The aramid fiber-reinforced composites(AFRC)can increase the durability of corresponding applications such as aerospace,automobile and other large structural parts,due to the improvement in hardness,heat build-up,wear...The aramid fiber-reinforced composites(AFRC)can increase the durability of corresponding applications such as aerospace,automobile and other large structural parts,due to the improvement in hardness,heat build-up,wear properties and green environmental protection.However,because of its complex multiphase structure and unique heterogeneity and anisotropy,the poor compression fatigue resistance and the incident surface fibrillation are inevitable.To improve the assembly precision of AFRC,mechanical processing is necessary to meet the dimensional accuracy.This paper focuses on the influence of contour milling parameters on delamination defects during milling of AFRC laminates.A series of milling experiments are conducted and two different kinds of delamination defects including tearing delamination and uncut-off delamination are investigated.A computing method and model based on brittle fracture for the two different types of delamination are established.The results can be used for explaining the mechanism and regularity of delamination defects.The control strategy of delamination defects and evaluation method of finished surface integrity are further discussed.The results are meaningful to optimize cutting parameters,and provide a clear understanding of surface defects control.展开更多
The application of cutting fluid is significantly increased in the machining sector to improve productivity.However,the inherent characteristics of cutting fluids on ecology,environment,and society shift the interest ...The application of cutting fluid is significantly increased in the machining sector to improve productivity.However,the inherent characteristics of cutting fluids on ecology,environment,and society shift the interest of researchers to work on environmentally friendly cooling conditions such as cryogenic cooling.Here,the effect of cutting speed and feed rate on the machining performance of the AISI‑L6 tool steel is investigated under cryogenic cooling conditions.Then,the L9 Taguchi based grey relational analysis(GRA)is conducted to investigate the essential machining indices such as cutting energy,surface roughness,tool wear,and material removal rate(MRR).The results indicate that the cutting speed of 160 m/min and feed rate of 0.16 mm/r are the optimum parameters that significantly improves the machining performance of AISI‑L6 tool steel.展开更多
During molten salt cleaning of remanufactured 27SiMn hydraulic support column,oxidation occurs on the surface of metal substrate.This results in a change of the surface roughness of metal substrate after cleaning,whic...During molten salt cleaning of remanufactured 27SiMn hydraulic support column,oxidation occurs on the surface of metal substrate.This results in a change of the surface roughness of metal substrate after cleaning,which affects subsequent remanufacturing process.To decrease the effect is very important.This paper analyzed the oxidation mechanism of molten salt cleaning,explored the oxidation reaction that occurred during cleaning,and determined the key process parameters of cleaning that affecting oxidation reaction.By using central composite experimental design method and taking surface roughness variation of 27SiMn steel samples before and after molten salt cleaning as response variable to optimize the key process parameters,the optimal parameters of molten salt for cleaning remanufactured 27SiMn hydraulic support column could be obtained.The results show that the oxidation reaction of cleaning paint dirt can protect metal substrate from oxidation to a certain extent,and cleaning temperature and placement depth of metal substrate have a direct impact on the degree of oxidation reaction.When the cleaning temperature is 300℃and the distance between paint dirt and free surface of molten salt is 0.5 times the height of the parts,the surface roughness variation is minimal.Therefore,the cleaning quality will be improved under such parameters.展开更多
In order to reduce the temperature difference caused by condensed water in vulcanized tire capsules,the flow field and temperature field inside vulcanized tire capsules were numerically simulated by setting three diff...In order to reduce the temperature difference caused by condensed water in vulcanized tire capsules,the flow field and temperature field inside vulcanized tire capsules were numerically simulated by setting three different intake angles based onvolume of fluid(VOF)multiphase flow model.When the intake air is blown to the upper and lower tire sides of the vulcanized capsule at 18°from the horizontal direction,the distribution of condensed water at the bottom of the capsule changes obviously due to the effect of vorticity flow,and the distribution along the wall is more uniform.When the inlet air is blown down the tire side,the condensate is most evenly distributed along the wall,and the maximum temperature difference drops to 9.5℃.The results show that changing the distribution of condensed water by adjusting the proper intake angle can effectively reduce the temperature difference of condensed water in vulcanized capsules.展开更多
The unexpected scaling phenomena have resulted in significant damages to the oil and gas industries,leading to issues such as heat exchanger failures and pipeline clogging.It is of practical and fundamental importance...The unexpected scaling phenomena have resulted in significant damages to the oil and gas industries,leading to issues such as heat exchanger failures and pipeline clogging.It is of practical and fundamental importance to understand the scaling mechanisms and develop efficient anti-scaling strategies.However,the underlying surface interaction mechanisms of scalants(e.g.,calcite)with various substrates are still not fully understood.In this work,the colloidal probe atomic force microscopy(AFM)technique has been applied to directly quantify the surface forces between calcite particles and different metallic substrates,including carbon steel(CR1018),low alloy steel(4140),stainless steel(SS304)and tungsten carbide,under different water chemistries(i.e.,salinity and pH).Measured force profiles revealed that the attractive van der Waals(VDW)interaction contributed to the attachment of the calcium carbonate particles on substrate surfaces,while the repulsive electric double layer(EDL)interactions could inhibit the attachment behaviors.High salinity and acidic p H conditions of aqueous solutions could weaken the EDL repulsion and promote the attachment behavior.The adhesion of calcite particles with CR1018 and4140 substrates was much stronger than that with SS304 and tungsten carbide substrates.The bulk scaling tests in aqueous solutions from an industrial oil production process showed that much more severe scaling behaviors of calcite was detected on CR1018 and 4140 than those on SS304 and tungsten carbide,which agreed with surface force measurement results.Besides,high salinity and acidic p H can significantly enhance the scaling phenomena.This work provides fundamental insights into the scaling mechanisms of calcite at the nanoscale with practical implications for the selection of suitable antiscaling materials in petroleum industries.展开更多
WC-Co alloys have enjoyed great practical significance owing to their excellent properties during the past decades.Despite the advantages,however,recently there have been concerns about the challenges associated with ...WC-Co alloys have enjoyed great practical significance owing to their excellent properties during the past decades.Despite the advantages,however,recently there have been concerns about the challenges associated with the use of Co,i.e.price instability,toxicity and properties degeneration,which necessitates the fabrication of binderless tungsten carbide(BTC).On the other hand,BTC or BTC composites,none of them,to date has been commercialized and produced on an industrial scale,but only used to a limited extent for specialized applications,such as mechanical seals undergoing high burthen as well as high temperature electrical contacts.There are two challenges in developing BTC:fully densifying the sintered body together with achieving a high toughness.Thus,this review applies towards comprehensively summarize the current knowledge of sintering behavior,microstructure,and mechanical properties of BTC,highlighting the densification improving strategies as well as toughening methods,so as to provide reference for those who would like to enhance the performance of BTC with better reliability advancing them to further wide applications and prepare the material in a way that is environment friendly,harmless to human health and low in production cost.This paper shows that the fabrication of highly dense and high-performance BTC is economically and technically feasible.The properties of BTC can be tailored by judiciously selecting the chemical composition coupled with taking into careful account the effects of processing techniques and parameters.展开更多
Surface modification,as a promising approach to improve biocompatibility of biomaterials,has captured extensive close attention among many researchers.Here,micro-milling technology was used in constructing pyramid mic...Surface modification,as a promising approach to improve biocompatibility of biomaterials,has captured extensive close attention among many researchers.Here,micro-milling technology was used in constructing pyramid micro-structures on the surface of Ti-6Al-4Vimplant.Cutting parameters,including spindle speed,feed rate and depth of cut,were optimized to control the generation of burrs.In addition,low melting point alloy was selected to extend the boundary of the workpiece as supporting material to prevent the generation of top burrs.The surface topographies were characterized using scanning electron microscope and laser scanning microscope.Results showed that the dimension of burrs decreased with the decrease of depth of cut,and the size of burrs decreased with the increase of feed rate.Moreover,burrs nearly not appeared on both sides of the micro-grooves machined with low melting point alloy(LMPA)coating.Pyramid micro-structure on the workpiece surface was built successfully by combining optimized cutting parameters(S=35kr/min,Vf=60mm/min,ap=5μm)and LMPA coating.展开更多
The working environment of aerospace engines is extremely harsh with temperature exceeding 1700℃and accompanied by thermal coupling effects.In this condition,the materials employed in hypersonic aircraft undergo abla...The working environment of aerospace engines is extremely harsh with temperature exceeding 1700℃and accompanied by thermal coupling effects.In this condition,the materials employed in hypersonic aircraft undergo ablation issues,which can cause catastrophic accidents.Due to the excellent high-temperature stability and ablation resistance,HfC exhibits outstanding thermal expansion coefficient matching that of C/SiC composites.2.5D needle-punched C/SiC composites coated with HfC are prepared using a plasma spraying process,and a high-enthalpy arc-heated wind tunnel is employed to simulate the re-entry environment of aircraft at 8 Mach and an altitude of 32 km.The plasma-sprayed HfC-coated 2.5D needle-punched C/SiC composites are subjected to long-term dynamic testing,and their properties are investigated.Specifically,after the thermal assessment ablation experiment,the composite retains its overall structure and profile;the total mass ablation rate is 0.07445 g/s,the average linear ablation rate in the thickness direction is-0.0675μm/s,and the average linear ablation rate in the length direction is 13.907μm/s.Results verify that plasma-sprayed HfC coating exhibits excellent anti-oxidation and ablation resistance properties.Besides,the microstructure and ablation mechanism of the C/SiC composites are studied.It is believed that this work will offer guideline for the development of thermal protection materials and the assessment of structural thermal performance.展开更多
基金supported by the National Natural Science Foundation of China(No.51975334)Key R&D Project of Shandong Province(No.2019JMRH0407)the Fundamental Research Funds of Shandong University Grant。
文摘The aramid fiber-reinforced composites(AFRC)can increase the durability of corresponding applications such as aerospace,automobile and other large structural parts,due to the improvement in hardness,heat build-up,wear properties and green environmental protection.However,because of its complex multiphase structure and unique heterogeneity and anisotropy,the poor compression fatigue resistance and the incident surface fibrillation are inevitable.To improve the assembly precision of AFRC,mechanical processing is necessary to meet the dimensional accuracy.This paper focuses on the influence of contour milling parameters on delamination defects during milling of AFRC laminates.A series of milling experiments are conducted and two different kinds of delamination defects including tearing delamination and uncut-off delamination are investigated.A computing method and model based on brittle fracture for the two different types of delamination are established.The results can be used for explaining the mechanism and regularity of delamination defects.The control strategy of delamination defects and evaluation method of finished surface integrity are further discussed.The results are meaningful to optimize cutting parameters,and provide a clear understanding of surface defects control.
基金the National Natural Science Foundation of China(No.51922066)the Natural Science Outstanding Youth Fund of Shandong Province(No.ZR2019JQ19)+1 种基金the National Key Research and Development Program(No.2018YFB2002201)the Key Laboratory of High‑Efficiency and Clean Mechanical Manufacture at Shandong University,Ministry of Education。
文摘The application of cutting fluid is significantly increased in the machining sector to improve productivity.However,the inherent characteristics of cutting fluids on ecology,environment,and society shift the interest of researchers to work on environmentally friendly cooling conditions such as cryogenic cooling.Here,the effect of cutting speed and feed rate on the machining performance of the AISI‑L6 tool steel is investigated under cryogenic cooling conditions.Then,the L9 Taguchi based grey relational analysis(GRA)is conducted to investigate the essential machining indices such as cutting energy,surface roughness,tool wear,and material removal rate(MRR).The results indicate that the cutting speed of 160 m/min and feed rate of 0.16 mm/r are the optimum parameters that significantly improves the machining performance of AISI‑L6 tool steel.
基金supported by the National Natural Science Foundation of China(No.51375278)。
文摘During molten salt cleaning of remanufactured 27SiMn hydraulic support column,oxidation occurs on the surface of metal substrate.This results in a change of the surface roughness of metal substrate after cleaning,which affects subsequent remanufacturing process.To decrease the effect is very important.This paper analyzed the oxidation mechanism of molten salt cleaning,explored the oxidation reaction that occurred during cleaning,and determined the key process parameters of cleaning that affecting oxidation reaction.By using central composite experimental design method and taking surface roughness variation of 27SiMn steel samples before and after molten salt cleaning as response variable to optimize the key process parameters,the optimal parameters of molten salt for cleaning remanufactured 27SiMn hydraulic support column could be obtained.The results show that the oxidation reaction of cleaning paint dirt can protect metal substrate from oxidation to a certain extent,and cleaning temperature and placement depth of metal substrate have a direct impact on the degree of oxidation reaction.When the cleaning temperature is 300℃and the distance between paint dirt and free surface of molten salt is 0.5 times the height of the parts,the surface roughness variation is minimal.Therefore,the cleaning quality will be improved under such parameters.
基金supported in part by the National Natural Science Foundation of China(No.52176040)Shandong Natural Science Foundation(No.ZR2021ME161)the Science and Technology SMES Innovation Ability Improvement of Shandong Province(No.2023TSGC0290)。
文摘In order to reduce the temperature difference caused by condensed water in vulcanized tire capsules,the flow field and temperature field inside vulcanized tire capsules were numerically simulated by setting three different intake angles based onvolume of fluid(VOF)multiphase flow model.When the intake air is blown to the upper and lower tire sides of the vulcanized capsule at 18°from the horizontal direction,the distribution of condensed water at the bottom of the capsule changes obviously due to the effect of vorticity flow,and the distribution along the wall is more uniform.When the inlet air is blown down the tire side,the condensate is most evenly distributed along the wall,and the maximum temperature difference drops to 9.5℃.The results show that changing the distribution of condensed water by adjusting the proper intake angle can effectively reduce the temperature difference of condensed water in vulcanized capsules.
基金support from Science Foundation of China University of Petroleum,Beijing (No.2462023QNXZ018)the Natural Sciences and Engineering Research Council of Canada (NSERC)+2 种基金Canada Foundation for Innovation (CFI)the Research Capacity Program (RCP)of Albertathe Canada Research Chairs Program。
文摘The unexpected scaling phenomena have resulted in significant damages to the oil and gas industries,leading to issues such as heat exchanger failures and pipeline clogging.It is of practical and fundamental importance to understand the scaling mechanisms and develop efficient anti-scaling strategies.However,the underlying surface interaction mechanisms of scalants(e.g.,calcite)with various substrates are still not fully understood.In this work,the colloidal probe atomic force microscopy(AFM)technique has been applied to directly quantify the surface forces between calcite particles and different metallic substrates,including carbon steel(CR1018),low alloy steel(4140),stainless steel(SS304)and tungsten carbide,under different water chemistries(i.e.,salinity and pH).Measured force profiles revealed that the attractive van der Waals(VDW)interaction contributed to the attachment of the calcium carbonate particles on substrate surfaces,while the repulsive electric double layer(EDL)interactions could inhibit the attachment behaviors.High salinity and acidic p H conditions of aqueous solutions could weaken the EDL repulsion and promote the attachment behavior.The adhesion of calcite particles with CR1018 and4140 substrates was much stronger than that with SS304 and tungsten carbide substrates.The bulk scaling tests in aqueous solutions from an industrial oil production process showed that much more severe scaling behaviors of calcite was detected on CR1018 and 4140 than those on SS304 and tungsten carbide,which agreed with surface force measurement results.Besides,high salinity and acidic p H can significantly enhance the scaling phenomena.This work provides fundamental insights into the scaling mechanisms of calcite at the nanoscale with practical implications for the selection of suitable antiscaling materials in petroleum industries.
基金the China Postdoctoral Science Foundation (No. 2019M663685)
文摘WC-Co alloys have enjoyed great practical significance owing to their excellent properties during the past decades.Despite the advantages,however,recently there have been concerns about the challenges associated with the use of Co,i.e.price instability,toxicity and properties degeneration,which necessitates the fabrication of binderless tungsten carbide(BTC).On the other hand,BTC or BTC composites,none of them,to date has been commercialized and produced on an industrial scale,but only used to a limited extent for specialized applications,such as mechanical seals undergoing high burthen as well as high temperature electrical contacts.There are two challenges in developing BTC:fully densifying the sintered body together with achieving a high toughness.Thus,this review applies towards comprehensively summarize the current knowledge of sintering behavior,microstructure,and mechanical properties of BTC,highlighting the densification improving strategies as well as toughening methods,so as to provide reference for those who would like to enhance the performance of BTC with better reliability advancing them to further wide applications and prepare the material in a way that is environment friendly,harmless to human health and low in production cost.This paper shows that the fabrication of highly dense and high-performance BTC is economically and technically feasible.The properties of BTC can be tailored by judiciously selecting the chemical composition coupled with taking into careful account the effects of processing techniques and parameters.
基金supported by the National Natural Science Foundations of China(Nos.51175306,51425503)the Tai Shan Scholar Foundation,the Fundamental Research Funds for the Central Universities(No.2014JC020)the Opening fund of State Key Laboratory of Nonlinear Mechanics
文摘Surface modification,as a promising approach to improve biocompatibility of biomaterials,has captured extensive close attention among many researchers.Here,micro-milling technology was used in constructing pyramid micro-structures on the surface of Ti-6Al-4Vimplant.Cutting parameters,including spindle speed,feed rate and depth of cut,were optimized to control the generation of burrs.In addition,low melting point alloy was selected to extend the boundary of the workpiece as supporting material to prevent the generation of top burrs.The surface topographies were characterized using scanning electron microscope and laser scanning microscope.Results showed that the dimension of burrs decreased with the decrease of depth of cut,and the size of burrs decreased with the increase of feed rate.Moreover,burrs nearly not appeared on both sides of the micro-grooves machined with low melting point alloy(LMPA)coating.Pyramid micro-structure on the workpiece surface was built successfully by combining optimized cutting parameters(S=35kr/min,Vf=60mm/min,ap=5μm)and LMPA coating.
基金financially supported by the National Key R&D Program of China(No.2022YFB3-401900)the National Natural Science Foundation of China(No.U21A20134)the Shandong Provincial Natural Science Foundation(Excellent Young Fund,No.ZR2022YQ48).
文摘The working environment of aerospace engines is extremely harsh with temperature exceeding 1700℃and accompanied by thermal coupling effects.In this condition,the materials employed in hypersonic aircraft undergo ablation issues,which can cause catastrophic accidents.Due to the excellent high-temperature stability and ablation resistance,HfC exhibits outstanding thermal expansion coefficient matching that of C/SiC composites.2.5D needle-punched C/SiC composites coated with HfC are prepared using a plasma spraying process,and a high-enthalpy arc-heated wind tunnel is employed to simulate the re-entry environment of aircraft at 8 Mach and an altitude of 32 km.The plasma-sprayed HfC-coated 2.5D needle-punched C/SiC composites are subjected to long-term dynamic testing,and their properties are investigated.Specifically,after the thermal assessment ablation experiment,the composite retains its overall structure and profile;the total mass ablation rate is 0.07445 g/s,the average linear ablation rate in the thickness direction is-0.0675μm/s,and the average linear ablation rate in the length direction is 13.907μm/s.Results verify that plasma-sprayed HfC coating exhibits excellent anti-oxidation and ablation resistance properties.Besides,the microstructure and ablation mechanism of the C/SiC composites are studied.It is believed that this work will offer guideline for the development of thermal protection materials and the assessment of structural thermal performance.
