Most Zn hydrometallurgy factories adopt Cu2SO4 as a dechlorination reagent from zinc solution nowadays, thus much CuCl residue is produced. The existing process of treating this residue is washing with water or sodium...Most Zn hydrometallurgy factories adopt Cu2SO4 as a dechlorination reagent from zinc solution nowadays, thus much CuCl residue is produced. The existing process of treating this residue is washing with water or sodium carbonate solution, which would cause a lot of troubles to water treatment and waste discharge. A method of microwave roasting was adopted for dechlorination of CuCl residue. A 1.5 kW microwave roasting equipment with dust collection and tail gas adsorption systems was set up and applied during the experiment. By investigating the effect of temperature, heat preservation time, moisture content of raw material and grain size of samples on the dechlorination, the optimal experimental condition is obtained. When the samples with 2% moisture and <150 μm grain size are microwave roasted at 400 °C for 2 h, the Cl content turns from 14.27% to 1.35% and the dechlorination rate is as high as 90%, while that with conventional heating is only 60%-80%. The phase change of the roasting process investigated with X-ray diffraction verifies that CuCl in CuCl residue is removed by being transformed into CuO.展开更多
The goethite residue generated from zinc hydrometallurgy is classified as hazardous solid waste,produced in large quantities,and results in significant zinc loss.The study was conducted on removing iron from FeSO_(4)-...The goethite residue generated from zinc hydrometallurgy is classified as hazardous solid waste,produced in large quantities,and results in significant zinc loss.The study was conducted on removing iron from FeSO_(4)-ZnSO_(4) solution,employing seed-induced nucleation methods.Analysis of the iron removal rate,residue structure,morphology,and elemental composition involved ICP,XRD,FT-IR,and SEM.The existing state of zinc was investigated by combining step-by-step dissolution using hydrochloric acid.Concurrently,iron removal tests were extended to industrial solutions to assess the influence of seeds and solution pH on zinc loss and residue yield.The results revealed that seed addition increased the iron removal rate by 3%,elevated the residual iron content by 6.39%,and mitigated zinc loss by 29.55%in the simulated solution.Seed-induced nucleation prevented excessive nuclei formation,fostering crystal stable growth and high crystallinity.In addition,the zinc content of surface adsorption and crystal internal embedding in the residue was determined,and the zinc distribution on the surface was dense.In contrast,the total amount of zinc within the crystal was higher.The test results in the industrial solution demonstrated that the introduction of seeds expanded the pH range for goethite formation and growth,and the zinc loss per ton of iron removed was reduced by 50.91 kg(34.12%)and the iron residue reduced by 0.17 t(8.72%).展开更多
A hydrometallurgical process for indium extraction and ferric oxide powder preparation for soft magnetic ferrite material was developed. Using reduction lixivium from high-acid reductive leaching of zinc oxide calcine...A hydrometallurgical process for indium extraction and ferric oxide powder preparation for soft magnetic ferrite material was developed. Using reduction lixivium from high-acid reductive leaching of zinc oxide calcine as raw solution, copper and indium were firstly recovered by iron powder cementation and neutralization. The recovery ratios of Cu and In are 99% and 95%, respectively. Some harmful impurities that have negative influences on magnetic properties of soft magnetic ferrite material are deeply removed with sulfidization purification and neutral flocculation method. Under the optimum conditions, the content of impurities like Cu, Pb, As, Al in pure Zn-Fe sulfate solution are less than 0.004 g/L, but those of Cd, Si, Ca and Mg are relatively high. Finally, thermal precipitation of iron is carried out at 210 ℃ for 1.5 h. The precipitation ratio of Fe is 93.33%. Compared with the quality standard of ferric oxide for soft magnetic ferrite materials, the contents of Al and Mg in obtained ferric oxide powder meet the requirement of YHT1 level of ferric oxide, and those of Si, Ca meet the requirement of YHT3 level of ferric oxide. XRD and SEM characterizations confirm that the obtained sample is well-dispersed spindle spherule with regular a-Fe2O3 crystal structure. The length-to-diameter ratio ofa-Fe2O3 powder is （3-4）：1 with an average particle size of 0.5 μm.展开更多
基金Project(51104073)supported by the National Natural Science Foundation of China
文摘Most Zn hydrometallurgy factories adopt Cu2SO4 as a dechlorination reagent from zinc solution nowadays, thus much CuCl residue is produced. The existing process of treating this residue is washing with water or sodium carbonate solution, which would cause a lot of troubles to water treatment and waste discharge. A method of microwave roasting was adopted for dechlorination of CuCl residue. A 1.5 kW microwave roasting equipment with dust collection and tail gas adsorption systems was set up and applied during the experiment. By investigating the effect of temperature, heat preservation time, moisture content of raw material and grain size of samples on the dechlorination, the optimal experimental condition is obtained. When the samples with 2% moisture and <150 μm grain size are microwave roasted at 400 °C for 2 h, the Cl content turns from 14.27% to 1.35% and the dechlorination rate is as high as 90%, while that with conventional heating is only 60%-80%. The phase change of the roasting process investigated with X-ray diffraction verifies that CuCl in CuCl residue is removed by being transformed into CuO.
基金Project(2018YFC1900403) supported by the National Key Research and Development Program of ChinaProject(CX20210197) supported by the Postgraduate Scientific Research Innovation Project of Hunan Province,China+1 种基金Project(202206370103) supported by the China Scholarship CouncilProject(2021zzts0115) supported by the Fundamental Research Funds for the Central Universities,China。
文摘The goethite residue generated from zinc hydrometallurgy is classified as hazardous solid waste,produced in large quantities,and results in significant zinc loss.The study was conducted on removing iron from FeSO_(4)-ZnSO_(4) solution,employing seed-induced nucleation methods.Analysis of the iron removal rate,residue structure,morphology,and elemental composition involved ICP,XRD,FT-IR,and SEM.The existing state of zinc was investigated by combining step-by-step dissolution using hydrochloric acid.Concurrently,iron removal tests were extended to industrial solutions to assess the influence of seeds and solution pH on zinc loss and residue yield.The results revealed that seed addition increased the iron removal rate by 3%,elevated the residual iron content by 6.39%,and mitigated zinc loss by 29.55%in the simulated solution.Seed-induced nucleation prevented excessive nuclei formation,fostering crystal stable growth and high crystallinity.In addition,the zinc content of surface adsorption and crystal internal embedding in the residue was determined,and the zinc distribution on the surface was dense.In contrast,the total amount of zinc within the crystal was higher.The test results in the industrial solution demonstrated that the introduction of seeds expanded the pH range for goethite formation and growth,and the zinc loss per ton of iron removed was reduced by 50.91 kg(34.12%)and the iron residue reduced by 0.17 t(8.72%).
基金Project(50674104) supported by the National Natural Science Foundation of ChinaProject(2006BA02B04-4-2) supported by the Planned Science and Technology of China
文摘A hydrometallurgical process for indium extraction and ferric oxide powder preparation for soft magnetic ferrite material was developed. Using reduction lixivium from high-acid reductive leaching of zinc oxide calcine as raw solution, copper and indium were firstly recovered by iron powder cementation and neutralization. The recovery ratios of Cu and In are 99% and 95%, respectively. Some harmful impurities that have negative influences on magnetic properties of soft magnetic ferrite material are deeply removed with sulfidization purification and neutral flocculation method. Under the optimum conditions, the content of impurities like Cu, Pb, As, Al in pure Zn-Fe sulfate solution are less than 0.004 g/L, but those of Cd, Si, Ca and Mg are relatively high. Finally, thermal precipitation of iron is carried out at 210 ℃ for 1.5 h. The precipitation ratio of Fe is 93.33%. Compared with the quality standard of ferric oxide for soft magnetic ferrite materials, the contents of Al and Mg in obtained ferric oxide powder meet the requirement of YHT1 level of ferric oxide, and those of Si, Ca meet the requirement of YHT3 level of ferric oxide. XRD and SEM characterizations confirm that the obtained sample is well-dispersed spindle spherule with regular a-Fe2O3 crystal structure. The length-to-diameter ratio ofa-Fe2O3 powder is （3-4）：1 with an average particle size of 0.5 μm.
