gradient aluminum alloy was prepared by semi-continuous casting using double-stream-pouring technique. The microstructures of the as-cast, pressed and heat-treated alloys were analyzed by scanning electron microscope ...gradient aluminum alloy was prepared by semi-continuous casting using double-stream-pouring technique. The microstructures of the as-cast, pressed and heat-treated alloys were analyzed by scanning electron microscope and transmission electron microscope. And the mechanical properties of the alloy in pressed and heat-treated states were studied. The results show that the ingots with diameter of 65 mm and external thickness （about） 5.5 mm are obtained when the temperatures of the melt in the internal and external ladles are 1 023 and 1 003 K, respectively, and the nozzle diameter is 2.0 mm. The microstructures of the as-cast alloy consist of α（Al）+（θ（CuAl2））+S（Al2CuMg） in the internal region and （α（Al）+MnAl6） in the external region. The phases found in the internal and external layers coexist in the transition zone. The transition layer is maintained after plastic deformation and heat treatment of the alloy. The tensile strength, yield strength and elongation of the alloy are 300 MPa, 132 MPa and 16.0%, respectively, after T6 treatment. The tensile and yield strength are increased by 150.0% and （94.1%,） respectively, compared with that of 3003 aluminum alloy. The maximum hardness in the internal region of 2024/3003 gradient aluminum alloy can be increased from HRF 55 in the pressed state to HRF 70 in the heat-treated state.展开更多
Mechanical properties and tribological behavior of a novel cast heat resisting copper based alloy are investigated. The corresponding properties of a commercial aluminum bronze C95500 (ASTM B30) are compared with the ...Mechanical properties and tribological behavior of a novel cast heat resisting copper based alloy are investigated. The corresponding properties of a commercial aluminum bronze C95500 (ASTM B30) are compared with the alloy. The results show that the alloy possesses better mechanical properties and tribological behaviors than that of C95500 at elevated temperature. The tensile strength, elongation and hardness at 500℃ are 470MPa, 2.5% and HB220, respectively. The wear rate of the developed alloy at ambient and elevated temperature is about one sixth and one fortieth of that of C95500, respectively. The alloy is very suitable for ma nufacturing heat resisting and wear resisting parts. Major strengthening mechanisms for the alloy are solution strengthening and the second phase strengthening.展开更多
Particulate composites are one of the widely used materials in producing numerous state-of-the-art components in biomedical,automobile,aerospace including defence technology.Variety of modelling techniques have been a...Particulate composites are one of the widely used materials in producing numerous state-of-the-art components in biomedical,automobile,aerospace including defence technology.Variety of modelling techniques have been adopted in the past to model mechanical behaviour of particulate composites.Due to their favourable properties,particle-based methods provide a convenient platform to model failure or fracture of these composites.Smooth particle hydrodynamics(SPH)is one of such methods which demonstrate excellent potential for modelling failure or fracture of particulate composites in a Lagrangian setting.One of the major challenges in using SPH method for modelling composite materials depends on accurate and efficient way to treat interface and boundary conditions.In this paper,a masterslave method based multi-freedom constraints is proposed to impose essential boundary conditions and interfacial displacement constraints in modelling mechanical behaviour of composite materials using SPH method.The proposed methodology enforces the above constraints more accurately and requires only smaller condition number for system stiffness matrix than the procedures based on typical penalty function approach.A minimum cut-off value-based error criteria is employed to improve the computational efficiency of the proposed methodology.In addition,the proposed method is further enhanced by adopting a modified numerical interpolation scheme along the boundary to increase the accuracy and computational efficiency.The numerical examples demonstrate that the proposed master-slave approach yields better accuracy in enforcing displacement constraints and requires approximately the same computational time as that of penalty method.展开更多
Hypereutectic Al-40 wt.%Si alloys were fabricated by the combination of gas atomization and spark plasma sintering(SPS) technology. The effects of holding time(15-60 min) on phase composition, microstructure, density,...Hypereutectic Al-40 wt.%Si alloys were fabricated by the combination of gas atomization and spark plasma sintering(SPS) technology. The effects of holding time(15-60 min) on phase composition, microstructure, density,mechanical properties of Al-Si alloys were investigated by XRD, SEM, a hydrostatic balance, an automatic micro hardness tester and a universal tensile testing machine. The results showed that homogenous distribution of ultrafine primary Si and high density of alloys can be obtained at holding time of 30 min. Compared with primary Si(3.7 μm)fabricated by gas atomization, the average size increased from 5.17 to 7.72 μm with the increase of holding time during SPS process. Overall, the relative density, maximum tensile strength and Vickers hardness of 94.9%, 205 MPa and HV;196.86 were achieved at holding time of 30 min, respectively. In addition, all the diffraction peaks were corresponded to α-Al or β-Si and no other phase can be detected. Finally, the densification process of SPS was also discussed.展开更多
Composite materials exhibit the impressive mechanical properties of high damping and stiffness,which cannot be attained by employing conventional single materials.Along these lines,a novel material architecture is pre...Composite materials exhibit the impressive mechanical properties of high damping and stiffness,which cannot be attained by employing conventional single materials.Along these lines,a novel material architecture is presented in this work in order to fabricate composites with enhanced mechanical characteristics.More specifically,entangled metallic wire materials were used as the active matrix,whereas polyurethane was employed as the reinforcement elements.As a result,an entangled metallic wire material-polyurethane composite with high damping and stiffness was prepared by enforcing the vacuum infiltration method.On top of that,the mechanical properties(loss factor,energy consumption,and average stiffness)of the proposed composite materials were characterized by performing dynamic tests,and its fatigue characteristics were verified by the micro-interface bonding,as well as the macro-damage factor.The impact of the density,preloading spacing,loading amplitude,and exciting frequency on the mechanical properties of the composites were also thoroughly analyzed.The extracted results indicate that the mechanical properties of the composites were significantly enhanced than those of the pure materials due to the introduction of interface friction.Moreover,the average stiffness of the composites was about 10 times the respective value of the entangled metallic wire material.Interestingly,a rise in the loading period leads to some failure between the composite interfaces,which reduces the stiffness property but enhances the damping dissipation properties.Finally,a comprehensive dynamic mechanical model of the composites was established,while it was experimentally verified.The proposed composites possess higher damping features,i.e.,stiffness characteristics,and maintain better fatigue characteristics,which can broaden the application range of the composites.In addition,we provide a theoretical and experimental framework for the research and applications in the field of metal matrix composites.展开更多
The effect of external vibration on the velocity uniformity of the moving mechanism of the angular mir⁃ror translational Fourier transform interferometer(hereinafter referred to as interferometer)can be quantitatively...The effect of external vibration on the velocity uniformity of the moving mechanism of the angular mir⁃ror translational Fourier transform interferometer(hereinafter referred to as interferometer)can be quantitatively analysed by the interferometer optical range difference velocity stability.The article proposes a more comprehen⁃sive method of analysing the optical range difference velocity uniformity for the reliability of the interferometer ki⁃nematic mechanism under the influence of on-orbit microvibration in the process of space spectroscopy detection.The method incorporates the structural response of the interferometer caused by external excitation into the stabili⁃ty analysis as one of the influencing factors,so as to reflect the reliability of the interferometer in orbit more realis⁃tically,and judge the microvibration criticality that the interferometer can withstand more accurately.At the same time,an optical surface model of the interferometer is established to further theoretically characterise the effect of microvibration on the homogeneity of the interferometric mechanism.The method discussed in the article pro⁃vides a way of thinking for the judgement of the reliability of the mechanism movement under the external excita⁃tion perturbation as well as the research on the optimisation of the mechanism control.展开更多
The deformation behavior of hot-rolled AZ31 magnesium(Mg)alloy sheet was analyzed when subjected to uniaxial tension along its normal direction at temperatures ranging from 100 to 400℃and strain rates ranging from 0....The deformation behavior of hot-rolled AZ31 magnesium(Mg)alloy sheet was analyzed when subjected to uniaxial tension along its normal direction at temperatures ranging from 100 to 400℃and strain rates ranging from 0.5 to 100 mm/min.Based on the stress−strain curves and the dynamic material model,the hot processing map was established,which demonstrates that the power dissipation factor(η)is the most sensitive to strain rate at 400℃via absorption of dislocations.At 400℃,sample at 0.5 mm/min possessesηof 0.89 because of its lower kernel average misorientation(KAM)value of 0.51,while sample at 100 mm/min possessesηof 0.46 with a higher KAM value of 1.147.In addition,the flow stress presents a slight decrease of 25.94 MPa at 10 mm/min compared to that at 100 mm/min and 100℃.The reasons are twofold:a special~34°texture component during 100℃-100 mm/min favoring the activation of basal slip,and dynamic recrystallization(DRX)also providing softening effect to some extent by absorbing dislocations.Difference in activation of basal slip among twin laminas during 100℃-100 mm/min results in deformation inhomogeneity within the grains,which generates stress that helps matrix grains tilt to a direction favorable to basal slip,forming the special~34°texture component.展开更多
Herein,a sub-micron lanthanum zirconate ceramic(La_(2)Zr_(2)O_(7),LZO)with a pyrochlore structure was prepared by the sol-gel and high temperature sintering methods.The corrosion behavior and mechanism of calcium-ferr...Herein,a sub-micron lanthanum zirconate ceramic(La_(2)Zr_(2)O_(7),LZO)with a pyrochlore structure was prepared by the sol-gel and high temperature sintering methods.The corrosion behavior and mechanism of calcium-ferrum-alumina-silicate(CFAS)powder(33CaO:10FeO_(1.5):13AlO_(1.5):44SiO_(2))on the sub-micron LZO ceramic at 1673 K was investigated.The results indicate that the average grain size of sub-micron LZO ceramic was 895 nm.The CFAS melt rapidly diffused into the interior of the LZO ceramic wafer and reacted with it to generate high melting point rod-shaped Ca_(2)La_(8)(SiO_(4))_(6)O_(2)apatite and m-ZrO_(2)phases,which can effectively hinder further diffusion of CFAS melt,resulting in a slow increase in corrosion depth with corrosion time.After 30 h of CFAS corrosion at 1673 K,the corrosion depth of the LZO ceramic wafer was only 160.3µm,demonstrating its excellent high-temperature resistance to CFAS corrosion.展开更多
In the present study,two-layered stainless steel-copper composites with a thickness of 50μm were initially subjected to annealing at 800,900 and 1000℃for 5 min,respectively,to achieve diverse microstructural feature...In the present study,two-layered stainless steel-copper composites with a thickness of 50μm were initially subjected to annealing at 800,900 and 1000℃for 5 min,respectively,to achieve diverse microstructural features.Then the influence of annealing temperature on the formability of stainless steel-copper composites and the quality of micro composite cups manufactured by micro deep drawing(MDD)were investigated,and the underlying mechanism was analyzed.Three finite element(FE)models,including basic FE model,Voronoi FE model and surface morphological FE model,were developed to analyze the forming performance of stainless steel-copper composites during MDD.The results show that the stainless steel-copper composites annealed at 900℃possess the best plasticity owing to the homogeneous and refined microstructure in both stainless steel and copper matrixes,and the micro composite cup with specimen annealed at 900℃exhibits a uniform wall thickness as well as high surface quality with the fewest wrinkles.The results obtained from the surface morphological FE model considering material inhomogeneity and surface morphology of the composites are the closest to the experimental results compared to the basic and Voronoi FE model.During MDD process,the drawing forces decrease with increasing annealing temperature as a consequence of the strength reduction.展开更多
A new structure design method of elastic composite cylindrical roller bearing is proposed, in which PTFE is embedded into a hollow cylindrical rolling element, according to the principle of creative combinations and t...A new structure design method of elastic composite cylindrical roller bearing is proposed, in which PTFE is embedded into a hollow cylindrical rolling element, according to the principle of creative combinations and through innovation research on cylindrical roller bearing structure. In order to systematically investigate the inner wall bending stress of the rolling element in elastic composite cylindrical roller bearing, finite element analysis on different elastic composite cylindrical rolling elements was conducted. The results show that, the bending stress of the elastic composite cylindrical rolling increases along with the increase of hollowness with the same filling material. The bending stress of the elastic composite cylindrical rolling element decreases along with the increase of the elasticity modulus of the material under the same physical dimension. Under the same load, on hollow cylindrical rolling element, the maximum bending tensile stress values of the elastic composite cylindrical rolling element after material filling at 0° and 180° are 8.2% and 9.5%, respectively, lower than those of the deep cavity hollow cylindrical rolling element. In addition, the maximum bending-compressive stress value at 90° is decreased by 6.1%.展开更多
Ni60-WC particles are used to improve the wear resistance of hard-facing steel due to their high hardness. An emerging technology that combines laser with cold spraying to deposit the hard-facing coatings is known as ...Ni60-WC particles are used to improve the wear resistance of hard-facing steel due to their high hardness. An emerging technology that combines laser with cold spraying to deposit the hard-facing coatings is known as supersonic laser deposition. In this study, Ni60-WC is deposited on low-carbon steel using SLD. The microstructure and performance of the coatings are investigated through SEM, optical microscopy, EDS, XRD, microhardness and pin-on-disc wear tests. The experimental results of the coating processed with the optimal parameters are compared to those of the coating deposited using laser cladding.展开更多
The dynamic modeling and solution of the 3-RRS spatial parallel manipulators with flexible links were investigated. Firstly, a new model of spatial flexible beam element was proposed, and the dynamic equations of elem...The dynamic modeling and solution of the 3-RRS spatial parallel manipulators with flexible links were investigated. Firstly, a new model of spatial flexible beam element was proposed, and the dynamic equations of elements and branches of the parallel manipulator were derived. Secondly, according to the kinematic coupling relationship between the moving platform and flexible links, the kinematic constraints of the flexible parallel manipulator were proposed. Thirdly, using the kinematic constraint equations and dynamic model of the moving platform, the overall system dynamic equations of the parallel manipulator were obtained by assembling the dynamic equations of branches. FtLrthermore, a few commonly used effective solutions of second-order differential equation system with variable coefficients were discussed. Newmark numerical method was used to solve the dynamic equations of the flexible parallel manipulator. Finally, the dynamic responses of the moving platform and driving torques of the 3-RRS parallel mechanism with flexible links were analyzed through numerical simulation. The results provide important information for analysis of dynamic performance, dynamics optimization design, dynamic simulation and control of the 3-RRS flexible parallel manipulator.展开更多
The topography of gear meshing interfaces is one of the key factors affecting the dynamic characteristics of the gear transmission system.In order to obtain the contact characteristics of meshing gear pair with differ...The topography of gear meshing interfaces is one of the key factors affecting the dynamic characteristics of the gear transmission system.In order to obtain the contact characteristics of meshing gear pair with different surface micro-topographies,an interface feature model and a tribo-dynamics coupling model for the gear system are proposed in this paper.The effects of the gear tooth surface micro-topography on the oil film distribution,contact damping and friction are considered.The time-varying meshing stiffness and the static transmission error are included in the abovementioned models.An exemplary gear pair is analyzed using the proposed models to investigate the influence of the surface micro-topography on the dynamic characteristics of gear system under different micro-topographies and input torque conditions.Simulation results show that the effects of gear tooth micro-topography on the gear dynamic responses(including the friction and the vicious damping at the gear meshing interface and the vibration in the direction of offline of action)are highly dependent on the regularity of tooth surface.The vibration and noise can be significantly controlled by manufacturing a regular gear tooth profiles instead of random profiles.展开更多
Design of forming dies and whole process of simulation of cold rolling involutes spline can be realized by using of CAD software of PRO-E and CAE software of DEFORM-3D. Software DEFORM-3D provides an automatic and opt...Design of forming dies and whole process of simulation of cold rolling involutes spline can be realized by using of CAD software of PRO-E and CAE software of DEFORM-3D. Software DEFORM-3D provides an automatic and optimized remeshing function, especially for the large deformation. In order to use this function sufficiently, simulation of cold rolling involutes spline can be implemented indirectly. The relationship between die and workpiece, forming force and characteristic of deformation in the forming process of cold rolling involutes spline are analyzed and researched. Meanwhile, reliable proofs for the design of dies and deforming equipment are provided.展开更多
The microstructure evolution of 7A85 aluminum alloy at the conditions of strain rate(0.001−1 s^(−1))and deformation temperature(250−450°C)was studied by optical microscopy(OM)and electron back scattering diffract...The microstructure evolution of 7A85 aluminum alloy at the conditions of strain rate(0.001−1 s^(−1))and deformation temperature(250−450°C)was studied by optical microscopy(OM)and electron back scattering diffraction(EBSD).Based on the K-M dislocation density model,a two-stage K-M dislocation density model of 7A85 aluminum alloy was established.The results reveal that dynamic recovery(DRV)and dynamic recrystallization(DRX)are the main mechanisms of microstructure evolution during thermal deformation of 7A85 aluminum alloy.350−400°C is the transformation zone from dynamic recovery to dynamic recrystallization.At low temperature(≤350°C),DRV is the main mechanism,while DRX mostly occurs at high temperature(≥400°C).At this point,the sensitivity of microstructure evolution to temperature is relatively high.As the temperature increased,the average misorientation angle(θˉ_(c))increased significantly,ranging from 0.93°to 7.13°.Meanwhile,the f_(LAGBs) decreased with the highest decrease of 24%.展开更多
Planet gear systems(PGSs)are key components of transmission mechanisms.Structural and material characteristics of gearbox and shaft can affect the support stiffness and vibrations of PGSs.The ring gear flexibility sho...Planet gear systems(PGSs)are key components of transmission mechanisms.Structural and material characteristics of gearbox and shaft can affect the support stiffness and vibrations of PGSs.The ring gear flexibility should affect the vibrations of PGSs too.However,most previous work did not completely consider the effects of the ring gear flexibility on the vibrations of PGSs and flexible supports of ring and sun gears.Thus,this paper presents a flexible-rigid coupling multi-body dynamic(FMBD)model for a PGS with the flexible supports and ring gear flexibility.A finite element model of ring gear is established to formulate the ring gear flexibility.The influences of clearance and damping of planet bearings on the vibrations of PGS are considered.The effects of flexible supports and ring gear flexibility on the vibrations of PGS under different moment and speed conditions are studied.The statistical parameters and peak frequencies of PGS from the proposed FMBD and previous rigid multi-body dynamic(RMBD)models are compared.The results denote that the flexible support has a great effect on the vibrations of PGS.This paper can provide some guidance for the support structure design and vibration control for PGSs.展开更多
To solve the problem of sealing between the barrel and the rubber ring of shell body during an launching process of aerodynamic extinguishing cannon, a rubber sealing model with bionic dimpled characteristics was esta...To solve the problem of sealing between the barrel and the rubber ring of shell body during an launching process of aerodynamic extinguishing cannon, a rubber sealing model with bionic dimpled characteristics was established based on the theory of bionic dimpled drag reduction and the principle of rubber sealing. In condition that the bionic dimpled characteristic diameters were 1, 2, 3, 4, and 5 mm, respectively, by numerical simulation, the influence of the installing compression of the rubber sealing ring on its surface stress and deformation was analyzed, and sealing performance of the rubber ring with different diameters of bionic dimpled was studied. The results show that the deformation of rubber ring appears prominent nonlinear characteristics when compression is increased from 1.5 mm to 2.5 ram. When the compression is 2.5 mm, the equivalent compression stress on the sealing areas of both sides of the rubber seal is greater than the working pressure of aerodynamic extinguishing cannon, which could meet the sealing requirement and would not cause leakage. So the rubber sealing ring with bionic dimpled surface possesses a good sealing characteristic and has no negative effect on the sealing of shell body; When the compression is 2.5 mm, the larger equivalent stress on the edge of sealing ring and the more even stress distribution in the high pressure area are generated due to the smaller compressive stress on the bionic dimple areas, which lays a foundation for the drag reduction characteristics of the shell body＇s rubber ring with bionic dimpled surface.展开更多
In heavy duty machine tools, hydrostatic turntable is often used as a means for providing rotational motion and supporting workpiece, so the accuracy of turntable is crucial for part machining. In order to analyze the...In heavy duty machine tools, hydrostatic turntable is often used as a means for providing rotational motion and supporting workpiece, so the accuracy of turntable is crucial for part machining. In order to analyze the influence of load-indcued errors on machining accuracy, an identification model of load-induced errors based on the deformation caused by applied load of hydrostatic turntable of computerized numerical control(CNC) gantry milling heavy machine is proposed. Based on multi-body system theory and screw theory, the space machining accuracy model of heavy duty machine tool is established with consideration of identified load-induced errors. And then, the influence of load-induced errors on space machining accuracy and the roundness error of a milled hole is analyzed. The analysis results show that load-induced errors have a big influence on the roundness error of machined hole, especially when the center of the milled hole is far from that of hydrostatic turntable.展开更多
The variation characteristics of aquifer parameters,induced by groundwater source heat pump(GWSHP) operation under variable flow,were theoretically analyzed through a case study,in which the characteristics of buildin...The variation characteristics of aquifer parameters,induced by groundwater source heat pump(GWSHP) operation under variable flow,were theoretically analyzed through a case study,in which the characteristics of building air conditioning load were considered.The results,compared with the constant flow operation,indicate that the influence on the variations of porosity,hydraulic conductivity and confined water head is decreased by 48%,51% and 71%,respectively,under variable flow operation.The security of variable flow operation is superior to that of constant flow.It is also concluded that the climate region and function of the buildings are primary factors which affect the suitability of variable flow operation in GWSHP.展开更多
Aiming at determining the thermal contact resistance of ball screws,a new analytical method combining the minimum excess principle with the MB fractal theory is proposed to estimate thermal contact resistance of ball ...Aiming at determining the thermal contact resistance of ball screws,a new analytical method combining the minimum excess principle with the MB fractal theory is proposed to estimate thermal contact resistance of ball screws considering microscopic fractal characteristics of contact surfaces.The minimum excess principle is employed for normal stress analysis.Moreover,the MB fractal theory is adopted for thermal contact resistance.The effectiveness of the proposed method is validated by self-designed experiment.The comparison between theoretical and experimental results demonstrates that thermal contact resistance of ball screws can be obtained by the proposed method.On this basis,effects of fractal parameters on thermal contact resistance of ball screws are discussed.Moreover,effects of the axial load on thermal contact resistance of ball screws are also analyzed.The conclusion can be drawn that the thermal contact resistance decreases along with the fractal dimension D increase and it increases along with the scale parameter G increase,and thermal contact resistance of ball screws is retained almost constant along with axial load increase before the preload of the right nut turns into zero in value.The application of the proposed method is also conducted and validated by the temperature measurement on a self-designed test bed.展开更多
文摘gradient aluminum alloy was prepared by semi-continuous casting using double-stream-pouring technique. The microstructures of the as-cast, pressed and heat-treated alloys were analyzed by scanning electron microscope and transmission electron microscope. And the mechanical properties of the alloy in pressed and heat-treated states were studied. The results show that the ingots with diameter of 65 mm and external thickness （about） 5.5 mm are obtained when the temperatures of the melt in the internal and external ladles are 1 023 and 1 003 K, respectively, and the nozzle diameter is 2.0 mm. The microstructures of the as-cast alloy consist of α（Al）+（θ（CuAl2））+S（Al2CuMg） in the internal region and （α（Al）+MnAl6） in the external region. The phases found in the internal and external layers coexist in the transition zone. The transition layer is maintained after plastic deformation and heat treatment of the alloy. The tensile strength, yield strength and elongation of the alloy are 300 MPa, 132 MPa and 16.0%, respectively, after T6 treatment. The tensile and yield strength are increased by 150.0% and （94.1%,） respectively, compared with that of 3003 aluminum alloy. The maximum hardness in the internal region of 2024/3003 gradient aluminum alloy can be increased from HRF 55 in the pressed state to HRF 70 in the heat-treated state.
文摘Mechanical properties and tribological behavior of a novel cast heat resisting copper based alloy are investigated. The corresponding properties of a commercial aluminum bronze C95500 (ASTM B30) are compared with the alloy. The results show that the alloy possesses better mechanical properties and tribological behaviors than that of C95500 at elevated temperature. The tensile strength, elongation and hardness at 500℃ are 470MPa, 2.5% and HB220, respectively. The wear rate of the developed alloy at ambient and elevated temperature is about one sixth and one fortieth of that of C95500, respectively. The alloy is very suitable for ma nufacturing heat resisting and wear resisting parts. Major strengthening mechanisms for the alloy are solution strengthening and the second phase strengthening.
基金National Key R&D Program of China(No.2018YFC0809700,No.2017YFC0803300)National Natural Science Foundation of China(No.71673158,No.11702046).
文摘Particulate composites are one of the widely used materials in producing numerous state-of-the-art components in biomedical,automobile,aerospace including defence technology.Variety of modelling techniques have been adopted in the past to model mechanical behaviour of particulate composites.Due to their favourable properties,particle-based methods provide a convenient platform to model failure or fracture of these composites.Smooth particle hydrodynamics(SPH)is one of such methods which demonstrate excellent potential for modelling failure or fracture of particulate composites in a Lagrangian setting.One of the major challenges in using SPH method for modelling composite materials depends on accurate and efficient way to treat interface and boundary conditions.In this paper,a masterslave method based multi-freedom constraints is proposed to impose essential boundary conditions and interfacial displacement constraints in modelling mechanical behaviour of composite materials using SPH method.The proposed methodology enforces the above constraints more accurately and requires only smaller condition number for system stiffness matrix than the procedures based on typical penalty function approach.A minimum cut-off value-based error criteria is employed to improve the computational efficiency of the proposed methodology.In addition,the proposed method is further enhanced by adopting a modified numerical interpolation scheme along the boundary to increase the accuracy and computational efficiency.The numerical examples demonstrate that the proposed master-slave approach yields better accuracy in enforcing displacement constraints and requires approximately the same computational time as that of penalty method.
基金Project(18JS060) supported by the Shaanxi Key Laboratory of Nano-materials and Technology,ChinaProject(2018JQ5087) supported by Natural Science Basic Research Plan of Shaanxi Province,China。
文摘Hypereutectic Al-40 wt.%Si alloys were fabricated by the combination of gas atomization and spark plasma sintering(SPS) technology. The effects of holding time(15-60 min) on phase composition, microstructure, density,mechanical properties of Al-Si alloys were investigated by XRD, SEM, a hydrostatic balance, an automatic micro hardness tester and a universal tensile testing machine. The results showed that homogenous distribution of ultrafine primary Si and high density of alloys can be obtained at holding time of 30 min. Compared with primary Si(3.7 μm)fabricated by gas atomization, the average size increased from 5.17 to 7.72 μm with the increase of holding time during SPS process. Overall, the relative density, maximum tensile strength and Vickers hardness of 94.9%, 205 MPa and HV;196.86 were achieved at holding time of 30 min, respectively. In addition, all the diffraction peaks were corresponded to α-Al or β-Si and no other phase can be detected. Finally, the densification process of SPS was also discussed.
基金National Natural Science Foundation of China(Grant No.52175162,51805086 and 51975123)Natural Science Foundation of Fujian Province(Grant No.2019J01210)Health education joint project of Fujian Province(Grant No.2019-WJ-01)。
文摘Composite materials exhibit the impressive mechanical properties of high damping and stiffness,which cannot be attained by employing conventional single materials.Along these lines,a novel material architecture is presented in this work in order to fabricate composites with enhanced mechanical characteristics.More specifically,entangled metallic wire materials were used as the active matrix,whereas polyurethane was employed as the reinforcement elements.As a result,an entangled metallic wire material-polyurethane composite with high damping and stiffness was prepared by enforcing the vacuum infiltration method.On top of that,the mechanical properties(loss factor,energy consumption,and average stiffness)of the proposed composite materials were characterized by performing dynamic tests,and its fatigue characteristics were verified by the micro-interface bonding,as well as the macro-damage factor.The impact of the density,preloading spacing,loading amplitude,and exciting frequency on the mechanical properties of the composites were also thoroughly analyzed.The extracted results indicate that the mechanical properties of the composites were significantly enhanced than those of the pure materials due to the introduction of interface friction.Moreover,the average stiffness of the composites was about 10 times the respective value of the entangled metallic wire material.Interestingly,a rise in the loading period leads to some failure between the composite interfaces,which reduces the stiffness property but enhances the damping dissipation properties.Finally,a comprehensive dynamic mechanical model of the composites was established,while it was experimentally verified.The proposed composites possess higher damping features,i.e.,stiffness characteristics,and maintain better fatigue characteristics,which can broaden the application range of the composites.In addition,we provide a theoretical and experimental framework for the research and applications in the field of metal matrix composites.
文摘The effect of external vibration on the velocity uniformity of the moving mechanism of the angular mir⁃ror translational Fourier transform interferometer(hereinafter referred to as interferometer)can be quantitatively analysed by the interferometer optical range difference velocity stability.The article proposes a more comprehen⁃sive method of analysing the optical range difference velocity uniformity for the reliability of the interferometer ki⁃nematic mechanism under the influence of on-orbit microvibration in the process of space spectroscopy detection.The method incorporates the structural response of the interferometer caused by external excitation into the stabili⁃ty analysis as one of the influencing factors,so as to reflect the reliability of the interferometer in orbit more realis⁃tically,and judge the microvibration criticality that the interferometer can withstand more accurately.At the same time,an optical surface model of the interferometer is established to further theoretically characterise the effect of microvibration on the homogeneity of the interferometric mechanism.The method discussed in the article pro⁃vides a way of thinking for the judgement of the reliability of the mechanism movement under the external excita⁃tion perturbation as well as the research on the optimisation of the mechanism control.
基金Project(52005362) supported by the National Natural Science Foundation of ChinaProjects(202303021221005,202303021211045) supported by the Natural Science Foundation of Shanxi Province,China+1 种基金Project(202402003) supported by the Patent Commercialization Program of Shanxi Province,ChinaProject supported by the Key Research and Development Plan of Xinzhou City,China。
文摘The deformation behavior of hot-rolled AZ31 magnesium(Mg)alloy sheet was analyzed when subjected to uniaxial tension along its normal direction at temperatures ranging from 100 to 400℃and strain rates ranging from 0.5 to 100 mm/min.Based on the stress−strain curves and the dynamic material model,the hot processing map was established,which demonstrates that the power dissipation factor(η)is the most sensitive to strain rate at 400℃via absorption of dislocations.At 400℃,sample at 0.5 mm/min possessesηof 0.89 because of its lower kernel average misorientation(KAM)value of 0.51,while sample at 100 mm/min possessesηof 0.46 with a higher KAM value of 1.147.In addition,the flow stress presents a slight decrease of 25.94 MPa at 10 mm/min compared to that at 100 mm/min and 100℃.The reasons are twofold:a special~34°texture component during 100℃-100 mm/min favoring the activation of basal slip,and dynamic recrystallization(DRX)also providing softening effect to some extent by absorbing dislocations.Difference in activation of basal slip among twin laminas during 100℃-100 mm/min results in deformation inhomogeneity within the grains,which generates stress that helps matrix grains tilt to a direction favorable to basal slip,forming the special~34°texture component.
基金Projects(12305304,52473340)supported by the National Natural Science Foundation of ChinaProject(2022Z0560M4001)supported by the Aeronautical Science Foundation of Chinese Aeronautical Establishment+2 种基金Project(2024YCII01141)supported by the Yuelushan Center Industrial Innovation,ChinaProject(2025JJ20042)supported by the Natural Science Foundation of Hunan Province,ChinaProject(2024-2025 Sklpm-ZZ-041)supported by the State Key Laboratory of Powder Metallurgy,China。
文摘Herein,a sub-micron lanthanum zirconate ceramic(La_(2)Zr_(2)O_(7),LZO)with a pyrochlore structure was prepared by the sol-gel and high temperature sintering methods.The corrosion behavior and mechanism of calcium-ferrum-alumina-silicate(CFAS)powder(33CaO:10FeO_(1.5):13AlO_(1.5):44SiO_(2))on the sub-micron LZO ceramic at 1673 K was investigated.The results indicate that the average grain size of sub-micron LZO ceramic was 895 nm.The CFAS melt rapidly diffused into the interior of the LZO ceramic wafer and reacted with it to generate high melting point rod-shaped Ca_(2)La_(8)(SiO_(4))_(6)O_(2)apatite and m-ZrO_(2)phases,which can effectively hinder further diffusion of CFAS melt,resulting in a slow increase in corrosion depth with corrosion time.After 30 h of CFAS corrosion at 1673 K,the corrosion depth of the LZO ceramic wafer was only 160.3µm,demonstrating its excellent high-temperature resistance to CFAS corrosion.
基金Projects(51975398,52105392)supported by the National Natural Science Foundation of ChinaProject(YDZJSX2021A006)supported by the Central Government Guided Local Science and Technology Development Fund Project,China+1 种基金Project(20210035)supported by the Scientific Activities of Selected Returned Overseas Professionals in Shanxi Province,ChinaProject(2020-037)supported by the Fund Program for the Research Project Supported by Shanxi Scholarship Council,China。
文摘In the present study,two-layered stainless steel-copper composites with a thickness of 50μm were initially subjected to annealing at 800,900 and 1000℃for 5 min,respectively,to achieve diverse microstructural features.Then the influence of annealing temperature on the formability of stainless steel-copper composites and the quality of micro composite cups manufactured by micro deep drawing(MDD)were investigated,and the underlying mechanism was analyzed.Three finite element(FE)models,including basic FE model,Voronoi FE model and surface morphological FE model,were developed to analyze the forming performance of stainless steel-copper composites during MDD.The results show that the stainless steel-copper composites annealed at 900℃possess the best plasticity owing to the homogeneous and refined microstructure in both stainless steel and copper matrixes,and the micro composite cup with specimen annealed at 900℃exhibits a uniform wall thickness as well as high surface quality with the fewest wrinkles.The results obtained from the surface morphological FE model considering material inhomogeneity and surface morphology of the composites are the closest to the experimental results compared to the basic and Voronoi FE model.During MDD process,the drawing forces decrease with increasing annealing temperature as a consequence of the strength reduction.
基金Project(51175168)supported by the National Natural Science Foundation of ChinaProjects(2011GK3148,2012GK3092)supported by Science and Technology Program of Hunan Province,China
文摘A new structure design method of elastic composite cylindrical roller bearing is proposed, in which PTFE is embedded into a hollow cylindrical rolling element, according to the principle of creative combinations and through innovation research on cylindrical roller bearing structure. In order to systematically investigate the inner wall bending stress of the rolling element in elastic composite cylindrical roller bearing, finite element analysis on different elastic composite cylindrical rolling elements was conducted. The results show that, the bending stress of the elastic composite cylindrical rolling increases along with the increase of hollowness with the same filling material. The bending stress of the elastic composite cylindrical rolling element decreases along with the increase of the elasticity modulus of the material under the same physical dimension. Under the same load, on hollow cylindrical rolling element, the maximum bending tensile stress values of the elastic composite cylindrical rolling element after material filling at 0° and 180° are 8.2% and 9.5%, respectively, lower than those of the deep cavity hollow cylindrical rolling element. In addition, the maximum bending-compressive stress value at 90° is decreased by 6.1%.
基金sponsored by the Centre for Industrial Photonics, Institute for Manufacture, Department of Engineering, University of Cambridgethe Natural Science Foundation of China (51271170)+1 种基金China International Science and Technology Cooperation Project (2011DFR50540)Major Scientific and Technological Special Key Industrial Project of Zhejiang Province (2012C11001)
文摘Ni60-WC particles are used to improve the wear resistance of hard-facing steel due to their high hardness. An emerging technology that combines laser with cold spraying to deposit the hard-facing coatings is known as supersonic laser deposition. In this study, Ni60-WC is deposited on low-carbon steel using SLD. The microstructure and performance of the coatings are investigated through SEM, optical microscopy, EDS, XRD, microhardness and pin-on-disc wear tests. The experimental results of the coating processed with the optimal parameters are compared to those of the coating deposited using laser cladding.
基金Projects(50875002, 60705036) supported by the National Natural Science Foundation of ChinaProject(3062004) supported by Beijing Natural Science Foundation, China+1 种基金Project(20070104) supported by the Key Laboratory of Complex Systems and Intelligence Science, Institute of Automation, Chinese Academy of SciencesProject(2009AA04Z415) supported by the National High-Tech Research and Development Program of China
文摘The dynamic modeling and solution of the 3-RRS spatial parallel manipulators with flexible links were investigated. Firstly, a new model of spatial flexible beam element was proposed, and the dynamic equations of elements and branches of the parallel manipulator were derived. Secondly, according to the kinematic coupling relationship between the moving platform and flexible links, the kinematic constraints of the flexible parallel manipulator were proposed. Thirdly, using the kinematic constraint equations and dynamic model of the moving platform, the overall system dynamic equations of the parallel manipulator were obtained by assembling the dynamic equations of branches. FtLrthermore, a few commonly used effective solutions of second-order differential equation system with variable coefficients were discussed. Newmark numerical method was used to solve the dynamic equations of the flexible parallel manipulator. Finally, the dynamic responses of the moving platform and driving torques of the 3-RRS parallel mechanism with flexible links were analyzed through numerical simulation. The results provide important information for analysis of dynamic performance, dynamics optimization design, dynamic simulation and control of the 3-RRS flexible parallel manipulator.
基金Projects(51905053,51805051)supported by the National Natural Science Foundation of ChinaProject(cstc2019jcyj-bshX0119)supported by the Chongqing Postdoctoral Science Foundation,China。
文摘The topography of gear meshing interfaces is one of the key factors affecting the dynamic characteristics of the gear transmission system.In order to obtain the contact characteristics of meshing gear pair with different surface micro-topographies,an interface feature model and a tribo-dynamics coupling model for the gear system are proposed in this paper.The effects of the gear tooth surface micro-topography on the oil film distribution,contact damping and friction are considered.The time-varying meshing stiffness and the static transmission error are included in the abovementioned models.An exemplary gear pair is analyzed using the proposed models to investigate the influence of the surface micro-topography on the dynamic characteristics of gear system under different micro-topographies and input torque conditions.Simulation results show that the effects of gear tooth micro-topography on the gear dynamic responses(including the friction and the vicious damping at the gear meshing interface and the vibration in the direction of offline of action)are highly dependent on the regularity of tooth surface.The vibration and noise can be significantly controlled by manufacturing a regular gear tooth profiles instead of random profiles.
文摘Design of forming dies and whole process of simulation of cold rolling involutes spline can be realized by using of CAD software of PRO-E and CAE software of DEFORM-3D. Software DEFORM-3D provides an automatic and optimized remeshing function, especially for the large deformation. In order to use this function sufficiently, simulation of cold rolling involutes spline can be implemented indirectly. The relationship between die and workpiece, forming force and characteristic of deformation in the forming process of cold rolling involutes spline are analyzed and researched. Meanwhile, reliable proofs for the design of dies and deforming equipment are provided.
基金Project(51675465)supported by the National Natural Science Foundation of ChinaProject(E2019203075)supported by the Natural Science Foundation of Hebei Province,China+1 种基金Project(BJ2019001)supported by the Top Young Talents Project of the Education Department of Hebei Province,ChinaProject(Kfkt2017-07)supported by the State Key Laboratory Program of High Performance Complex Manufacturing,China。
文摘The microstructure evolution of 7A85 aluminum alloy at the conditions of strain rate(0.001−1 s^(−1))and deformation temperature(250−450°C)was studied by optical microscopy(OM)and electron back scattering diffraction(EBSD).Based on the K-M dislocation density model,a two-stage K-M dislocation density model of 7A85 aluminum alloy was established.The results reveal that dynamic recovery(DRV)and dynamic recrystallization(DRX)are the main mechanisms of microstructure evolution during thermal deformation of 7A85 aluminum alloy.350−400°C is the transformation zone from dynamic recovery to dynamic recrystallization.At low temperature(≤350°C),DRV is the main mechanism,while DRX mostly occurs at high temperature(≥400°C).At this point,the sensitivity of microstructure evolution to temperature is relatively high.As the temperature increased,the average misorientation angle(θˉ_(c))increased significantly,ranging from 0.93°to 7.13°.Meanwhile,the f_(LAGBs) decreased with the highest decrease of 24%.
基金Projects(51605051,51975068)supported by the National Natural Science Foundation of China。
文摘Planet gear systems(PGSs)are key components of transmission mechanisms.Structural and material characteristics of gearbox and shaft can affect the support stiffness and vibrations of PGSs.The ring gear flexibility should affect the vibrations of PGSs too.However,most previous work did not completely consider the effects of the ring gear flexibility on the vibrations of PGSs and flexible supports of ring and sun gears.Thus,this paper presents a flexible-rigid coupling multi-body dynamic(FMBD)model for a PGS with the flexible supports and ring gear flexibility.A finite element model of ring gear is established to formulate the ring gear flexibility.The influences of clearance and damping of planet bearings on the vibrations of PGS are considered.The effects of flexible supports and ring gear flexibility on the vibrations of PGS under different moment and speed conditions are studied.The statistical parameters and peak frequencies of PGS from the proposed FMBD and previous rigid multi-body dynamic(RMBD)models are compared.The results denote that the flexible support has a great effect on the vibrations of PGS.This paper can provide some guidance for the support structure design and vibration control for PGSs.
基金Project(51275102)supported by the National Natural Science Foundation of ChinaProject(159070220011)supported by the Science and Technology Innovative Research Programs Foundation of Harbin city,ChinaProject(HEUCF110702)supported by the Fundamental Research Funds for the Central Universities of China
文摘To solve the problem of sealing between the barrel and the rubber ring of shell body during an launching process of aerodynamic extinguishing cannon, a rubber sealing model with bionic dimpled characteristics was established based on the theory of bionic dimpled drag reduction and the principle of rubber sealing. In condition that the bionic dimpled characteristic diameters were 1, 2, 3, 4, and 5 mm, respectively, by numerical simulation, the influence of the installing compression of the rubber sealing ring on its surface stress and deformation was analyzed, and sealing performance of the rubber ring with different diameters of bionic dimpled was studied. The results show that the deformation of rubber ring appears prominent nonlinear characteristics when compression is increased from 1.5 mm to 2.5 ram. When the compression is 2.5 mm, the equivalent compression stress on the sealing areas of both sides of the rubber seal is greater than the working pressure of aerodynamic extinguishing cannon, which could meet the sealing requirement and would not cause leakage. So the rubber sealing ring with bionic dimpled surface possesses a good sealing characteristic and has no negative effect on the sealing of shell body; When the compression is 2.5 mm, the larger equivalent stress on the edge of sealing ring and the more even stress distribution in the high pressure area are generated due to the smaller compressive stress on the bionic dimple areas, which lays a foundation for the drag reduction characteristics of the shell body＇s rubber ring with bionic dimpled surface.
基金Projects(51575010,51575009)supported by the National Natural Science Foundations of ChinaProject(Z1511000003150138)supported by Beijing Nova Program,China
文摘In heavy duty machine tools, hydrostatic turntable is often used as a means for providing rotational motion and supporting workpiece, so the accuracy of turntable is crucial for part machining. In order to analyze the influence of load-indcued errors on machining accuracy, an identification model of load-induced errors based on the deformation caused by applied load of hydrostatic turntable of computerized numerical control(CNC) gantry milling heavy machine is proposed. Based on multi-body system theory and screw theory, the space machining accuracy model of heavy duty machine tool is established with consideration of identified load-induced errors. And then, the influence of load-induced errors on space machining accuracy and the roundness error of a milled hole is analyzed. The analysis results show that load-induced errors have a big influence on the roundness error of machined hole, especially when the center of the milled hole is far from that of hydrostatic turntable.
基金Project(2006BAJ01B05) supported by the National Science and Technology Pillar Program during the 11th Five-Year Plane Period
文摘The variation characteristics of aquifer parameters,induced by groundwater source heat pump(GWSHP) operation under variable flow,were theoretically analyzed through a case study,in which the characteristics of building air conditioning load were considered.The results,compared with the constant flow operation,indicate that the influence on the variations of porosity,hydraulic conductivity and confined water head is decreased by 48%,51% and 71%,respectively,under variable flow operation.The security of variable flow operation is superior to that of constant flow.It is also concluded that the climate region and function of the buildings are primary factors which affect the suitability of variable flow operation in GWSHP.
基金Projects(51875008,51505012,51575014)supported by the National Natural Science Foundation of ChinaProject supported by the China Scholarship Council
文摘Aiming at determining the thermal contact resistance of ball screws,a new analytical method combining the minimum excess principle with the MB fractal theory is proposed to estimate thermal contact resistance of ball screws considering microscopic fractal characteristics of contact surfaces.The minimum excess principle is employed for normal stress analysis.Moreover,the MB fractal theory is adopted for thermal contact resistance.The effectiveness of the proposed method is validated by self-designed experiment.The comparison between theoretical and experimental results demonstrates that thermal contact resistance of ball screws can be obtained by the proposed method.On this basis,effects of fractal parameters on thermal contact resistance of ball screws are discussed.Moreover,effects of the axial load on thermal contact resistance of ball screws are also analyzed.The conclusion can be drawn that the thermal contact resistance decreases along with the fractal dimension D increase and it increases along with the scale parameter G increase,and thermal contact resistance of ball screws is retained almost constant along with axial load increase before the preload of the right nut turns into zero in value.The application of the proposed method is also conducted and validated by the temperature measurement on a self-designed test bed.
