understand its internal rules.The heap biooxidation of gold ore from Anhui province was researched in this study.The results showed that the main microorganisms in the heap were A.ferrooxidans,F.acidiphilum and L.ferrodiazotrophum.Under their combined action,gold leaching extent rose from 35.62%to 78.08%in 80 d.Boltzmann model matches the actual oxidation effect better and the model equations were obtained.The model predicted that the oxidation extents of arsenic and sulfur are 58.577%and 42.122%after one year,and the gold leaching extent was 80.40%.The arsenic and sulfur oxidation extents,and gold leaching extent were all linearly correlated.It is more reliable to predict gold leaching extent by sulfur oxidation extent.These results provided good guidance for practical application in the actual production.
基金Projects(51774079,51674075)supported by the National Natural Science Foundation of ChinaProject(N182508026)supported by the Fundamental Research Funds for the Central Universities,China。
文摘The precipitation performance and kinetics of gibbsite from sodium aluminate solution with different sodium oxalate concentrations as well as the corresponding influence mechanism of oxalate during the seed precipitation process were systematically investigated by physicochemical properties test,using SEM and Raman spectra.As the concentration of sodium oxalate increases,both the precipitation rate and particle size of gibbsite decrease.The presence of sodium oxalate not only increases the viscosity of sodium aluminate solution,but also promotes the transformation of Al(OH)4^? to Al2O(OH)6^2?.The overall reaction rate constant decreases and the apparent activation energy of gibbsite increases with the increasing sodium oxalate concentration,the rate controlling step of which is chemical reaction.The needle-like sodium oxalate precipitates on the gibbsite crystals and covers the active Al(OH)3 seed sites,which leads to the lower precipitation rate and the finer particle size of gibbsite during the seed precipitation process.
基金Projects(51774070,51204054)supported by the National Natural Science Foundation of ChinaProject(N150204009)supported by the Ministry of Education Basic Scientific Research Business Expenses,ChinaProject(2007CB613603)supported by the National Basic Research Program of China
文摘The orthogonal test was used to optimize the reaction conditions of roasting zinc oxide ore with NaOH aiming to comprehensively utilize zinc oxide ore.The optimized reaction conditions were molar ratio of NaOH to zinc oxide ore 6:1,roasting temperature 450°C,holding time 150 min.The molar ratio of NaOH to zinc oxide ore was the most predominant factor affecting the extraction ratios of zinc oxide and silica.The mineral phase transformations were investigated by testing the phases of specimens obtained at different temperatures.The process was that silica reacted with molten NaOH to form Na_2SiO_3 at first,then transformed into Na_4SiO_4 with temperature rising.ZnCO_3 and its decomposing product ZnO reacted with NaOH to form Na_2ZnO_2.Na_2ZnSiO_4was also obtained.The reaction rate was investigated using unreacted shrinking core model.Two models used were chemical reaction at the particle surface and diffusion through the product layer.The results indicated that the reaction rate was combine-controlled by two models.The activation energy and frequency factor were obtained as 24.12 k J/mol and 0.0682,respectively.
文摘To improve the dust removal performance of the wet electrostatic precipitator(WESP), a flow field optimization scheme was proposed via CFD simulation in different scales. The simplified models of perforated and collection plates were determined firstly. Then the model parameters for the resistance of perforated and collection plates, obtained by small-scale flow simulation, were validated by medium-scale experiments. Through the comparison of the resistance and velocity distribution between simulation results and experimental data, the simplified model is proved to present the resistance characteristics of perforated and collection plates accurately. Numerical results show that after optimization, both the flow rate and the pressure drop in the upper room of electric field regions are basically equivalent to those of the lower room, and the velocity distribution in flue inlet of WESP becomes more uniform. Through the application in practice, the effectiveness and reliability of the optimization scheme are proved, which can provide valuable reference for further optimization of WESP.
基金Project(51274080)supported by the National Natural Science Foundation of ChinaProject(E2013209051)supported by the Hebei Science Foundation and the Steel and Iron Joint Research Foundation Project,China+1 种基金Project(U1502273)supported by the Joint Funds of the Natural Science Foundation of China and Yunnan Provincial GovernmentProjects(N150202001,N150203003)supported by the Fundamental Research Funds for the Central Universities,China
文摘Using fixed-bed reaction method and changing the gas composition and dust content,the influence of blast furnace top gas composition and dust on HCl removal with low temperature Ca-based antichlor was studied.It was found that,when the content of CO2 in blast furnace top gas increased,the dechlorination efficiency was getting worse obviously;when the contents of CO and N2 increased,the dechlorination efficiency was getting better to a certain extent;when the content of H2 changed,the dechlorination efficiency got no significant change;as the content of dust increased,the dechlorination efficiency got better obviously when the content was less than 15 g/m3,but it would be got worse quickly when the content was more than 20 g/m3,and the best content was 15–20 g/m3;the suitable site of the process of dechlorination was after gravity dust collector and before bag dust collector.
基金Project(2012CBA01205)supported by National Basic Research Program of ChinaProjects(50934004,51274061)supported by the National Natural Science Foundation of ChinaProject(N110502002)supported by the Fundamental Research Funds for the Central Universities,China
文摘Magnetic separation of iron in rare-earth tailings was achieved by magnetizing roast process with coal as reductant. Effects of the temperature, carbon to oxygen ratio, and cooling type on magnetic susceptibility and composition of rare-earth tailings were investigated. The results show that roast conditions with the temperature of 650℃, carbon to oxygen ratio of 3.85, and holding time of 2.5 h are in favor of reduction of Fe_2O_3 to Fe_3O_4 when the roasted rare-earth tailings is cooled along with furnace. Under these roast conditions, magnetic susceptibility of rare-earth tailings is 2.36 that is very close to theoretical value（2.33）. However, magnetic separation results of iron in rare-earth tailings cooled along with furnace are not satisfactory. Through comparing magnetic separation results of iron in rare-earth tailings cooled by different ways, it is found that water cooling is more favored of magnetic separation of iron in the roasted rare-earth tailings than furnace cooling and air cooling. Grade and recovery of iron in concentrate from rare-earth tailings cooled by water are 45.00%-49.00% and 65.00%-77.50%, respectively.
基金Project(2013CB632603)supported by the National Basic Research Program of ChinaProject(2015BAB19B02)supported by the National Key Technology R&D Program of ChinaProjects(51674084,51174051,51574082)supported by National Natural Science Foundation of China
文摘The effects of basicity and temperature on the reduction process of Hongge high-chromium vanadium-titanium magnetite(HCVTM)sinter were investigated in this work.The main characterization methods of X-ray fluorescence(XRF),X-ray diffraction(XRD),scanning electron microscope(SEM),and metallographic microscope were employed in this study.In this work,the reduction of HCVTM sinter with different temperature and basicity were experimented.The Fe,FeO,and TiO in reductive samples increase with increasing basicity and temperatures.The increase of basicity and temperature is favorable to the reduction of HCVTM sinter.The Fe phase has out-migration tendency to the surface of sinter while the perovskite and silicate phases have in-migration tendency to the inside of sinter.The reduction degradation index(RDI)decreases while the reduction index(RI)increases with increasing basicity.The RI increases from 67.14%to 82.09%with increasing temperature from 1073 K to 1373 K.
基金Projects(51104041,51174054,51374065)supported by the National Natural Science Foundation of ChinaProject(N130402010)supported by the Fundamental Research Funds for the Central Universities of China
文摘The dissolution property of high-ferrite gibbsitic bauxite and the effect of ferrite content on the dissolution kinetics of gibbsitic bauxites in sodium hydroxide solution under atmospheric pressure from 50 to 90 °C were systematically investigated.The dissolution property of high-ferrite gibbsitic bauxite is increased by increasing the dissolution temperature and the Na OH concentration or decreasing the particle size of bauxite,which is easy to dissolve under atmospheric pressure.The kinetic equations of gibbsitic bauxites with different ferrite contents during the dissolution process at different temperatures for different times were established,and the corresponding activation energies were calculated.The ferrite in the gibbsitic bauxite reduces the dissolution speed and increases the activation energy of dissolution,the diffusion process of which is the rate-controlling step.
基金Projects(51674075,51774079)supported by the National Natural Science Foundation of ChinaProject(2018YFC1901903)supported by the National Key R&D Program of ChinaProject(N182508026)supported by the Fundamental Research Funds for the Central Universities of China。
文摘The crystal structure,formation kinetics and micro-morphology of CaO·SiO2 during high-temperature sintering process were studied in low-calcium system by XRD,FT-IR,Raman and SEM-EDS methods.When the molar ratio of CaCO3 to SiO2 is 1.0,β-2CaO·SiO2 forms firstly during the heating process,and then CaO·SiO2 is generated by the transformation reaction of pre-formed 2CaO·SiO2 with SiO2.3CaO·SiO2 and 3CaO·2SiO2 do not form either in the heating or sintering process.Rising the sintering temperature and prolonging the holding time promote the phase transition of 2CaO·SiO2 to CaO·SiO2,resulting in the sintered products a small blue shift and broadening in Raman spectra.The content of CS can reach 97.4%when sintered at 1400℃ for 1 h.The formation kinetics of CaO·SiO2 follows the second-order chemical reaction model,and the corresponding apparent activation energy and pre-exponential factor are 505.82 kJ/mol and 2.16×10^14 s^−1 respectively.
基金Project(2018YFC1901903)supported by the National Key R&D Program of ChinaProjects(22078055,52074083,51674075)supported by the National Natural Science Foundation of China。
文摘The phase transition,morphology,stability and pulverization performance of dicalcium silicate(C_(2)S)with different Na_(2)O additions during the high-temperature sintering process were studied using XRD,SEM-EDS,FT-IR,and Raman spectra methods.When the CaO to SiO_(2) molar ratio is 2.0 and the Na_(2)O to SiO_(2) molar ratio is below 0.20,the crystalline calcium silicate compounds includeγ-C_(2)S andβ-C_(2)S.As the Na_(2)O addition increases,the proportion,crystallinity and grain size ofβ-C_(2)S in the sintered products increase,those parameters ofγ-C_(2)S decrease,and the content of amorphous phase increases.Na_(2)O mainly forms solid solutions inβ-C_(2)S and inhibits the transition ofβ-C_(2)S toγ-C_(2)S,resulting in the sintered products unpulverized.The stability of sintered products in alkali solution decreases significantly with the increasing Na_(2)O additions,and theβ-C_(2)S solid solution with Na_(2)O is less stable thanγ-C_(2)S.The mechanism that Na_(2)O affects the transition of C_(2)S as well as its stability was also discussed,which can give actual guidance for the treatment of low-grade alumina-containing resources by the sintering process.
基金Projects(N 182304020,N 172304045)supported by the Fundamental Research Funds for the Central Universities,ChinaProject(E 2017501073)supported by the Hebei Province Natural Science Fund,ChinaProject(2019 CDXYCL 0031)supported by the New Materials and New Metallurgical Technology Frontier Scientific and Technological Innovation,China。
文摘The separation of Al from the silicon-rich diasporic bauxite is of great significance in alumina production.Herein,we proposed a low-temperature ammonium sulfate roasting-water leaching process to extract aluminum from silicon-rich diasporic bauxite.Parameters including roasting temperature,dosage of ammonium sulfate,roasting time,and particle size of ore were investigated.Under the condition of roasting temperature of 400℃,roasting time of 5 h,ammonium sulfate dosage of 2.5 times of the theoretical value and ore particle size of 80−96μm,more than 98%leaching rate of aluminum was obtained.The phase transformation and mechanism during the roasting process were revealed by using X-ray diffraction,thermogravimetric analysis,differential thermal analysis,and scanning electron microscope methods.The diaspore and kaolinite phases in the silicon-rich diasporic bauxite could react with ammonium sulfate to form corresponding sulfates(NH_(4))_(3)Al(SO_(4))_(3) Al(SO_(4))_(2) and Al_(2)(SO_(4))_(3).The proposed technology could provide an effective method for the direct and separation of aluminum from silicon-rich diasporic bauxite.
基金Project(51474090)supported by the National Natural Science Foundation of China
文摘The simulation of blast furnace slag was prepared by pure chemical reagents.Test methods like DSC,XRD and SEM were used to study the effect of Al2O3 and MgO content on crystallization of blast furnace slag during fiber formation.The results show that as Al2O3 and MgO contents in the sample changed,blast furnace slag was crystallized at the average temperature below 1232 K.When the ratio of Mg/Al in the samples is 0.6 calculated by Kissinger equation,crystallization activation energy is at the maximum value and the system is in the most stable condition.The sample crystallization phases are mainly calcium akermanite(2CaO?MgO?2SiO2)and gehlenite(2CaO?Al2O3?SiO2).Secondary crystallization phases are anorthite(CaAl2Si2O8),wollastonite minerals(WOLLA)and pyroxene minerals(cPyrA).Meanwhile,the principal crystallization phases of the samples are different types and have different contents,and the microstructures of the sample sections are different due to the difference between MgO/Al2O3 ratio.
基金Project(U1608254)supported by the Special Fund for the National Natural Science Foundation of ChinaProjects(ZJKY2017(B)KFJJ01,ZJKY2017(B)KFJJ02)supported by the Zijin Mining Group Co.,Ltd.,China。
文摘Microorganisms,one of the key factors affecting the bioleaching process,change the components of extracellular polymeric substance(EPS)and community structure to survive in leaching environments.In this work,Fourier transform infrared(FTIR),X-ray powder diffraction(XRD)and 16S rDNA high-throughput sequence analyses were used to reveal the microbial changes in planktonic and sessile phases during bioleaching.The results showed the occupation of sessile cells decreased from 66.2%to(10±3)%.After bioleaching,the planktonic and sessile cells have similar EPS,but they are different from the original cells.Pyrite dissolution mainly occurs at the early and late stages with the decreasing of particle diameter,by 50%and 40%,respectively.The 16S rDNA gene based sequence analysis results in total of 1117420 Reads across the six samples,presented among 7 phyla,9 classes,17 orders,23 families and 31 genera.Genera Leptospirillum and Sulfobacillus are the main bacteria at the early and middle stages,and Leptospirillum is the main genus at the end of bioleaching.Aquabacterium and Acidovorax are special genera in sessile cells and Weissella is special in planktonic ones.
