The mechanical behaviour of Titanium-based Fiber Metal Laminates(FMLs)reinforced with Kevlar,Jute and the novel woven(Kevlar+Jute)fiber mat were evaluated through tensile,flexural,Charpy impact,and drop-weight tests.T...The mechanical behaviour of Titanium-based Fiber Metal Laminates(FMLs)reinforced with Kevlar,Jute and the novel woven(Kevlar+Jute)fiber mat were evaluated through tensile,flexural,Charpy impact,and drop-weight tests.The FMLs were fabricated with various stacking configurations(2/1,3/2,4/3,and 5/4)to examine their influence on mechanical properties.Kevlar-reinforced laminates consistently demonstrated superior tensile and flexural strengths,with the highest tensile strength of 772 MPa observed in the 3/2 configuration,attributed to Kevlar's excellent load-bearing capacity.Jute-reinforced laminates exhibited lower performance due to poor bonding and early delamination,while the FMLs reinforced with woven(Kevlar+Jute)fiber mat achieved a balance between mechanical strength and cost-effectiveness by attaining a tensile strength of 718 MPa in the 3/2 configuration.Impact energy absorption results revealed that Kevlar-reinforced FMLs provided the highest energy absorption under Charpy tests,reaching 13.5 J in the 3/2 configuration.The 4/3 configu ration exhibited superior resistance under drop-weight impacts,absorbing 104.7 J of energy.Failure analysis using SEM revealed key mechanisms such as fiber debonding,delamination,and fiber pull-out,with increased severity observed in laminates with a higher number of fiber-epoxy layers,especially in the 5/4 configuration.This study highlights the potential of Kevlar-Jute hybrid fiber-reinforced FMLs for applications requiring high mechanical performance and impact resistance.Future research should explore advanced surface treatments and the environmental durability of these laminates for aerospace and automotive applications.展开更多
The present study is to optimize the process parameters for friction welding of duplex stainless steel(DSS UNS S32205).Experiments were conducted according to central composite design.Process variables,as inputs of th...The present study is to optimize the process parameters for friction welding of duplex stainless steel(DSS UNS S32205).Experiments were conducted according to central composite design.Process variables,as inputs of the neural network,included friction pressure,upsetting pressure,speed and burn-off length.Tensile strength and microhardness were selected as the outputs of the neural networks.The weld metals had higher hardness and tensile strength than the base material due to grain refinement which caused failures away from the joint interface during tensile testing.Due to shorter heating time,no secondary phase intermetallic precipitation was observed in the weld joint.A multi-layer perceptron neural network was established for modeling purpose.Five various training algorithms,belonging to three classes,namely gradient descent,genetic algorithm and LevenbergeM arquardt,were used to train artificial neural network.The optimization was carried out by using particle swarm optimization method.Confirmation test was carried out by setting the optimized parameters.In conformation test,maximum tensile strength and maximum hardness obtained are 822 MPa and 322 Hv,respectively.The metallurgical investigations revealed that base metal,partially deformed zone and weld zone maintain austenite/ferrite proportion of 50:50.展开更多
In this present work siliconized e-glass fibre reinforced epoxy resin composite has been prepared and compared with acid and base treated e-glass fibre epoxy composites to know the significant advantage of silane trea...In this present work siliconized e-glass fibre reinforced epoxy resin composite has been prepared and compared with acid and base treated e-glass fibre epoxy composites to know the significant advantage of silane treatment on fibre. The composites were fabricated by laying 20, 30 and 40vol% of e-glass fibre into epoxy resin matrix. The e-glass fibre woven mat was surface treated by an amine functional coupling agent 3-Aminopropyletrimethoxysilane(APTMS). The fibres were surface treated by aqueous solution method and thermo assisted to create silinol groups. Similarly for acid treatment H_2SO_4 and base treatment Na OH with 1N concentration was used for surface treating the fibres. Effectiveness of silane treatment on glass fibre was compared by inter laminar shear strength test according to ASTM D 2344.Drilling process with varying diameter drill bit and varying cutting speed was applied to check the composites for their delamination resistance while machining. Maximum improvement of 15%, 12.5% and9%(20, 30 and 40 vol %) on ILSS was achieved for siliconized e-glass fibre reinforced epoxy composites.The scanning electron microscopy images revealed that no fibre pull out was present on fractured surfaces of composites which contains siliconized e-glass fibre. Similarly better dimensional accuracy was achieved on drilling process for composites contains siliconized e-glass fibre.展开更多
This study reports the investigations for repair of thermoplastic based automotive bumpers and bars with modified friction stir welding(MFSW)process.For MFSW,consumable tool of polyamide6(PA6)composite has been used f...This study reports the investigations for repair of thermoplastic based automotive bumpers and bars with modified friction stir welding(MFSW)process.For MFSW,consumable tool of polyamide6(PA6)composite has been used for joining of acrylonitrile butadiene styrene(ABS)composites.The dissimilar thermoplastics were processed for maintaining a useful range of melt flow properties followed by preparation of feed stock filament for fused deposition modeling(FDM)process through screw extrusion.Finally,3D printed PA6 based consumable rapid tool(RT)was prepared for MFSW.The joints prepared were subjected to flexural,hardness,morphological and thermal testing.The study has suggested the that maximum mechanical strength was obtained for sample welded at 1400 r/min,50 mm/min transverse speed and 3 mm plunge depth,whereas the minimum mechanical strength was obtained for sample welded at 1000 r/min,30 mm/min transverse speed and 2 mm plunge depth.The results are also supported with thermal analysis and photomicrographs.展开更多
Creep strength enhanced ferritic(CSEF) steels are used in advanced power plant systems for high temperature applications. P92(Cr–W–Mo–V)steel, classified under CSEF steels, is a candidate material for piping, tubin...Creep strength enhanced ferritic(CSEF) steels are used in advanced power plant systems for high temperature applications. P92(Cr–W–Mo–V)steel, classified under CSEF steels, is a candidate material for piping, tubing, etc., in ultra-super critical and advanced ultra-super critical boiler applications. In the present work, laser welding process has been optimised for P92 material by using Taguchi based grey relational analysis(GRA).Bead on plate(BOP) trials were carried out using a 3.5 k W diffusion cooled slab CO_2 laser by varying laser power, welding speed and focal position. The optimum parameters have been derived by considering the responses such as depth of penetration, weld width and heat affected zone(HAZ) width. Analysis of variance(ANOVA) has been used to analyse the effect of different parameters on the responses. Based on ANOVA, laser power of 3 k W, welding speed of 1 m/min and focal plane at-4 mm have evolved as optimised set of parameters. The responses of the optimised parameters obtained using the GRA have been verified experimentally and found to closely correlate with the predicted value.? 2016 China Ordnance Society. Production and hosting by Elsevier B.V. All rights reserved.展开更多
Aluminium alloy AA2219 is a high strength alloy belonging to 2000 series. It has been widely used for aerospace applications, especially for construction of cryogenic fuel tank. However, arc welding of AA2219 material...Aluminium alloy AA2219 is a high strength alloy belonging to 2000 series. It has been widely used for aerospace applications, especially for construction of cryogenic fuel tank. However, arc welding of AA2219 material is very critical. The major problems that arise in arc welding of AA2219 are the adverse development of residual stresses and the re-distribution as well as dissolution of copper rich phase in the weld joint.These effects increase with increase in heat input. Thus, special attention was taken to especially thick section welding of AA2219-T87 aluminium alloy. Hence, the present work describes the 25 mm-thick AA2219-T87 aluminium alloy plate butt welded by GTAW and GMAW processes using multi-pass welding procedure in double V groove design. The transverse shrinkage, conventional mechanical and metallurgical properties of both the locations on weld joints were studied. It is observed that the fair copper rich cellular(CRC) network is on Side-A of both the weldments. Further, it is noticed that, the severity of weld thermal cycle near to the fusion line of HAZ is reduced due to low heat input in GTAW process which results in non dissolution of copper rich phase. Based on the mechanical and metallurgical properties it is inferred that GTAW process is used to improve the aforementioned characteristics of weld joints in comparison to GMAW process.展开更多
The selected modifications to the construction of grinding wheels were described which facilitate an increase in the material removal rate （grinding wheels with conic chamfer and grinding wheels with microdiscontinui...The selected modifications to the construction of grinding wheels were described which facilitate an increase in the material removal rate （grinding wheels with conic chamfer and grinding wheels with microdiscontinuities on the active surface）. Using these background details, a suggested thesis was put forward regarding the need to develop a device which will allow for the shaping of the macrogeometry of the grinding wheel （cylindrical and conical surfaces） and the microdiscontinuities within the dressing operation simultaneously. The device was presented and prepared in two functional variants （horizontal and vertical mounting of the motor）, then a prototype was described. An example of the grinding wheel active surface, shaped by using this device, was also presented. The theoretical analysis and experimental verification performed determine that the error of shaping the conic chamfer angle within the range of 0-1.5°, using the developed device, is approximately ±3%.展开更多
As competition in the market for discrete part prod uc ts gets harder and harder the requirements for extreme manufacturing operati on efficiencies get increasingly accentuated. Therefore requirements for well behaved...As competition in the market for discrete part prod uc ts gets harder and harder the requirements for extreme manufacturing operati on efficiencies get increasingly accentuated. Therefore requirements for well behaved manufacturing operation control get more and more significant. The purpose of the paper is to establish a framework for development of formal m ethods for design of systems for simultaneous control of continuous manufacturin g task processes and resource allocation of discrete part manufacturing. In the paper states which are needed for feedback control of continuous manufact uring task processes are defined and an example is presented. States which are necessary for feedback control of distribution of manufacturing resources are defined. The definition is based on the states defined for feedba ck control of the continuous processes of discrete part manufacturing tasks. An exemple is presented. Based on use of the state variables two types of equations are described, the pu rpose of which it is to represent the constraints to which control of the manufa cturing system is subject. Characteristic instances of the equations are presen ted. Methods for design of systems which can control continuous tasks are presented. Methods for design of systems which can control resource allocation are presente d. Methods for design of systems which can simultaneously control continuous tas k processes and resource allocation as the resource allocation is subject to con tinuos task execution constraints are presented.展开更多
A discrete event heuristic feedback control system fo r a steel plate storage at Odense Steel Shipyard Ltd is developed and implemente d in a computer-based simulation model. The plant is subject to stochastic dist ur...A discrete event heuristic feedback control system fo r a steel plate storage at Odense Steel Shipyard Ltd is developed and implemente d in a computer-based simulation model. The plant is subject to stochastic dist urbances. The control system is able to handle this stochastic behaviour bec ause of the feedback design. The present simulation results indicate that a bene fit in the range of 30%～40% is reachable by modifying the plant. Plant description The steel plate storage is located at Odense Steel Shipyard Ltd, Denmark. The st eel plate storage contains steel plates used to build ship sections. The size of the storage is 600x35 meters. It consists of 32x8 stacks of plates. Plates are delivered and removed dynamically. The plate storage contains 5.000 steel plates in average. Over time, new plates delivered to the storage replace plates removed from the storage. The maximum si ze of a plate is 17x4 meters with a weight of up to 22 tons. The plates are uniq ue and dedicated to a specific purpose but in average the 5 000 plates consist o f 2 500 types. Plates are transported around the plate storage by two portal cranes. The cranes drive on a common rail and hence they cannot overtake each other. The cranes us e magnetic force to lift the plates. The crane can deliver the lifted plate to a conveyor belt or to another stack depending on whether the plate has been order ed for the current day or later. The plant is subject to different kinds of disturbances. The processes performed at the plant are stochastic. Furthermore, the due dates of the plates are frequ ently changed and hence the effect of previously sorting might be lost. The control task is to dispatch movements of plates to the two cranes. The overa ll goal is to minimize the costs at the plate storage and hence the two cranes a re used for executing the movements as fast as possible without colliding and re spect other physical constraints. Problem solution Different approaches have been investigated to solve the problem. A discrete eve nt heuristic feedback controller is used as an online algorithm. The controller is combined with a local search heuristic for improving the initial plan deliver ed by the controller. The improved plan is used as a reference for another feedb ack controller. To indicate the size of the problem, consider an example where the online algori thm is used for executing 600 movements for one day. Through the day the algorit hm finds the locally optimal movement between 20 executable movements. Then the number of different solutions is 20 600! Notice that the possibility of cho osing another destination for the plates to be moved is not taken into account! Results Without time disturbances the controller using an optimised plan as a reference supply the best performance. Nevertheless, when time disturbances are introduces the discrete event heuristic feedback controller performs as well. The comparis on depends on the size of the disturbances. When the disturbances reach a certai n level the discrete event heuristic feedback controller supply the best perform ance and robustness. If the performance is compared with the working system of today, it seems realis tic that a 30%～40% reduction in time is reachable.展开更多
This study involves A356 alloy molded through ultrasonically vibrated cooling slope.The slope alongside ultrasonic power enables indispensable shear for engendering slurry from which the semisolid cast/heat treated bi...This study involves A356 alloy molded through ultrasonically vibrated cooling slope.The slope alongside ultrasonic power enables indispensable shear for engendering slurry from which the semisolid cast/heat treated billets got produced.An examination demonstrates ultrasonically vibrated cooling slope influencing the liquid fraction/microstructure/physical characteristics of stated billets.The investigation encompasses five diverse ultrasonic powers(0,75,150,200,250 W).The ultrasonic power of 150 W delivers finest/rounded microstructure with enhanced physical characteristics.Microstructural modifications reason physical transformations because of grain refinement and grain boundary/Hall-Petch strengthening.A smaller grain size reasons a higher strength/shape factor and an increased homogeneity reasons a higher ductility.Microstructural characteristics get improved by reheating.It is owing to coalescence throughout temperature homogenization.The physical characteristics is improved by reheating because of a reduced porosity and enhanced dissolution besides augmented homogeneity.A direct comparison remains impossible owing to unavailability of researches on ultrasonically vibrated cooling slope.展开更多
The possibility of applying a high-pressure hydro-jet for renewal of the grinding wheel cutting ability was presented.This work was conducted in the internal cylindrical grinding process of the Titanium Grade 2 alloy,...The possibility of applying a high-pressure hydro-jet for renewal of the grinding wheel cutting ability was presented.This work was conducted in the internal cylindrical grinding process of the Titanium Grade 2 alloy,which belongs to the group of hard-to-cut materials.The analysis shows that the impact on the erosion effectiveness of the grinding wheel active surface(GWAS)depends upon the hydro-jet inclination angle and working pressure.Experimental results reveal that application of hydro-jet working pressure of 25 MPa allows for effective cleansing of the grinding wheel surface.Depending on the initial GWAS condition and the level of its smearing with chips of machined material,it is possible to increase the number of grinding wheel unevenness apexes by as much as 4.5 times.展开更多
Intermetallic aluminide compounds possess several potential advantages compared to alloyed steels,like enhanced oxidation resistance,lower density and the omittance of critical raw materials.Iron aluminides,compared t...Intermetallic aluminide compounds possess several potential advantages compared to alloyed steels,like enhanced oxidation resistance,lower density and the omittance of critical raw materials.Iron aluminides,compared to other transition metal-aluminides of TM_(3)-Al type,although having a higher density compared to titan-aluminides,have a lower density compared to nickel-aluminides,but also a higher ductility than both alternatives,making this material potentially effective in ballistic protection application.Density-wise,this material may be a worthy alternative to armour steels,which was the aim of this study.Two materials,Fe_(3)Al intermetallic compound(F3A-C)and Armox 500 armour steel were ballistically tested against tungsten-carbide(WC)armour-piercing ammunition,in accordance with STANAG 4569.After ballistic testing,microhardness and metallographic testing were performed,revealing differences in strain hardening,crack propagation mode and exit hole morphology.F3A-C ballistic resistance is similar to that of armour steel,in spite of the lower tensile and impact mechanical properties,relying on a considerably higher strain hardening rate,thermal properties and a lower density.展开更多
The present study reports investigations on rheological,mechanical,thermal,tribological and morphological properties of feedstock filaments prepared with polylactic acid-polyether ketone ketone-hydroxyapatite-chitosan...The present study reports investigations on rheological,mechanical,thermal,tribological and morphological properties of feedstock filaments prepared with polylactic acid-polyether ketone ketone-hydroxyapatite-chitosan(PLA-PEKK-HAp-CS)composite for 3D printing of functional prototypes.The study consists of a series of melt processing operations on melt flow index(MFI)setup as per ASTM D-1238 for melt flow certainty followed by fixation of reinforcement composition/proportion as 94%PEKK-4%HAp-2%CS(B)by mass in PLA matrix(A).The blending of reinforcement and preparation of feedstock filament for fused deposition modeling(FDM)set up has been performed on commercial twin screw extruder(TSE).The results of study suggest that feedstock filaments prepared with blend of 95%A-5%B(by mass)at 200℃processing temperature and 100 r/min rotational speed on TSE resulted into better tensile properties(35.9 MPa peak strength and 32.3 MPa break strength)with 6.24%surface porosity,42.67 nm surface roughness(R_(a))and acceptable heat capacity(2.14 J/g).However as regards to tribological behavior,the minimum wear of 316μm was observed for sample with poor tensile properties.As regards to crash application for scaffolds the maximum toughness of 1.16 MPa was observed for 85%A-15%B(by mass)at 200℃processing temperature and 150 r/min rotational speed on TSE.展开更多
Functionalized implants demonstrate an upgraded approach in orthopedic implants,aiming to achieve long term success through improved bio integration.Bioceramic coatings with multifunctionality have arisen as an effect...Functionalized implants demonstrate an upgraded approach in orthopedic implants,aiming to achieve long term success through improved bio integration.Bioceramic coatings with multifunctionality have arisen as an effective substitute for conventional coatings,owing to their combination of various properties that are essential for bio-implants,such as osteointegration and antibacterial character.In the present study,thin hopeite coatings were produced by Pulsed laser deposition(PLD)and radio frequency magnetron sputtering(RFMS)on Ti64 substrates.The obtained hopeite coatings were annealed at 500°C in ambient air and studied in terms of surface morphology,phase composition,surface roughness,adhesion strength,antibacterial efficacy,apatite forming ability,and surface wettability by scanning electron microscope(SEM),X-ray diffraction(XRD),atomic force microscope(AFM),tensometer,fluorescence-activated cell sorting(FACS),simulated body fluid(SBF)immersion test and contact angle goniometer,respectively.Furthermore,based on promising results obtained in the present work it can be summarized that the new generation multifunctional hopeite coating synthesized by two alternative new process routes of PLD and RFMS on Ti64 substrates,provides effective alternatives to conventional coatings,largely attributed to strong osteointegration and antibacterial character of deposited hopeite coating ensuring the overall stability of metallic orthopedic implants.展开更多
The most important grinding processes were realized in a single pass of the grinding wheel,such as continuous path controlled grinding (CPCG/Peelgrinding/HSP),CPCG with reduced contact of the grinding wheel (Quickpoin...The most important grinding processes were realized in a single pass of the grinding wheel,such as continuous path controlled grinding (CPCG/Peelgrinding/HSP),CPCG with reduced contact of the grinding wheel (Quickpoint),single-pass longitudinal internal grinding,creep feed grinding (CFG),longitudinal cylindrical grinding with grinding wheels made of conventional abrasive materials and longitudinal internal cylindrical grinding using grinding wheels with zone-diversified structure.展开更多
基金the aid of Research and Development Fund-Seed Money provided by Vel Tech Rangarajan Dr.Sagunthala R&D Institute of Science and Technology。
文摘The mechanical behaviour of Titanium-based Fiber Metal Laminates(FMLs)reinforced with Kevlar,Jute and the novel woven(Kevlar+Jute)fiber mat were evaluated through tensile,flexural,Charpy impact,and drop-weight tests.The FMLs were fabricated with various stacking configurations(2/1,3/2,4/3,and 5/4)to examine their influence on mechanical properties.Kevlar-reinforced laminates consistently demonstrated superior tensile and flexural strengths,with the highest tensile strength of 772 MPa observed in the 3/2 configuration,attributed to Kevlar's excellent load-bearing capacity.Jute-reinforced laminates exhibited lower performance due to poor bonding and early delamination,while the FMLs reinforced with woven(Kevlar+Jute)fiber mat achieved a balance between mechanical strength and cost-effectiveness by attaining a tensile strength of 718 MPa in the 3/2 configuration.Impact energy absorption results revealed that Kevlar-reinforced FMLs provided the highest energy absorption under Charpy tests,reaching 13.5 J in the 3/2 configuration.The 4/3 configu ration exhibited superior resistance under drop-weight impacts,absorbing 104.7 J of energy.Failure analysis using SEM revealed key mechanisms such as fiber debonding,delamination,and fiber pull-out,with increased severity observed in laminates with a higher number of fiber-epoxy layers,especially in the 5/4 configuration.This study highlights the potential of Kevlar-Jute hybrid fiber-reinforced FMLs for applications requiring high mechanical performance and impact resistance.Future research should explore advanced surface treatments and the environmental durability of these laminates for aerospace and automotive applications.
文摘The present study is to optimize the process parameters for friction welding of duplex stainless steel(DSS UNS S32205).Experiments were conducted according to central composite design.Process variables,as inputs of the neural network,included friction pressure,upsetting pressure,speed and burn-off length.Tensile strength and microhardness were selected as the outputs of the neural networks.The weld metals had higher hardness and tensile strength than the base material due to grain refinement which caused failures away from the joint interface during tensile testing.Due to shorter heating time,no secondary phase intermetallic precipitation was observed in the weld joint.A multi-layer perceptron neural network was established for modeling purpose.Five various training algorithms,belonging to three classes,namely gradient descent,genetic algorithm and LevenbergeM arquardt,were used to train artificial neural network.The optimization was carried out by using particle swarm optimization method.Confirmation test was carried out by setting the optimized parameters.In conformation test,maximum tensile strength and maximum hardness obtained are 822 MPa and 322 Hv,respectively.The metallurgical investigations revealed that base metal,partially deformed zone and weld zone maintain austenite/ferrite proportion of 50:50.
文摘In this present work siliconized e-glass fibre reinforced epoxy resin composite has been prepared and compared with acid and base treated e-glass fibre epoxy composites to know the significant advantage of silane treatment on fibre. The composites were fabricated by laying 20, 30 and 40vol% of e-glass fibre into epoxy resin matrix. The e-glass fibre woven mat was surface treated by an amine functional coupling agent 3-Aminopropyletrimethoxysilane(APTMS). The fibres were surface treated by aqueous solution method and thermo assisted to create silinol groups. Similarly for acid treatment H_2SO_4 and base treatment Na OH with 1N concentration was used for surface treating the fibres. Effectiveness of silane treatment on glass fibre was compared by inter laminar shear strength test according to ASTM D 2344.Drilling process with varying diameter drill bit and varying cutting speed was applied to check the composites for their delamination resistance while machining. Maximum improvement of 15%, 12.5% and9%(20, 30 and 40 vol %) on ILSS was achieved for siliconized e-glass fibre reinforced epoxy composites.The scanning electron microscopy images revealed that no fibre pull out was present on fractured surfaces of composites which contains siliconized e-glass fibre. Similarly better dimensional accuracy was achieved on drilling process for composites contains siliconized e-glass fibre.
文摘This study reports the investigations for repair of thermoplastic based automotive bumpers and bars with modified friction stir welding(MFSW)process.For MFSW,consumable tool of polyamide6(PA6)composite has been used for joining of acrylonitrile butadiene styrene(ABS)composites.The dissimilar thermoplastics were processed for maintaining a useful range of melt flow properties followed by preparation of feed stock filament for fused deposition modeling(FDM)process through screw extrusion.Finally,3D printed PA6 based consumable rapid tool(RT)was prepared for MFSW.The joints prepared were subjected to flexural,hardness,morphological and thermal testing.The study has suggested the that maximum mechanical strength was obtained for sample welded at 1400 r/min,50 mm/min transverse speed and 3 mm plunge depth,whereas the minimum mechanical strength was obtained for sample welded at 1000 r/min,30 mm/min transverse speed and 2 mm plunge depth.The results are also supported with thermal analysis and photomicrographs.
基金the management of Bharat Heavy Electricals Ltd., for funding this research programme
文摘Creep strength enhanced ferritic(CSEF) steels are used in advanced power plant systems for high temperature applications. P92(Cr–W–Mo–V)steel, classified under CSEF steels, is a candidate material for piping, tubing, etc., in ultra-super critical and advanced ultra-super critical boiler applications. In the present work, laser welding process has been optimised for P92 material by using Taguchi based grey relational analysis(GRA).Bead on plate(BOP) trials were carried out using a 3.5 k W diffusion cooled slab CO_2 laser by varying laser power, welding speed and focal position. The optimum parameters have been derived by considering the responses such as depth of penetration, weld width and heat affected zone(HAZ) width. Analysis of variance(ANOVA) has been used to analyse the effect of different parameters on the responses. Based on ANOVA, laser power of 3 k W, welding speed of 1 m/min and focal plane at-4 mm have evolved as optimised set of parameters. The responses of the optimised parameters obtained using the GRA have been verified experimentally and found to closely correlate with the predicted value.? 2016 China Ordnance Society. Production and hosting by Elsevier B.V. All rights reserved.
文摘Aluminium alloy AA2219 is a high strength alloy belonging to 2000 series. It has been widely used for aerospace applications, especially for construction of cryogenic fuel tank. However, arc welding of AA2219 material is very critical. The major problems that arise in arc welding of AA2219 are the adverse development of residual stresses and the re-distribution as well as dissolution of copper rich phase in the weld joint.These effects increase with increase in heat input. Thus, special attention was taken to especially thick section welding of AA2219-T87 aluminium alloy. Hence, the present work describes the 25 mm-thick AA2219-T87 aluminium alloy plate butt welded by GTAW and GMAW processes using multi-pass welding procedure in double V groove design. The transverse shrinkage, conventional mechanical and metallurgical properties of both the locations on weld joints were studied. It is observed that the fair copper rich cellular(CRC) network is on Side-A of both the weldments. Further, it is noticed that, the severity of weld thermal cycle near to the fusion line of HAZ is reduced due to low heat input in GTAW process which results in non dissolution of copper rich phase. Based on the mechanical and metallurgical properties it is inferred that GTAW process is used to improve the aforementioned characteristics of weld joints in comparison to GMAW process.
文摘The selected modifications to the construction of grinding wheels were described which facilitate an increase in the material removal rate （grinding wheels with conic chamfer and grinding wheels with microdiscontinuities on the active surface）. Using these background details, a suggested thesis was put forward regarding the need to develop a device which will allow for the shaping of the macrogeometry of the grinding wheel （cylindrical and conical surfaces） and the microdiscontinuities within the dressing operation simultaneously. The device was presented and prepared in two functional variants （horizontal and vertical mounting of the motor）, then a prototype was described. An example of the grinding wheel active surface, shaped by using this device, was also presented. The theoretical analysis and experimental verification performed determine that the error of shaping the conic chamfer angle within the range of 0-1.5°, using the developed device, is approximately ±3%.
文摘As competition in the market for discrete part prod uc ts gets harder and harder the requirements for extreme manufacturing operati on efficiencies get increasingly accentuated. Therefore requirements for well behaved manufacturing operation control get more and more significant. The purpose of the paper is to establish a framework for development of formal m ethods for design of systems for simultaneous control of continuous manufacturin g task processes and resource allocation of discrete part manufacturing. In the paper states which are needed for feedback control of continuous manufact uring task processes are defined and an example is presented. States which are necessary for feedback control of distribution of manufacturing resources are defined. The definition is based on the states defined for feedba ck control of the continuous processes of discrete part manufacturing tasks. An exemple is presented. Based on use of the state variables two types of equations are described, the pu rpose of which it is to represent the constraints to which control of the manufa cturing system is subject. Characteristic instances of the equations are presen ted. Methods for design of systems which can control continuous tasks are presented. Methods for design of systems which can control resource allocation are presente d. Methods for design of systems which can simultaneously control continuous tas k processes and resource allocation as the resource allocation is subject to con tinuos task execution constraints are presented.
文摘A discrete event heuristic feedback control system fo r a steel plate storage at Odense Steel Shipyard Ltd is developed and implemente d in a computer-based simulation model. The plant is subject to stochastic dist urbances. The control system is able to handle this stochastic behaviour bec ause of the feedback design. The present simulation results indicate that a bene fit in the range of 30%～40% is reachable by modifying the plant. Plant description The steel plate storage is located at Odense Steel Shipyard Ltd, Denmark. The st eel plate storage contains steel plates used to build ship sections. The size of the storage is 600x35 meters. It consists of 32x8 stacks of plates. Plates are delivered and removed dynamically. The plate storage contains 5.000 steel plates in average. Over time, new plates delivered to the storage replace plates removed from the storage. The maximum si ze of a plate is 17x4 meters with a weight of up to 22 tons. The plates are uniq ue and dedicated to a specific purpose but in average the 5 000 plates consist o f 2 500 types. Plates are transported around the plate storage by two portal cranes. The cranes drive on a common rail and hence they cannot overtake each other. The cranes us e magnetic force to lift the plates. The crane can deliver the lifted plate to a conveyor belt or to another stack depending on whether the plate has been order ed for the current day or later. The plant is subject to different kinds of disturbances. The processes performed at the plant are stochastic. Furthermore, the due dates of the plates are frequ ently changed and hence the effect of previously sorting might be lost. The control task is to dispatch movements of plates to the two cranes. The overa ll goal is to minimize the costs at the plate storage and hence the two cranes a re used for executing the movements as fast as possible without colliding and re spect other physical constraints. Problem solution Different approaches have been investigated to solve the problem. A discrete eve nt heuristic feedback controller is used as an online algorithm. The controller is combined with a local search heuristic for improving the initial plan deliver ed by the controller. The improved plan is used as a reference for another feedb ack controller. To indicate the size of the problem, consider an example where the online algori thm is used for executing 600 movements for one day. Through the day the algorit hm finds the locally optimal movement between 20 executable movements. Then the number of different solutions is 20 600! Notice that the possibility of cho osing another destination for the plates to be moved is not taken into account! Results Without time disturbances the controller using an optimised plan as a reference supply the best performance. Nevertheless, when time disturbances are introduces the discrete event heuristic feedback controller performs as well. The comparis on depends on the size of the disturbances. When the disturbances reach a certai n level the discrete event heuristic feedback controller supply the best perform ance and robustness. If the performance is compared with the working system of today, it seems realis tic that a 30%～40% reduction in time is reachable.
基金Project(SAP-9162)supported by the Ministry of Mines,Technology Information,Forecasting and Assessment Council(TIFAC),Department of Science and Technology(DST),India。
文摘This study involves A356 alloy molded through ultrasonically vibrated cooling slope.The slope alongside ultrasonic power enables indispensable shear for engendering slurry from which the semisolid cast/heat treated billets got produced.An examination demonstrates ultrasonically vibrated cooling slope influencing the liquid fraction/microstructure/physical characteristics of stated billets.The investigation encompasses five diverse ultrasonic powers(0,75,150,200,250 W).The ultrasonic power of 150 W delivers finest/rounded microstructure with enhanced physical characteristics.Microstructural modifications reason physical transformations because of grain refinement and grain boundary/Hall-Petch strengthening.A smaller grain size reasons a higher strength/shape factor and an increased homogeneity reasons a higher ductility.Microstructural characteristics get improved by reheating.It is owing to coalescence throughout temperature homogenization.The physical characteristics is improved by reheating because of a reduced porosity and enhanced dissolution besides augmented homogeneity.A direct comparison remains impossible owing to unavailability of researches on ultrasonically vibrated cooling slope.
文摘The possibility of applying a high-pressure hydro-jet for renewal of the grinding wheel cutting ability was presented.This work was conducted in the internal cylindrical grinding process of the Titanium Grade 2 alloy,which belongs to the group of hard-to-cut materials.The analysis shows that the impact on the erosion effectiveness of the grinding wheel active surface(GWAS)depends upon the hydro-jet inclination angle and working pressure.Experimental results reveal that application of hydro-jet working pressure of 25 MPa allows for effective cleansing of the grinding wheel surface.Depending on the initial GWAS condition and the level of its smearing with chips of machined material,it is possible to increase the number of grinding wheel unevenness apexes by as much as 4.5 times.
基金support by the project entitled"Interdisciplinarity in Materials Science and Joining Technologies"from the Department of Production Engineering,Faculty of Technical Sciences Novi Sad,Serbia。
文摘Intermetallic aluminide compounds possess several potential advantages compared to alloyed steels,like enhanced oxidation resistance,lower density and the omittance of critical raw materials.Iron aluminides,compared to other transition metal-aluminides of TM_(3)-Al type,although having a higher density compared to titan-aluminides,have a lower density compared to nickel-aluminides,but also a higher ductility than both alternatives,making this material potentially effective in ballistic protection application.Density-wise,this material may be a worthy alternative to armour steels,which was the aim of this study.Two materials,Fe_(3)Al intermetallic compound(F3A-C)and Armox 500 armour steel were ballistically tested against tungsten-carbide(WC)armour-piercing ammunition,in accordance with STANAG 4569.After ballistic testing,microhardness and metallographic testing were performed,revealing differences in strain hardening,crack propagation mode and exit hole morphology.F3A-C ballistic resistance is similar to that of armour steel,in spite of the lower tensile and impact mechanical properties,relying on a considerably higher strain hardening rate,thermal properties and a lower density.
基金Guru Nanak at Dev Engg. College, Ludhiana (GNDEC) and SERB (File No. IMRC/AISTDF/R&D/P-10/2017) for providing financial/technical assistance to carry out the research
文摘The present study reports investigations on rheological,mechanical,thermal,tribological and morphological properties of feedstock filaments prepared with polylactic acid-polyether ketone ketone-hydroxyapatite-chitosan(PLA-PEKK-HAp-CS)composite for 3D printing of functional prototypes.The study consists of a series of melt processing operations on melt flow index(MFI)setup as per ASTM D-1238 for melt flow certainty followed by fixation of reinforcement composition/proportion as 94%PEKK-4%HAp-2%CS(B)by mass in PLA matrix(A).The blending of reinforcement and preparation of feedstock filament for fused deposition modeling(FDM)set up has been performed on commercial twin screw extruder(TSE).The results of study suggest that feedstock filaments prepared with blend of 95%A-5%B(by mass)at 200℃processing temperature and 100 r/min rotational speed on TSE resulted into better tensile properties(35.9 MPa peak strength and 32.3 MPa break strength)with 6.24%surface porosity,42.67 nm surface roughness(R_(a))and acceptable heat capacity(2.14 J/g).However as regards to tribological behavior,the minimum wear of 316μm was observed for sample with poor tensile properties.As regards to crash application for scaffolds the maximum toughness of 1.16 MPa was observed for 85%A-15%B(by mass)at 200℃processing temperature and 150 r/min rotational speed on TSE.
文摘Functionalized implants demonstrate an upgraded approach in orthopedic implants,aiming to achieve long term success through improved bio integration.Bioceramic coatings with multifunctionality have arisen as an effective substitute for conventional coatings,owing to their combination of various properties that are essential for bio-implants,such as osteointegration and antibacterial character.In the present study,thin hopeite coatings were produced by Pulsed laser deposition(PLD)and radio frequency magnetron sputtering(RFMS)on Ti64 substrates.The obtained hopeite coatings were annealed at 500°C in ambient air and studied in terms of surface morphology,phase composition,surface roughness,adhesion strength,antibacterial efficacy,apatite forming ability,and surface wettability by scanning electron microscope(SEM),X-ray diffraction(XRD),atomic force microscope(AFM),tensometer,fluorescence-activated cell sorting(FACS),simulated body fluid(SBF)immersion test and contact angle goniometer,respectively.Furthermore,based on promising results obtained in the present work it can be summarized that the new generation multifunctional hopeite coating synthesized by two alternative new process routes of PLD and RFMS on Ti64 substrates,provides effective alternatives to conventional coatings,largely attributed to strong osteointegration and antibacterial character of deposited hopeite coating ensuring the overall stability of metallic orthopedic implants.
文摘The most important grinding processes were realized in a single pass of the grinding wheel,such as continuous path controlled grinding (CPCG/Peelgrinding/HSP),CPCG with reduced contact of the grinding wheel (Quickpoint),single-pass longitudinal internal grinding,creep feed grinding (CFG),longitudinal cylindrical grinding with grinding wheels made of conventional abrasive materials and longitudinal internal cylindrical grinding using grinding wheels with zone-diversified structure.
