Process of dynamic recrystallization(DRX)plays a crucial role in altering the microstructure and enhancing the mechanical characteristics of CrNiMoVW steel.However,its initiation mechanism,deformation conditions,and p...Process of dynamic recrystallization(DRX)plays a crucial role in altering the microstructure and enhancing the mechanical characteristics of CrNiMoVW steel.However,its initiation mechanism,deformation conditions,and predictive models remain insufficiently understood,requiring further research to optimize the processing technology.In the present study,hot compression experiments were carried out on 30CrNiMoVW steel under deformation conditions with temperatures ranging from 950 to 1,250℃and strain rates from 0.001 to 1 s~(-1),during which true stress-strain curves were obtained.Based on friction and temperature corrections applied to these curves,a constitutive equation for 30CrNiMoVW steel was established,and its accuracy was verified through fitting analysis.Simultaneously,the study identified limitations in the initial volume fraction model,prompting the development of a modified recrystallization volume fraction model that was validated via correlation analysis between experimental data and model predictions.Furthermore,building upon the modified recrystallization volume fraction model,a novel recrystallization rate model was developed,and three characteristic strain points were determined.These points segmented the rate curve into three stages:a slow initiation stage(0,ε1),a rapid growth stage(1,ε3),and a slow equilibrium stage(e3,0.9).Notably,the value ofε3 was considered the most economical,ensuring the formation of fine and uniform grains during production while optimizing the process,reducing energy consumption and costs,and enhancing overall material performance.Finally,based on the physical constitutive relationships and kinetic models,a multiscale simulation approach combining the finite element method(FEM)and cellular automata(CA)was employed to predict the microstructural evolution of 30CrNiMoVW steel.The simulation results demonstrate that the FEM&CA approach can accurately reproduce the dynamic recrystallization behavior and microstructural evolution observed experimentally.This work provides critical guidance for the development of forging processes for 30CrNiMoVW steel.展开更多
基金supported by the National Natural Science Foundation of China(52071012)the National Natural Science Foundation of China(Grant No.52101119)+5 种基金the Open Foundation of State Key Laboratory for Advanced Metals and Materials(2022-Z01)the Open Research Fund of National Key Laboratory of Advanced Casting Technologies(CAT2023-004)the Key Research and Development Program of Shandong Province(2022JMRH0209)Hebei Province Innovation Capability Enhancement Plan Project(No.244A7607D)the Beijing Municipal Natural Science Foundation(No.2214072)Young Elite Scientist Sponsorship Program by CAST(No.2021QNRC001)。
文摘Process of dynamic recrystallization(DRX)plays a crucial role in altering the microstructure and enhancing the mechanical characteristics of CrNiMoVW steel.However,its initiation mechanism,deformation conditions,and predictive models remain insufficiently understood,requiring further research to optimize the processing technology.In the present study,hot compression experiments were carried out on 30CrNiMoVW steel under deformation conditions with temperatures ranging from 950 to 1,250℃and strain rates from 0.001 to 1 s~(-1),during which true stress-strain curves were obtained.Based on friction and temperature corrections applied to these curves,a constitutive equation for 30CrNiMoVW steel was established,and its accuracy was verified through fitting analysis.Simultaneously,the study identified limitations in the initial volume fraction model,prompting the development of a modified recrystallization volume fraction model that was validated via correlation analysis between experimental data and model predictions.Furthermore,building upon the modified recrystallization volume fraction model,a novel recrystallization rate model was developed,and three characteristic strain points were determined.These points segmented the rate curve into three stages:a slow initiation stage(0,ε1),a rapid growth stage(1,ε3),and a slow equilibrium stage(e3,0.9).Notably,the value ofε3 was considered the most economical,ensuring the formation of fine and uniform grains during production while optimizing the process,reducing energy consumption and costs,and enhancing overall material performance.Finally,based on the physical constitutive relationships and kinetic models,a multiscale simulation approach combining the finite element method(FEM)and cellular automata(CA)was employed to predict the microstructural evolution of 30CrNiMoVW steel.The simulation results demonstrate that the FEM&CA approach can accurately reproduce the dynamic recrystallization behavior and microstructural evolution observed experimentally.This work provides critical guidance for the development of forging processes for 30CrNiMoVW steel.
