Jet pulse assembly is one of the main components of jet hydraulic oscillator.The pressure wave characteristics produced by jet pulse assembly have an important influence on the performance of the tool.In this paper,th...Jet pulse assembly is one of the main components of jet hydraulic oscillator.The pressure wave characteristics produced by jet pulse assembly have an important influence on the performance of the tool.In this paper,the structure and working principle of jet pulse assembly are studied,the mechanical analysis model of piston rod is established,the dynamic resistance ratio formula of jet pulse assembly is deduced,and the numerical simulation test of 89-mm jet pulse assembly structure parameters is carried out.The results show that the piston rod downward stroke is driven by both the jet element driving force and the throttle plate load driving force,and can stably descend.The driving force of the piston rod upward stroke jet element is opposite to the load acting force of the throttle disc,and the jet driving force needs to be greater than the load resistance of the throttle disc to stably ascend.The dynamic resistance ratio formula is deduced.When the area of the end of the piston rod is reduced,the resistance of the throttle disc is reduced and the jet power is increased,thus solving the problem of insufficient power of the piston rod in the upstroke and ensuring the normal operation of the tool.Ten groups of numerical simulation tests were carried out,and it was found that the pressure amplitude and pressure drop of the tool decreased significantly with the increase of the tool size,and the error between the numerical simulation value and the theoretical calculation value was less than 9%,which verified the correctness of the theory.It is suggested to select tools on site according to the drilling construction situation to ensure the drilling effect.展开更多
Percussive drilling shows excellent potential for promoting the rate of penetration(ROP)in drilling hard formations.Polycrystalline diamond compact(PDC)bits account for most of the footage drilled in the oil and gas f...Percussive drilling shows excellent potential for promoting the rate of penetration(ROP)in drilling hard formations.Polycrystalline diamond compact(PDC)bits account for most of the footage drilled in the oil and gas fields.To reveal the rock failure mechanisms under the impact load by PDC bits,a series of drop tests with a single PDC cutter were conducted to four kinds of rocks at different back rake angles,drop heights,drop mass,and drop times.Then the morphology characteristics of the craters were obtained and quantified by using a three-dimensional profilometer.The fracture micrographs can be observed by using scanning electron microscope(SEM).The distribution and propagation process of subsurface cracks were captured in rock-like silica glass by a high-speed photography system.The results can indicate that percussive drilling has a higher efficiency and ROP when the rock fractures in brittle mode.The failure mode of rock is related with the type of rock,the impact speed,and the back rake angle of the cutter.Both the penetration depth and fragmentation volume get the maximum values at a back rake angle of about 45°.Increasing the weight and speed of falling hammer is beneficial to improving the rock breaking effects and efficiency.The subsurface cracks under the impact load by a single PDC cutter is shaped like a clamshell,and its size is much larger than the crater volume.These findings can help to shed light on the rock failure mechanisms under the impact of load by a single PDC cutter and provide a theoretical explanation for better field application of percussive drilling.展开更多
文摘Jet pulse assembly is one of the main components of jet hydraulic oscillator.The pressure wave characteristics produced by jet pulse assembly have an important influence on the performance of the tool.In this paper,the structure and working principle of jet pulse assembly are studied,the mechanical analysis model of piston rod is established,the dynamic resistance ratio formula of jet pulse assembly is deduced,and the numerical simulation test of 89-mm jet pulse assembly structure parameters is carried out.The results show that the piston rod downward stroke is driven by both the jet element driving force and the throttle plate load driving force,and can stably descend.The driving force of the piston rod upward stroke jet element is opposite to the load acting force of the throttle disc,and the jet driving force needs to be greater than the load resistance of the throttle disc to stably ascend.The dynamic resistance ratio formula is deduced.When the area of the end of the piston rod is reduced,the resistance of the throttle disc is reduced and the jet power is increased,thus solving the problem of insufficient power of the piston rod in the upstroke and ensuring the normal operation of the tool.Ten groups of numerical simulation tests were carried out,and it was found that the pressure amplitude and pressure drop of the tool decreased significantly with the increase of the tool size,and the error between the numerical simulation value and the theoretical calculation value was less than 9%,which verified the correctness of the theory.It is suggested to select tools on site according to the drilling construction situation to ensure the drilling effect.
基金the financial support of the China Postdoctoral Science Foundation(Grant No.2021TQ0365).
文摘Percussive drilling shows excellent potential for promoting the rate of penetration(ROP)in drilling hard formations.Polycrystalline diamond compact(PDC)bits account for most of the footage drilled in the oil and gas fields.To reveal the rock failure mechanisms under the impact load by PDC bits,a series of drop tests with a single PDC cutter were conducted to four kinds of rocks at different back rake angles,drop heights,drop mass,and drop times.Then the morphology characteristics of the craters were obtained and quantified by using a three-dimensional profilometer.The fracture micrographs can be observed by using scanning electron microscope(SEM).The distribution and propagation process of subsurface cracks were captured in rock-like silica glass by a high-speed photography system.The results can indicate that percussive drilling has a higher efficiency and ROP when the rock fractures in brittle mode.The failure mode of rock is related with the type of rock,the impact speed,and the back rake angle of the cutter.Both the penetration depth and fragmentation volume get the maximum values at a back rake angle of about 45°.Increasing the weight and speed of falling hammer is beneficial to improving the rock breaking effects and efficiency.The subsurface cracks under the impact load by a single PDC cutter is shaped like a clamshell,and its size is much larger than the crater volume.These findings can help to shed light on the rock failure mechanisms under the impact of load by a single PDC cutter and provide a theoretical explanation for better field application of percussive drilling.
