gradient aluminum alloy was prepared by semi-continuous casting using double-stream-pouring technique. The microstructures of the as-cast, pressed and heat-treated alloys were analyzed by scanning electron microscope ...gradient aluminum alloy was prepared by semi-continuous casting using double-stream-pouring technique. The microstructures of the as-cast, pressed and heat-treated alloys were analyzed by scanning electron microscope and transmission electron microscope. And the mechanical properties of the alloy in pressed and heat-treated states were studied. The results show that the ingots with diameter of 65 mm and external thickness （about） 5.5 mm are obtained when the temperatures of the melt in the internal and external ladles are 1 023 and 1 003 K, respectively, and the nozzle diameter is 2.0 mm. The microstructures of the as-cast alloy consist of α（Al）+（θ（CuAl2））+S（Al2CuMg） in the internal region and （α（Al）+MnAl6） in the external region. The phases found in the internal and external layers coexist in the transition zone. The transition layer is maintained after plastic deformation and heat treatment of the alloy. The tensile strength, yield strength and elongation of the alloy are 300 MPa, 132 MPa and 16.0%, respectively, after T6 treatment. The tensile and yield strength are increased by 150.0% and （94.1%,） respectively, compared with that of 3003 aluminum alloy. The maximum hardness in the internal region of 2024/3003 gradient aluminum alloy can be increased from HRF 55 in the pressed state to HRF 70 in the heat-treated state.展开更多
Mechanical properties and tribological behavior of a novel cast heat resisting copper based alloy are investigated. The corresponding properties of a commercial aluminum bronze C95500 (ASTM B30) are compared with the ...Mechanical properties and tribological behavior of a novel cast heat resisting copper based alloy are investigated. The corresponding properties of a commercial aluminum bronze C95500 (ASTM B30) are compared with the alloy. The results show that the alloy possesses better mechanical properties and tribological behaviors than that of C95500 at elevated temperature. The tensile strength, elongation and hardness at 500℃ are 470MPa, 2.5% and HB220, respectively. The wear rate of the developed alloy at ambient and elevated temperature is about one sixth and one fortieth of that of C95500, respectively. The alloy is very suitable for ma nufacturing heat resisting and wear resisting parts. Major strengthening mechanisms for the alloy are solution strengthening and the second phase strengthening.展开更多
when a gun fires, a large amount of heat is brought in the barrel. Erosion/wear and security problems(self ignition of the propellant) associated with this high thermal energy have to be solved owing to the use of hig...when a gun fires, a large amount of heat is brought in the barrel. Erosion/wear and security problems(self ignition of the propellant) associated with this high thermal energy have to be solved owing to the use of higher combustion gas temperature for improved cannon performance and firing at the sustained high rates. Barrel cooling technologies are the effective measures for addressing this issue. In view of the importance of having knowledge of the heat flux, an approach to calculate heat flux based on measurements was presented and validated. The calculated heat flux is used as the inner boundary condition for modeling heat transfer in a 155 mm mid-wall cooled compound gun barrel. Theoretical analysis and simulated results show that natural air cooling is dramatically slower than the forced liquid mid-wall cooling, accordingly wear life of actively cooled barrel is increased and barrel overheating is prevented.展开更多
A finite element analysis method was used to simulate the stamping process of the blade of a large concrete-mixer truck. The updated Lagrange method and the elasto-plastic constitutive equation were adopted to solve t...A finite element analysis method was used to simulate the stamping process of the blade of a large concrete-mixer truck. The updated Lagrange method and the elasto-plastic constitutive equation were adopted to solve the large strain and displacement deformation of the blade. A modified Coulomb friction model was used to solve the sliding contact between the blade and the dies. The von Mises stress distribution in the blade, the spatial displacement variation and the spring-back of the typical node were investigated in the simulation. The von Mises stress in the blade where the spring-back occurs is lowered from 463.0MPa to 150.0MPa before and after the spring-back. A typical node in the blade has a 3.33mm spring-back in Z direction. The results of the (experiments) agree well with the simulation. The analysis results are valuable for designing optimal tool dies.展开更多
文摘gradient aluminum alloy was prepared by semi-continuous casting using double-stream-pouring technique. The microstructures of the as-cast, pressed and heat-treated alloys were analyzed by scanning electron microscope and transmission electron microscope. And the mechanical properties of the alloy in pressed and heat-treated states were studied. The results show that the ingots with diameter of 65 mm and external thickness （about） 5.5 mm are obtained when the temperatures of the melt in the internal and external ladles are 1 023 and 1 003 K, respectively, and the nozzle diameter is 2.0 mm. The microstructures of the as-cast alloy consist of α（Al）+（θ（CuAl2））+S（Al2CuMg） in the internal region and （α（Al）+MnAl6） in the external region. The phases found in the internal and external layers coexist in the transition zone. The transition layer is maintained after plastic deformation and heat treatment of the alloy. The tensile strength, yield strength and elongation of the alloy are 300 MPa, 132 MPa and 16.0%, respectively, after T6 treatment. The tensile and yield strength are increased by 150.0% and （94.1%,） respectively, compared with that of 3003 aluminum alloy. The maximum hardness in the internal region of 2024/3003 gradient aluminum alloy can be increased from HRF 55 in the pressed state to HRF 70 in the heat-treated state.
文摘Mechanical properties and tribological behavior of a novel cast heat resisting copper based alloy are investigated. The corresponding properties of a commercial aluminum bronze C95500 (ASTM B30) are compared with the alloy. The results show that the alloy possesses better mechanical properties and tribological behaviors than that of C95500 at elevated temperature. The tensile strength, elongation and hardness at 500℃ are 470MPa, 2.5% and HB220, respectively. The wear rate of the developed alloy at ambient and elevated temperature is about one sixth and one fortieth of that of C95500, respectively. The alloy is very suitable for ma nufacturing heat resisting and wear resisting parts. Major strengthening mechanisms for the alloy are solution strengthening and the second phase strengthening.
文摘when a gun fires, a large amount of heat is brought in the barrel. Erosion/wear and security problems(self ignition of the propellant) associated with this high thermal energy have to be solved owing to the use of higher combustion gas temperature for improved cannon performance and firing at the sustained high rates. Barrel cooling technologies are the effective measures for addressing this issue. In view of the importance of having knowledge of the heat flux, an approach to calculate heat flux based on measurements was presented and validated. The calculated heat flux is used as the inner boundary condition for modeling heat transfer in a 155 mm mid-wall cooled compound gun barrel. Theoretical analysis and simulated results show that natural air cooling is dramatically slower than the forced liquid mid-wall cooling, accordingly wear life of actively cooled barrel is increased and barrel overheating is prevented.
基金Project(2002A1040703) supported by the Science and Technology Fund of Guangdong Province
文摘A finite element analysis method was used to simulate the stamping process of the blade of a large concrete-mixer truck. The updated Lagrange method and the elasto-plastic constitutive equation were adopted to solve the large strain and displacement deformation of the blade. A modified Coulomb friction model was used to solve the sliding contact between the blade and the dies. The von Mises stress distribution in the blade, the spatial displacement variation and the spring-back of the typical node were investigated in the simulation. The von Mises stress in the blade where the spring-back occurs is lowered from 463.0MPa to 150.0MPa before and after the spring-back. A typical node in the blade has a 3.33mm spring-back in Z direction. The results of the (experiments) agree well with the simulation. The analysis results are valuable for designing optimal tool dies.
