Applying bio-oxidation waste solution(BOS)to chemical-biological two-stage oxidation process can significantly improve the bio-oxidation efficiency of arsenopyrite.This study aims to clarify the enhanced oxidation mec...Applying bio-oxidation waste solution(BOS)to chemical-biological two-stage oxidation process can significantly improve the bio-oxidation efficiency of arsenopyrite.This study aims to clarify the enhanced oxidation mechanism of arsenopyrite by evaluating the effects of physical and chemical changes of arsenopyrite in BOS chemical oxidation stage on mineral dissolution kinetics,as well as microbial growth activity and community structure composition in bio-oxidation stage.The results showed that the chemical oxidation contributed to destroying the physical and chemical structure of arsenopyrite surface and reducing the particle size,and led to the formation of nitrogenous substances on mineral surface.These chemical oxidation behaviors effectively promoted Fe^(3+)cycling in the bio-oxidation system and weakened the inhibitory effect of the sulfur film on ionic diffusion,thereby enhancing the dissolution kinetics of the arsenopyrite.Therefore,the bio-oxidation efficiency of arsenopyrite was significantly increased in the two-stage oxidation process.After 18 d,the two-stage oxidation process achieved total extraction rates of(88.8±2.0)%,(86.7±1.3)%,and(74.7±3.0)%for As,Fe,and S elements,respectively.These values represented a significant increase of(50.8±3.4)%,(47.1±2.7)%,and(46.0±0.7)%,respectively,compared to the one-stage bio-oxidation process.展开更多
This paper proposes reliability and maintenance models for systems suffering random shocks arriving according to a non-homogeneous Poisson process.The system degradation process include two stages:from the installatio...This paper proposes reliability and maintenance models for systems suffering random shocks arriving according to a non-homogeneous Poisson process.The system degradation process include two stages:from the installation of a new system to an initial point of a defect(normal stage),and then from that point to failure(defective stage),following the delay time concept.By employing the virtual age method,the impact of external shocks on the system degradation process is characterized by random virtual age increment in the two stages,resulting in the corresponding two-stage virtual age process.When operating in the defective state,the system becomes more susceptible to fatigue and suffers from a greater aging rate.Replacement is carried out either on failure or on the detection of a defective state at periodic or opportunistic inspections.This paper evaluates system reliability performance and investigates the optimal opportunistic maintenance policy.A case study on a cooling system is given to verify the obtained results.展开更多
A mathematical mechanism model was proposed for the description and analysis of the heat-stirring-acid leaching process.The model is proved to be effective by experiment.Afterwards,the leaching problem was formulated ...A mathematical mechanism model was proposed for the description and analysis of the heat-stirring-acid leaching process.The model is proved to be effective by experiment.Afterwards,the leaching problem was formulated as a constrained multi-objective optimization problem based on the mechanism model.A two-stage guide multi-objective particle swarm optimization(TSG-MOPSO) algorithm was proposed to solve this optimization problem,which can accelerate the convergence and guarantee the diversity of pareto-optimal front set as well.Computational experiment was conducted to compare the solution by the proposed algorithm with SIGMA-MOPSO by solving the model and with the manual solution in practice.The results indicate that the proposed algorithm shows better performance than SIGMA-MOPSO,and can improve the current manual solutions significantly.The improvements of production time and economic benefit compared with manual solutions are 10.5% and 7.3%,respectively.展开更多
Flotation column is widely used as the separation equipment for fine mineral due to its high selectivity. However, this device may be unsuitable for the coarse particle flotation and has high handling ability. A two-s...Flotation column is widely used as the separation equipment for fine mineral due to its high selectivity. However, this device may be unsuitable for the coarse particle flotation and has high handling ability. A two-stage flotation column with dimensions of 2 000 mm×1 000 mm×4 000 mm was designed to enhance the column flotation process. The energy input was modified by adjusting the flow rate and the head of circulating pump. The flotation column was designed with low energy input in the first stage(speed flotation stage) to recover easy-to-float materials quickly, and high energy input in the second stage(recovery stage) to recover difficult-to-float minerals compulsorily. Contrast experiments on the throughput and coarse coal recovery of high ash coal from the Kailuan Mine were conducted using conventional single-stage flotation column and the two-stage flotation column. The results show that the combustible matter recovery of the two-stage flotation column is 5.25% higher than that of the conventional single-stage flotation column. However, the ash contents of clean coal for both columns are similar. Less coarse coals with low ash are obtained using the two-stage flotation column than that using the single-stage column flotation with the same handling ability. The two-stage flotation column process can enhance coal flotation compared with the conventional single-stage column flotation.展开更多
For several superior controllers of the first-order integrating processes with long delay, the windup problems are analyzed in detail when the control signal saturates. The results show that these controllers have sim...For several superior controllers of the first-order integrating processes with long delay, the windup problems are analyzed in detail when the control signal saturates. The results show that these controllers have similar characteristics about the process input limitation. And then, a simple and effective anti-windup scheme, without an additional parameter, is designed for these controllers. Simulations run with three main controllers, and the results illustrate that the proposed method may achieve good performance under the nominal and model uncertainty cases.展开更多
The removal efficiencies of heavy metals(As, Cr, Cu, Ni, Pb and Zn) were investigated in the 17 operating municipal wastewater treatment plants(WWTPs) and compared with those in four main activated sludge processes. S...The removal efficiencies of heavy metals(As, Cr, Cu, Ni, Pb and Zn) were investigated in the 17 operating municipal wastewater treatment plants(WWTPs) and compared with those in four main activated sludge processes. Significant differences of heavy metal removal efficiencies were observed among four activated sludge processes. The removal efficiency for As(75.5%) in the oxidation ditch(OD) process is significantly higher than that in the conventional activated sludge(CAS) process(38.6%) or sequencing batch reactor(SBR) process(51.4%). The mean removal efficiencies for Cu and Ni in the OD process are 90.5% and 46.7%, respectively, while low mean removal efficiencies are observed for Cu(69.9%) and Ni(16.5%), respectively, in the SBR process. The removal efficiencies for Cu and Ni in the OD process are significantly higher than those in the anaerobic-anoxic-oxic(A2-O) process. These results highlight the differences of removal efficiencies for heavy metals in different processes and should be considered when selecting a wastewater treatment process.展开更多
Tube hydroforming process is a relative new process f or production of structural parts of low weight and high rigidity. The successfu lness of the process depends largely on the a proper selection of loading path w h...Tube hydroforming process is a relative new process f or production of structural parts of low weight and high rigidity. The successfu lness of the process depends largely on the a proper selection of loading path w hich is axial feeding distance as related to the applied internal pressure. Due to the complicated nature of plastic deformation, a optimum loading path which w ill guarantee good hydroformed parts free of winkle and fracture has often to be determined by finite element analysis. In order to save trials and errors, adap tive FEM simulation method has been developed. To effectively apply the adaptive simulation method, we have to know the applicability of the method. In this pap er, a classification of tube hydroforming (THF) processes based on sensitivity to loading parameters has been suggested. Characteristics of the classification have been analyzed in terms of failure mode, dominant loading parameters and th eir working windows. It was discussed that the so called pressure dominant THF p rocess is the most difficult process for both simulation in FEM analysis and pra ctical operation in real manufacturing situation. To effectively find out the op timum loading path for pressure dominant THF process, adaptive FEM simulation st rategies are mostly needed.展开更多
Effective fault detection techniques can help flotation plant reduce reagents consumption,increase mineral recovery,and reduce labor intensity.Traditional,online fault detection methods during flotation processes have...Effective fault detection techniques can help flotation plant reduce reagents consumption,increase mineral recovery,and reduce labor intensity.Traditional,online fault detection methods during flotation processes have concentrated on extracting a specific froth feature for segmentation,like color,shape,size and texture,always leading to undesirable accuracy and efficiency since the same segmentation algorithm could not be applied to every case.In this work,a new integrated method based on convolution neural network(CNN)combined with transfer learning approach and support vector machine(SVM)is proposed to automatically recognize the flotation condition.To be more specific,CNN function as a trainable feature extractor to process the froth images and SVM is used as a recognizer to implement fault detection.As compared with the existed recognition methods,it turns out that the CNN-SVM model can automatically retrieve features from the raw froth images and perform fault detection with high accuracy.Hence,a CNN-SVM based,real-time flotation monitoring system is proposed for application in an antimony flotation plant in China.展开更多
The motivation of this work is to obtain single PI/PID tuning formula for different types of processes with enhanced disturbance rejection performance. The proposed tuning formula consistently gives better performance...The motivation of this work is to obtain single PI/PID tuning formula for different types of processes with enhanced disturbance rejection performance. The proposed tuning formula consistently gives better performance in comparison to several well-known methods at the same degree of robustness for stable, integrating and unstable processes. For the selection of the closed-loop time constant(τc), a guideline is provided over a broad range of time-delay/time-constant ratios on the basis of the peak of maximum sensitivity(Ms). An analysis has been performed for the uncertainty margin with the different process parameters for the robust controller design. It gives the guideline of the Ms-value settings for the PI controller designs based on the process parameters uncertainty. Furthermore, a relationship has been developed between Ms-value and uncertainty margin with the different process parameters(k, τ and θ). Simulation study has been conducted for the broad class of processes and the controllers are tuned to have the same degree of robustness by measuring the maximum sensitivity, Ms, in order to obtain a reasonable comparison.展开更多
Monitoring high-dimensional multistage processes becomes crucial to ensure the quality of the final product in modern industry environments. Few statistical process monitoring(SPC) approaches for monitoring and contro...Monitoring high-dimensional multistage processes becomes crucial to ensure the quality of the final product in modern industry environments. Few statistical process monitoring(SPC) approaches for monitoring and controlling quality in highdimensional multistage processes are studied. We propose a deviance residual-based multivariate exponentially weighted moving average(MEWMA) control chart with a variable selection procedure. We demonstrate that it outperforms the existing multivariate SPC charts in terms of out-of-control average run length(ARL) for the detection of process mean shift.展开更多
Remaining useful life(RUL) estimation based on condition monitoring data is central to condition based maintenance(CBM). In the current methods about the Wiener process based RUL estimation, the randomness of the fail...Remaining useful life(RUL) estimation based on condition monitoring data is central to condition based maintenance(CBM). In the current methods about the Wiener process based RUL estimation, the randomness of the failure threshold has not been studied thoroughly. In this work, by using the truncated normal distribution to model random failure threshold(RFT), an analytical and closed-form RUL distribution based on the current observed data was derived considering the posterior distribution of the drift parameter. Then, the Bayesian method was used to update the prior estimation of failure threshold. To solve the uncertainty of the censored in situ data of failure threshold, the expectation maximization(EM) algorithm is used to calculate the posteriori estimation of failure threshold. Numerical examples show that considering the randomness of the failure threshold and updating the prior information of RFT could improve the accuracy of real time RUL estimation.展开更多
To meet increasingly stringent emission standards and lower the brake-specific fuel consumption(BSFC)of marine engines,a collaborative optimization study of exhaust gas recirculation(EGR)and a Miller cycle coupled tur...To meet increasingly stringent emission standards and lower the brake-specific fuel consumption(BSFC)of marine engines,a collaborative optimization study of exhaust gas recirculation(EGR)and a Miller cycle coupled turbocharging system was carried out.In this study,a one-dimensional numerical model of the EGR,Miller cycle,and adjustable two-stage turbocharged engine based on WeiChai 6170 marine diesel engine was established.The particle swarm optimization algorithm was used to achieve multi-input and multi-objective comprehensive optimization,and the effects of EGR-coupled Miller regulation and high-pressure turbine bypass regulation on NO_(x)and BSFC were investigated.The results showed that a medium EGR rate-coupled medium Miller degree was better for the comprehensive optimization of NO_(x)and BSFC.At medium EGR rate and low turbine bypass rates,NO_(x)and BSFC were relatively balanced and acceptable.Finally,an optimal steady-state control strategy under full loads was proposed.With an increase in loads,the optimized turbine bypass rate and Miller degree gradually increased.Compared with the EGRonly system,the optimal system of EGR and Miller cycle coupled turbine bypass reduced NO_(x)by 0.87 g/(kW·h)and BSFC by 17.19 g/(kW·h)at 100%load.Therefore,the EGR and Miller cycle coupled adjustable two-stage turbocharging achieves NO_(x)and BSFC optimization under full loads.展开更多
A new modeling and monitoring approach for multi-mode processes is proposed.The method of similarity measure(SM) and kernel principal component analysis(KPCA) are integrated to construct SM-KPCA monitoring scheme,wher...A new modeling and monitoring approach for multi-mode processes is proposed.The method of similarity measure(SM) and kernel principal component analysis(KPCA) are integrated to construct SM-KPCA monitoring scheme,where SM method serves as the separation of common subspace and specific subspace.Compared with the traditional methods,the main contributions of this work are:1) SM consisted of two measures of distance and angle to accommodate process characters.The different monitoring effect involves putting on the different weight,which would simplify the monitoring model structure and enhance its reliability and robustness.2) The proposed method can be used to find faults by the common space and judge which mode the fault belongs to by the specific subspace.Results of algorithm analysis and fault detection experiments indicate the validity and practicability of the presented method.展开更多
A novel approach was proposed to allocate spinning reserve for dynamic economic dispatch.The proposed approach set up a two-stage stochastic programming model to allocate reserve.The model was solved using a decompose...A novel approach was proposed to allocate spinning reserve for dynamic economic dispatch.The proposed approach set up a two-stage stochastic programming model to allocate reserve.The model was solved using a decomposed algorithm based on Benders' decomposition.The model and the algorithm were applied to a simple 3-node system and an actual 445-node system for verification,respectively.Test results show that the model can save 84.5 US $ cost for the testing three-node system,and the algorithm can solve the model for 445-node system within 5 min.The test results also illustrate that the proposed approach is efficient and suitable for large system calculation.展开更多
In order to meet the demand of online optimal running, a novel soft sensor modeling approach based on Gaussian processes was proposed. The approach is moderately simple to implement and use without loss of performance...In order to meet the demand of online optimal running, a novel soft sensor modeling approach based on Gaussian processes was proposed. The approach is moderately simple to implement and use without loss of performance. It is trained by optimizing the hyperparameters using the scaled conjugate gradient algorithm with the squared exponential covariance function employed. Experimental simulations show that the soft sensor modeling approach has the advantage via a real-world example in a refinery. Meanwhile, the method opens new possibilities for application of kernel methods to potential fields.展开更多
In order to resolve grid distortions in finite element method(FEM), the meshless numerical method which is called general particle dynamics(GPD) was presented to simulate the large deformation and failure of geomateri...In order to resolve grid distortions in finite element method(FEM), the meshless numerical method which is called general particle dynamics(GPD) was presented to simulate the large deformation and failure of geomaterials. The Mohr-Coulomb strength criterion was implemented into the code to describe the elasto-brittle behaviours of geomaterials while the solid-structure(reinforcing pile) interaction was simulated as an elasto-brittle material. The Weibull statistical approach was applied to describing the heterogeneity of geomaterials. As an application of general particle dynamics to slopes, the interaction between the slopes and the reinforcing pile was modelled. The contact between the geomaterials and the reinforcing pile was modelled by using the coupling condition associated with a Lennard-Jones repulsive force. The safety factor, corresponding to the minimum shear strength reduction factor "R", was obtained, and the slip surface of the slope was determined. The numerical results are in good agreement with those obtained from limit equilibrium method and finite element method. It indicates that the proposed geomaterial-structure interaction algorithm works well in the GPD framework.展开更多
Real time remaining useful life(RUL) prediction based on condition monitoring is an essential part in condition based maintenance(CBM). In the current methods about the real time RUL prediction of the nonlinear degrad...Real time remaining useful life(RUL) prediction based on condition monitoring is an essential part in condition based maintenance(CBM). In the current methods about the real time RUL prediction of the nonlinear degradation process, the measurement error is not considered and forecasting uncertainty is large. Therefore, an approximate analytical RUL distribution in a closed-form of a nonlinear Wiener based degradation process with measurement errors was proposed. The maximum likelihood estimation approach was used to estimate the unknown fixed parameters in the proposed model. When the newly observed data are available, the random parameter is updated by the Bayesian method to make the estimation adapt to the item's individual characteristic and reduce the uncertainty of the estimation. The simulation results show that considering measurement errors in the degradation process can significantly improve the accuracy of real time RUL prediction.展开更多
An IMC-PID controller was proposed for unstable second-order time delay system which shows the characteristics of inverse response(RHP zero). A plot of Ms versus λ was suggested to calculate the suitable tuning param...An IMC-PID controller was proposed for unstable second-order time delay system which shows the characteristics of inverse response(RHP zero). A plot of Ms versus λ was suggested to calculate the suitable tuning parameter λ, which provides a trade-off between performance and robustness. Six different forms of process models were selected from literature to show the applicability of the present method. Performance of controller was calculated by ITAE and total variation TV and compared with recently published tuning rules. Undesirable overshoot was removed by using a set-point weighting parameter. Robustness was tested by introducing a perturbation into the various model parameters and closed-loop results show that the designed controller is robust in the case of model uncertainty. The proposed method shows an overall better closed-loop response as compared to other recently reported methods.展开更多
Pitch and TiB2/C green composite cathode material were respectively analyzed with simultaneous DSC-TGA, and effects of three baking processes of TiB2/C composite cathode material, i.e. K25, K5 and M5, on properties of...Pitch and TiB2/C green composite cathode material were respectively analyzed with simultaneous DSC-TGA, and effects of three baking processes of TiB2/C composite cathode material, i.e. K25, K5 and M5, on properties of TiB2/C composite cathode material were investigated. The results show that thermogravimetrie behavior of pitch and TiB2/C green composite cathode is similar, and appears the largest mass loss rate in the temperature range from 200 to 600 ℃. The bulk density variation of sample K5 before and after baking is the largest （11.9%）, that of sample K25 is the second, and that of sample M5 is the smallest （6.7%）. The crushing strength of sample M5 is the biggest （51.2 MPa）, that of sample K2.5 is the next, and that of sample K5 is the smallest （32.8 MPa）. But, the orders of the electrical resistivity and electrolysis expansion of samples are just opposite with the order of crushing strength. The heating rate has a great impact on the microstructure of sample. The faster the heating rate is, the bigger the pore size and porosity of sample are. Compared with the heating rate between 200 and 600℃ of samples K25 and K5, that of sample M5 is slower and suitable for baking process of TiB2/C composite cathode material.展开更多
Local inhomogeneity in totally asymmetric simple exclusion processes （TASEPs） with different hopping rates was studied. Many biological and chemical phenomena can be described by these non-equilibrium processes. A s...Local inhomogeneity in totally asymmetric simple exclusion processes （TASEPs） with different hopping rates was studied. Many biological and chemical phenomena can be described by these non-equilibrium processes. A simple approximate theory and extensive Monte Carlo computer simulations were used to calculate the steady-state phase diagrams and bulk densities. It is found that the phase diagram for local inhomogeneity in TASEP with different hopping rates p is qualitatively similar to homogeneous models. Interestingly, there is a saturation point pair （a＊, fl＊） for the system, which is decided by parameters p and q. There are three stationary phases in the system, when parameter p is fixed （i.e., p=0.8）, with the increase of the parameter q, the region of LD/LD and HD/HD phase increases and the HD/LD is the only phase which the region shrinks. The analytical results are in good agreement with simulations.展开更多
基金Project(52274348)supported by the National Natural Science Foundation of ChinaProject(2022JH1/10400024)supported by the Major Projects for the“Revealed Top”Science and Technology of Liaoning Province,China。
文摘Applying bio-oxidation waste solution(BOS)to chemical-biological two-stage oxidation process can significantly improve the bio-oxidation efficiency of arsenopyrite.This study aims to clarify the enhanced oxidation mechanism of arsenopyrite by evaluating the effects of physical and chemical changes of arsenopyrite in BOS chemical oxidation stage on mineral dissolution kinetics,as well as microbial growth activity and community structure composition in bio-oxidation stage.The results showed that the chemical oxidation contributed to destroying the physical and chemical structure of arsenopyrite surface and reducing the particle size,and led to the formation of nitrogenous substances on mineral surface.These chemical oxidation behaviors effectively promoted Fe^(3+)cycling in the bio-oxidation system and weakened the inhibitory effect of the sulfur film on ionic diffusion,thereby enhancing the dissolution kinetics of the arsenopyrite.Therefore,the bio-oxidation efficiency of arsenopyrite was significantly increased in the two-stage oxidation process.After 18 d,the two-stage oxidation process achieved total extraction rates of(88.8±2.0)%,(86.7±1.3)%,and(74.7±3.0)%for As,Fe,and S elements,respectively.These values represented a significant increase of(50.8±3.4)%,(47.1±2.7)%,and(46.0±0.7)%,respectively,compared to the one-stage bio-oxidation process.
基金supported by the National Natural Science Foundation of China(72001026).
文摘This paper proposes reliability and maintenance models for systems suffering random shocks arriving according to a non-homogeneous Poisson process.The system degradation process include two stages:from the installation of a new system to an initial point of a defect(normal stage),and then from that point to failure(defective stage),following the delay time concept.By employing the virtual age method,the impact of external shocks on the system degradation process is characterized by random virtual age increment in the two stages,resulting in the corresponding two-stage virtual age process.When operating in the defective state,the system becomes more susceptible to fatigue and suffers from a greater aging rate.Replacement is carried out either on failure or on the detection of a defective state at periodic or opportunistic inspections.This paper evaluates system reliability performance and investigates the optimal opportunistic maintenance policy.A case study on a cooling system is given to verify the obtained results.
基金Project(2006AA060201) supported by the National High Technology Research and Development Program of China
文摘A mathematical mechanism model was proposed for the description and analysis of the heat-stirring-acid leaching process.The model is proved to be effective by experiment.Afterwards,the leaching problem was formulated as a constrained multi-objective optimization problem based on the mechanism model.A two-stage guide multi-objective particle swarm optimization(TSG-MOPSO) algorithm was proposed to solve this optimization problem,which can accelerate the convergence and guarantee the diversity of pareto-optimal front set as well.Computational experiment was conducted to compare the solution by the proposed algorithm with SIGMA-MOPSO by solving the model and with the manual solution in practice.The results indicate that the proposed algorithm shows better performance than SIGMA-MOPSO,and can improve the current manual solutions significantly.The improvements of production time and economic benefit compared with manual solutions are 10.5% and 7.3%,respectively.
基金Project(2012CB214905)supported by the National Basic Research Program of ChinaProject(51074157)supported by the National Natural Science Foundation of China
文摘Flotation column is widely used as the separation equipment for fine mineral due to its high selectivity. However, this device may be unsuitable for the coarse particle flotation and has high handling ability. A two-stage flotation column with dimensions of 2 000 mm×1 000 mm×4 000 mm was designed to enhance the column flotation process. The energy input was modified by adjusting the flow rate and the head of circulating pump. The flotation column was designed with low energy input in the first stage(speed flotation stage) to recover easy-to-float materials quickly, and high energy input in the second stage(recovery stage) to recover difficult-to-float minerals compulsorily. Contrast experiments on the throughput and coarse coal recovery of high ash coal from the Kailuan Mine were conducted using conventional single-stage flotation column and the two-stage flotation column. The results show that the combustible matter recovery of the two-stage flotation column is 5.25% higher than that of the conventional single-stage flotation column. However, the ash contents of clean coal for both columns are similar. Less coarse coals with low ash are obtained using the two-stage flotation column than that using the single-stage column flotation with the same handling ability. The two-stage flotation column process can enhance coal flotation compared with the conventional single-stage column flotation.
基金the National "863" High Technology Development Program(2001AA413130).
文摘For several superior controllers of the first-order integrating processes with long delay, the windup problems are analyzed in detail when the control signal saturates. The results show that these controllers have similar characteristics about the process input limitation. And then, a simple and effective anti-windup scheme, without an additional parameter, is designed for these controllers. Simulations run with three main controllers, and the results illustrate that the proposed method may achieve good performance under the nominal and model uncertainty cases.
基金Project(2012AA06A202)supported by Hi-tech Research and Development Project of China
文摘The removal efficiencies of heavy metals(As, Cr, Cu, Ni, Pb and Zn) were investigated in the 17 operating municipal wastewater treatment plants(WWTPs) and compared with those in four main activated sludge processes. Significant differences of heavy metal removal efficiencies were observed among four activated sludge processes. The removal efficiency for As(75.5%) in the oxidation ditch(OD) process is significantly higher than that in the conventional activated sludge(CAS) process(38.6%) or sequencing batch reactor(SBR) process(51.4%). The mean removal efficiencies for Cu and Ni in the OD process are 90.5% and 46.7%, respectively, while low mean removal efficiencies are observed for Cu(69.9%) and Ni(16.5%), respectively, in the SBR process. The removal efficiencies for Cu and Ni in the OD process are significantly higher than those in the anaerobic-anoxic-oxic(A2-O) process. These results highlight the differences of removal efficiencies for heavy metals in different processes and should be considered when selecting a wastewater treatment process.
文摘Tube hydroforming process is a relative new process f or production of structural parts of low weight and high rigidity. The successfu lness of the process depends largely on the a proper selection of loading path w hich is axial feeding distance as related to the applied internal pressure. Due to the complicated nature of plastic deformation, a optimum loading path which w ill guarantee good hydroformed parts free of winkle and fracture has often to be determined by finite element analysis. In order to save trials and errors, adap tive FEM simulation method has been developed. To effectively apply the adaptive simulation method, we have to know the applicability of the method. In this pap er, a classification of tube hydroforming (THF) processes based on sensitivity to loading parameters has been suggested. Characteristics of the classification have been analyzed in terms of failure mode, dominant loading parameters and th eir working windows. It was discussed that the so called pressure dominant THF p rocess is the most difficult process for both simulation in FEM analysis and pra ctical operation in real manufacturing situation. To effectively find out the op timum loading path for pressure dominant THF process, adaptive FEM simulation st rategies are mostly needed.
基金Projects(61621062,61563015)supported by the National Natural Science Foundation of ChinaProject(2016zzts056)supported by the Central South University Graduate Independent Exploration Innovation Program,China
文摘Effective fault detection techniques can help flotation plant reduce reagents consumption,increase mineral recovery,and reduce labor intensity.Traditional,online fault detection methods during flotation processes have concentrated on extracting a specific froth feature for segmentation,like color,shape,size and texture,always leading to undesirable accuracy and efficiency since the same segmentation algorithm could not be applied to every case.In this work,a new integrated method based on convolution neural network(CNN)combined with transfer learning approach and support vector machine(SVM)is proposed to automatically recognize the flotation condition.To be more specific,CNN function as a trainable feature extractor to process the froth images and SVM is used as a recognizer to implement fault detection.As compared with the existed recognition methods,it turns out that the CNN-SVM model can automatically retrieve features from the raw froth images and perform fault detection with high accuracy.Hence,a CNN-SVM based,real-time flotation monitoring system is proposed for application in an antimony flotation plant in China.
基金the support provided by King Abdulaziz City for Science and Technology (KACST) through the "KACST Annual Program" at King Fahd University of Petroleum & Minerals (KFUPM) for funding this work through project number AT-32-41
文摘The motivation of this work is to obtain single PI/PID tuning formula for different types of processes with enhanced disturbance rejection performance. The proposed tuning formula consistently gives better performance in comparison to several well-known methods at the same degree of robustness for stable, integrating and unstable processes. For the selection of the closed-loop time constant(τc), a guideline is provided over a broad range of time-delay/time-constant ratios on the basis of the peak of maximum sensitivity(Ms). An analysis has been performed for the uncertainty margin with the different process parameters for the robust controller design. It gives the guideline of the Ms-value settings for the PI controller designs based on the process parameters uncertainty. Furthermore, a relationship has been developed between Ms-value and uncertainty margin with the different process parameters(k, τ and θ). Simulation study has been conducted for the broad class of processes and the controllers are tuned to have the same degree of robustness by measuring the maximum sensitivity, Ms, in order to obtain a reasonable comparison.
基金supported by the Qatar National Research Fund(NPRP5-364-2-142NPRP7-1040-2-293)
文摘Monitoring high-dimensional multistage processes becomes crucial to ensure the quality of the final product in modern industry environments. Few statistical process monitoring(SPC) approaches for monitoring and controlling quality in highdimensional multistage processes are studied. We propose a deviance residual-based multivariate exponentially weighted moving average(MEWMA) control chart with a variable selection procedure. We demonstrate that it outperforms the existing multivariate SPC charts in terms of out-of-control average run length(ARL) for the detection of process mean shift.
基金Projects(51475462,61174030,61473094,61374126)supported by the National Natural Science Foundation of China
文摘Remaining useful life(RUL) estimation based on condition monitoring data is central to condition based maintenance(CBM). In the current methods about the Wiener process based RUL estimation, the randomness of the failure threshold has not been studied thoroughly. In this work, by using the truncated normal distribution to model random failure threshold(RFT), an analytical and closed-form RUL distribution based on the current observed data was derived considering the posterior distribution of the drift parameter. Then, the Bayesian method was used to update the prior estimation of failure threshold. To solve the uncertainty of the censored in situ data of failure threshold, the expectation maximization(EM) algorithm is used to calculate the posteriori estimation of failure threshold. Numerical examples show that considering the randomness of the failure threshold and updating the prior information of RFT could improve the accuracy of real time RUL estimation.
基金Project(K16011)supported by the Marine Low-speed Engine Project-Phase I,China。
文摘To meet increasingly stringent emission standards and lower the brake-specific fuel consumption(BSFC)of marine engines,a collaborative optimization study of exhaust gas recirculation(EGR)and a Miller cycle coupled turbocharging system was carried out.In this study,a one-dimensional numerical model of the EGR,Miller cycle,and adjustable two-stage turbocharged engine based on WeiChai 6170 marine diesel engine was established.The particle swarm optimization algorithm was used to achieve multi-input and multi-objective comprehensive optimization,and the effects of EGR-coupled Miller regulation and high-pressure turbine bypass regulation on NO_(x)and BSFC were investigated.The results showed that a medium EGR rate-coupled medium Miller degree was better for the comprehensive optimization of NO_(x)and BSFC.At medium EGR rate and low turbine bypass rates,NO_(x)and BSFC were relatively balanced and acceptable.Finally,an optimal steady-state control strategy under full loads was proposed.With an increase in loads,the optimized turbine bypass rate and Miller degree gradually increased.Compared with the EGRonly system,the optimal system of EGR and Miller cycle coupled turbine bypass reduced NO_(x)by 0.87 g/(kW·h)and BSFC by 17.19 g/(kW·h)at 100%load.Therefore,the EGR and Miller cycle coupled adjustable two-stage turbocharging achieves NO_(x)and BSFC optimization under full loads.
基金Projects(61273163,61325015,61304121)supported by the National Natural Science Foundation of China
文摘A new modeling and monitoring approach for multi-mode processes is proposed.The method of similarity measure(SM) and kernel principal component analysis(KPCA) are integrated to construct SM-KPCA monitoring scheme,where SM method serves as the separation of common subspace and specific subspace.Compared with the traditional methods,the main contributions of this work are:1) SM consisted of two measures of distance and angle to accommodate process characters.The different monitoring effect involves putting on the different weight,which would simplify the monitoring model structure and enhance its reliability and robustness.2) The proposed method can be used to find faults by the common space and judge which mode the fault belongs to by the specific subspace.Results of algorithm analysis and fault detection experiments indicate the validity and practicability of the presented method.
基金Projects(51007047,51077087)supported by the National Natural Science Foundation of ChinaProject(2013CB228205)supported by the National Key Basic Research Program of China+1 种基金Project(20100131120039)supported by Higher Learning Doctor Discipline End Scientific Research Fund of the Ministry of Education Institution,ChinaProject(ZR2010EQ035)supported by the Natural Science Foundation of Shandong Province,China
文摘A novel approach was proposed to allocate spinning reserve for dynamic economic dispatch.The proposed approach set up a two-stage stochastic programming model to allocate reserve.The model was solved using a decomposed algorithm based on Benders' decomposition.The model and the algorithm were applied to a simple 3-node system and an actual 445-node system for verification,respectively.Test results show that the model can save 84.5 US $ cost for the testing three-node system,and the algorithm can solve the model for 445-node system within 5 min.The test results also illustrate that the proposed approach is efficient and suitable for large system calculation.
文摘In order to meet the demand of online optimal running, a novel soft sensor modeling approach based on Gaussian processes was proposed. The approach is moderately simple to implement and use without loss of performance. It is trained by optimizing the hyperparameters using the scaled conjugate gradient algorithm with the squared exponential covariance function employed. Experimental simulations show that the soft sensor modeling approach has the advantage via a real-world example in a refinery. Meanwhile, the method opens new possibilities for application of kernel methods to potential fields.
基金Projects(51325903,51279218)supported by the National Natural Science Foundation of ChinaProject(cstc2013kjrcljrccj0001)supported by the Natural Science Foundation Project of CQ CSTC,ChinaProject(20130191110037)supported by Research fund by the Doctoral Program of Higher Education of China
文摘In order to resolve grid distortions in finite element method(FEM), the meshless numerical method which is called general particle dynamics(GPD) was presented to simulate the large deformation and failure of geomaterials. The Mohr-Coulomb strength criterion was implemented into the code to describe the elasto-brittle behaviours of geomaterials while the solid-structure(reinforcing pile) interaction was simulated as an elasto-brittle material. The Weibull statistical approach was applied to describing the heterogeneity of geomaterials. As an application of general particle dynamics to slopes, the interaction between the slopes and the reinforcing pile was modelled. The contact between the geomaterials and the reinforcing pile was modelled by using the coupling condition associated with a Lennard-Jones repulsive force. The safety factor, corresponding to the minimum shear strength reduction factor "R", was obtained, and the slip surface of the slope was determined. The numerical results are in good agreement with those obtained from limit equilibrium method and finite element method. It indicates that the proposed geomaterial-structure interaction algorithm works well in the GPD framework.
基金Projects(51475462,61374138,61370031)supported by the National Natural Science Foundation of China
文摘Real time remaining useful life(RUL) prediction based on condition monitoring is an essential part in condition based maintenance(CBM). In the current methods about the real time RUL prediction of the nonlinear degradation process, the measurement error is not considered and forecasting uncertainty is large. Therefore, an approximate analytical RUL distribution in a closed-form of a nonlinear Wiener based degradation process with measurement errors was proposed. The maximum likelihood estimation approach was used to estimate the unknown fixed parameters in the proposed model. When the newly observed data are available, the random parameter is updated by the Bayesian method to make the estimation adapt to the item's individual characteristic and reduce the uncertainty of the estimation. The simulation results show that considering measurement errors in the degradation process can significantly improve the accuracy of real time RUL prediction.
基金India (MHRD, India) for providing financial support
文摘An IMC-PID controller was proposed for unstable second-order time delay system which shows the characteristics of inverse response(RHP zero). A plot of Ms versus λ was suggested to calculate the suitable tuning parameter λ, which provides a trade-off between performance and robustness. Six different forms of process models were selected from literature to show the applicability of the present method. Performance of controller was calculated by ITAE and total variation TV and compared with recently published tuning rules. Undesirable overshoot was removed by using a set-point weighting parameter. Robustness was tested by introducing a perturbation into the various model parameters and closed-loop results show that the designed controller is robust in the case of model uncertainty. The proposed method shows an overall better closed-loop response as compared to other recently reported methods.
基金Project (2005CB623703) supported by the Major State Basic Research and Development Program of ChinaProject (2008AA030502) supported by the National High-Tech Research and Development Program of China
文摘Pitch and TiB2/C green composite cathode material were respectively analyzed with simultaneous DSC-TGA, and effects of three baking processes of TiB2/C composite cathode material, i.e. K25, K5 and M5, on properties of TiB2/C composite cathode material were investigated. The results show that thermogravimetrie behavior of pitch and TiB2/C green composite cathode is similar, and appears the largest mass loss rate in the temperature range from 200 to 600 ℃. The bulk density variation of sample K5 before and after baking is the largest （11.9%）, that of sample K25 is the second, and that of sample M5 is the smallest （6.7%）. The crushing strength of sample M5 is the biggest （51.2 MPa）, that of sample K2.5 is the next, and that of sample K5 is the smallest （32.8 MPa）. But, the orders of the electrical resistivity and electrolysis expansion of samples are just opposite with the order of crushing strength. The heating rate has a great impact on the microstructure of sample. The faster the heating rate is, the bigger the pore size and porosity of sample are. Compared with the heating rate between 200 and 600℃ of samples K25 and K5, that of sample M5 is slower and suitable for baking process of TiB2/C composite cathode material.
基金Project(2011FZ050) supported by Applied Basic Research Program of Yunnan Provincial Science and Technology Department,ChinaProject(2011J084) supported by Master Program of Yunnan Province Education Department,China
文摘Local inhomogeneity in totally asymmetric simple exclusion processes （TASEPs） with different hopping rates was studied. Many biological and chemical phenomena can be described by these non-equilibrium processes. A simple approximate theory and extensive Monte Carlo computer simulations were used to calculate the steady-state phase diagrams and bulk densities. It is found that the phase diagram for local inhomogeneity in TASEP with different hopping rates p is qualitatively similar to homogeneous models. Interestingly, there is a saturation point pair （a＊, fl＊） for the system, which is decided by parameters p and q. There are three stationary phases in the system, when parameter p is fixed （i.e., p=0.8）, with the increase of the parameter q, the region of LD/LD and HD/HD phase increases and the HD/LD is the only phase which the region shrinks. The analytical results are in good agreement with simulations.
