Conical picks are important tools for rock mechanical excavation.Mean cutting force(MCF)of conical pick determines the suitability of the target rock for mechanical excavation.Accurate evaluation of MCF is important f...Conical picks are important tools for rock mechanical excavation.Mean cutting force(MCF)of conical pick determines the suitability of the target rock for mechanical excavation.Accurate evaluation of MCF is important for pick design and rock cutting.This study proposed hybrid methods composed of boosting trees and Bayesian optimization(BO)for accurate evaluation of MCF.220 datasets including uniaxial compression strength,tensile strength,tip angle(θ),attack angle,and cutting depth,were collected.Four boosting trees were developed based on the database to predict MCF.BO optimized the hyper-parameters of these boosting trees.Model evaluation suggested that the proposed hybrid models outperformed many commonly utilized machine learning models.The hybrid model composed of BO and categorical boosting(BO-CatBoost)was the best.Its outstanding performance was attributed to its advantages in dealing with categorical features(θincluded 6 types of angles and could be considered as categorical features).A graphical user interface was developed to facilitate the application of BO-CatBoost for the estimation of MCF.Moreover,the influences of the input parameters on the model and their relationship with MCF were analyzed.Whenθincreased from 80°to 90°,it had a significant contribution to the increase of MCF.展开更多
In this paper, turning experiments of machining particle reinforced metal matri x composites(PRMMCs) SiC p/Al with PCD tools have been carried out. The cutting force characteristics in ultrasonic vibration turning com...In this paper, turning experiments of machining particle reinforced metal matri x composites(PRMMCs) SiC p/Al with PCD tools have been carried out. The cutting force characteristics in ultrasonic vibration turning compared with that in com mon turning were studied. Through the single factor experiments and multiple fac tor orthogonal experiments, the influences of three kinds of cutting conditions such as cutting velocity, amount of feed and cutting depth on cutting force were analyzed in detail. Meanwhile, according to the experimental data, the empirica l formula of main cutting force in ultrasonic vibration turning was conclude d. According to the test results, the cutting force is direct proportion to cutt ing depth basically according to the relation between cutting force and other fa ctors, which is similar to that of common cutting, so is the feed rate, but the influence is not so big. The influence of cutting speed is larger than that of f eed rate on cutting force because the efficient cutting time increases in vibrat ion cycle with the increase of cutting speed, which causes cutting force to incr ease. The research results indicate: (1) Ultrasonic vibration turning possesses much lower main cutting force than that in common turning when adopting smaller cutting parameters. If using larger cutting parameters, the difference will inco nspicuous. (2) There are remarkable differences of cutting force-cutting veloci ty characteristics in ultrasonic vibration turning from that in common turning m ainly because built-up edge does not emerge in ultrasonic turning unlike common turning in corresponding velocity range. (3) In ultrasonic vibration cutting, t he influence of cutting velocity on cutting force is most obvious among thre e cutting parameters and the influence of feed is smallest. So adopting lower cu tting velocity and larger cutting depth not only can reduce cutting force effect ively but also can ensure cutting efficiency. (4) The conclusions are useful in precision and super precision manufacturing thin-wall pieces.展开更多
Aiming at the problem of tool wear and breakage, the low accuracy of machined surface duringthe milling process of automobile panel splicing dies, the cutting force modeling of micro element is carriedout. The cutting...Aiming at the problem of tool wear and breakage, the low accuracy of machined surface duringthe milling process of automobile panel splicing dies, the cutting force modeling of micro element is carriedout. The cutting chip thickness of each cutting cycle is built as a function of the cutting angle and the shearforce according to the different hardness of machining materials, and a plow force model are obtained underng angles. By introducing a single degree of freedom italic collision model, the Hopkinsontest is used to obtain the elastic deformation δ of the tool workpiece impact under different spindle speeds,sults showforce on the tool in the transition area is obtained. Combining above models together,of milling force in the transition area can be obtained. Experiment and simulation reconslstendirections is studied. Fromcythto prove the accuracy of the model. The surface quality under different feede analysis results of machined surface quality, surfacedifference between workpieces, it is concluded that better surface quality can be obtaineness and heightness and low hardness workpiece. The results provide theoretical support for the optimizationing process in the splicing die of the automobile panel highof the milling process in the splicing die of the automobile panel.展开更多
In order to control cutting force and its direction i n milling operation, a new milling head was developed. The head has two milling cutters, which are connected by a pair of gears and rotate in opposite direction re...In order to control cutting force and its direction i n milling operation, a new milling head was developed. The head has two milling cutters, which are connected by a pair of gears and rotate in opposite direction respectively. Both up-cut and down-cut can be carried out simultaneously by t hese milling cutters. The each depth of cut, the ratio of up/down cutting depth , by these cutters can be also selected. The cutting force characteristics were experimentally discussed by changing the ratio. The cutting force and its locus can be also changed by the selection of the ratio of up/down cutting depth. For practical usage of the head the analytical prediction method of the cutting forc e characteristics under selected cutting condition was proposed based on the ene rgy approach method proposed, in which both of cutting force characteristics of a single milling cutter and the combined milling cutter under a selected up/dow n cutting depth ratio were analytically estimated based on the two dimensional c utting data. It was experimentally shown that in NC milling machine the cutting force locus was controlled in pre-determined direction under various tool paths .展开更多
The center cutter of a hard rock tunnel boring machine(TBM) is installed on the cutterhead at a small radius and thus bears complex side force.Given this fact,the formation mechanism and change law of the side force s...The center cutter of a hard rock tunnel boring machine(TBM) is installed on the cutterhead at a small radius and thus bears complex side force.Given this fact,the formation mechanism and change law of the side force suffered by the center cutter were studied.Based on the rock shear failure criterion in combination with the lateral rolling width,a model for predicting the average side force was set up.Besides,a numerical analysis model of the rock fragmentation of the center cutter was established,and the instantaneous load changing features were investigated.Results shows that the inner side of the center cutter can form lateral rolling annulus in rock during the rotary cutting process.The smaller the installation radius is,the greater the cutter side force will be.In a working condition,the side force of the innermost center cutter is 11.66 k N,while it decreases sharply when installation radius increases.Variation tends to be gentle when installation radius is larger than 500 mm,and the side force of the outermost center cutter is reduced to 0.74 k N.展开更多
The theoretical model of axial ultrasonic vibration grinding force is built on the basis of a mathematical model of cutting deforming force deduced from the assumptions of thickness of the undeformed debris under Rayl...The theoretical model of axial ultrasonic vibration grinding force is built on the basis of a mathematical model of cutting deforming force deduced from the assumptions of thickness of the undeformed debris under Rayleigh distribution and a mathematical model of friction based on the theoretical analysis of relative sliding velocity of abrasive and workpiece. Then, the coefficients of the ultrasonic vibration grinding force model are calculated through analysis of nonlinear regression of the theoretical model by using MATLAB, and the law of influence of grinding depth, workpiece speed, frequency and amplitude of the mill on the grinding force is summarized after applying the model to analyze the ultrasonic grinding force. The result of the above-mentioned law shows that the grinding force decreases as frequency and amplitude increase, while increases as grinding depth and workpiece speed increase; the maximum relative error of prediction and experimental values of the normal grinding force is 11.47% and its average relative error is 5.41%; the maximum relative error of the tangential grinding force is 10.14% and its average relative error is 4.29%. The result of employing regression equation to predict ultrasonic grinding force approximates to the experimental data, therefore the accuracy and reliability of the model is verified.展开更多
This paper combines image processing with 3D magnetic tracking method to develop a scalpel for haptic simulation in surgical cutting. First, a cutting parameter acquisition setup is presented and the performance is va...This paper combines image processing with 3D magnetic tracking method to develop a scalpel for haptic simulation in surgical cutting. First, a cutting parameter acquisition setup is presented and the performance is validated from soft tissue cutting. Then, based on the acquired input-output data pairs, a method for fuzzy system modeling is presented, that is, after partitioning each input space equally and giving the premises and the total number of fuzzy rules, the consequent parameters and the fuzzy membership functions (MF) of the input variables are learned and optimized via a neurofuzzy modeling technique. Finally, a haptic scalpel implemented with the established cutting model is described. Preliminary results show the feasibility of the haptic display system for real-time interaction.展开更多
针对X-Y平台中模型误差和扰动未知等问题,本文以夹胶玻璃自动切膜为应用背景,设计自动切膜恒力控制系统,并对系统中的交互力进行分析与建模。提出了一种改进线性自抗扰(linear active disturbance rejection controller,LADRC)力控制器...针对X-Y平台中模型误差和扰动未知等问题,本文以夹胶玻璃自动切膜为应用背景,设计自动切膜恒力控制系统,并对系统中的交互力进行分析与建模。提出了一种改进线性自抗扰(linear active disturbance rejection controller,LADRC)力控制器,将滑模控制嵌入到基于预报的线性跟踪微分器(tracking differentiator,TD)中,平衡滤波与相位滞后间的矛盾,利用分数阶比例微分(fractional order proportion differentiation,FOPD)快速响应跟踪力误差,并通过Lyapunov函数对改进线性跟踪微分器进行稳定性证明。通过与线性自抗扰进行比较,对所设计的控制器进行了仿真分析与实验验证。实验结果表明,当玻璃位置等参数发生变化时,基于改进跟踪微分器的线性自抗扰控制系统仍能较好地实现对切刀的交互力控制,有效保证切膜效果,证明了提出方法的有效性与实用性。展开更多
基金Project(52374153)supported by the National Natural Science Foundation of ChinaProject(2023zzts0726)supported by the Fundamental Research Funds for the Central Universities of Central South University,China。
文摘Conical picks are important tools for rock mechanical excavation.Mean cutting force(MCF)of conical pick determines the suitability of the target rock for mechanical excavation.Accurate evaluation of MCF is important for pick design and rock cutting.This study proposed hybrid methods composed of boosting trees and Bayesian optimization(BO)for accurate evaluation of MCF.220 datasets including uniaxial compression strength,tensile strength,tip angle(θ),attack angle,and cutting depth,were collected.Four boosting trees were developed based on the database to predict MCF.BO optimized the hyper-parameters of these boosting trees.Model evaluation suggested that the proposed hybrid models outperformed many commonly utilized machine learning models.The hybrid model composed of BO and categorical boosting(BO-CatBoost)was the best.Its outstanding performance was attributed to its advantages in dealing with categorical features(θincluded 6 types of angles and could be considered as categorical features).A graphical user interface was developed to facilitate the application of BO-CatBoost for the estimation of MCF.Moreover,the influences of the input parameters on the model and their relationship with MCF were analyzed.Whenθincreased from 80°to 90°,it had a significant contribution to the increase of MCF.
文摘In this paper, turning experiments of machining particle reinforced metal matri x composites(PRMMCs) SiC p/Al with PCD tools have been carried out. The cutting force characteristics in ultrasonic vibration turning compared with that in com mon turning were studied. Through the single factor experiments and multiple fac tor orthogonal experiments, the influences of three kinds of cutting conditions such as cutting velocity, amount of feed and cutting depth on cutting force were analyzed in detail. Meanwhile, according to the experimental data, the empirica l formula of main cutting force in ultrasonic vibration turning was conclude d. According to the test results, the cutting force is direct proportion to cutt ing depth basically according to the relation between cutting force and other fa ctors, which is similar to that of common cutting, so is the feed rate, but the influence is not so big. The influence of cutting speed is larger than that of f eed rate on cutting force because the efficient cutting time increases in vibrat ion cycle with the increase of cutting speed, which causes cutting force to incr ease. The research results indicate: (1) Ultrasonic vibration turning possesses much lower main cutting force than that in common turning when adopting smaller cutting parameters. If using larger cutting parameters, the difference will inco nspicuous. (2) There are remarkable differences of cutting force-cutting veloci ty characteristics in ultrasonic vibration turning from that in common turning m ainly because built-up edge does not emerge in ultrasonic turning unlike common turning in corresponding velocity range. (3) In ultrasonic vibration cutting, t he influence of cutting velocity on cutting force is most obvious among thre e cutting parameters and the influence of feed is smallest. So adopting lower cu tting velocity and larger cutting depth not only can reduce cutting force effect ively but also can ensure cutting efficiency. (4) The conclusions are useful in precision and super precision manufacturing thin-wall pieces.
文摘Aiming at the problem of tool wear and breakage, the low accuracy of machined surface duringthe milling process of automobile panel splicing dies, the cutting force modeling of micro element is carriedout. The cutting chip thickness of each cutting cycle is built as a function of the cutting angle and the shearforce according to the different hardness of machining materials, and a plow force model are obtained underng angles. By introducing a single degree of freedom italic collision model, the Hopkinsontest is used to obtain the elastic deformation δ of the tool workpiece impact under different spindle speeds,sults showforce on the tool in the transition area is obtained. Combining above models together,of milling force in the transition area can be obtained. Experiment and simulation reconslstendirections is studied. Fromcythto prove the accuracy of the model. The surface quality under different feede analysis results of machined surface quality, surfacedifference between workpieces, it is concluded that better surface quality can be obtaineness and heightness and low hardness workpiece. The results provide theoretical support for the optimizationing process in the splicing die of the automobile panel highof the milling process in the splicing die of the automobile panel.
文摘In order to control cutting force and its direction i n milling operation, a new milling head was developed. The head has two milling cutters, which are connected by a pair of gears and rotate in opposite direction respectively. Both up-cut and down-cut can be carried out simultaneously by t hese milling cutters. The each depth of cut, the ratio of up/down cutting depth , by these cutters can be also selected. The cutting force characteristics were experimentally discussed by changing the ratio. The cutting force and its locus can be also changed by the selection of the ratio of up/down cutting depth. For practical usage of the head the analytical prediction method of the cutting forc e characteristics under selected cutting condition was proposed based on the ene rgy approach method proposed, in which both of cutting force characteristics of a single milling cutter and the combined milling cutter under a selected up/dow n cutting depth ratio were analytically estimated based on the two dimensional c utting data. It was experimentally shown that in NC milling machine the cutting force locus was controlled in pre-determined direction under various tool paths .
基金Project (2013CB035401) supported by the National Basic Research Program of ChinaProject (51475478) supported by the National Natural Science Foundation of ChinaProject (2012AA041803) supported by the High-Tech Research and Development Program of China
文摘The center cutter of a hard rock tunnel boring machine(TBM) is installed on the cutterhead at a small radius and thus bears complex side force.Given this fact,the formation mechanism and change law of the side force suffered by the center cutter were studied.Based on the rock shear failure criterion in combination with the lateral rolling width,a model for predicting the average side force was set up.Besides,a numerical analysis model of the rock fragmentation of the center cutter was established,and the instantaneous load changing features were investigated.Results shows that the inner side of the center cutter can form lateral rolling annulus in rock during the rotary cutting process.The smaller the installation radius is,the greater the cutter side force will be.In a working condition,the side force of the innermost center cutter is 11.66 k N,while it decreases sharply when installation radius increases.Variation tends to be gentle when installation radius is larger than 500 mm,and the side force of the outermost center cutter is reduced to 0.74 k N.
基金Project(51275530)supported by the National Natural Science Foundation of China
文摘The theoretical model of axial ultrasonic vibration grinding force is built on the basis of a mathematical model of cutting deforming force deduced from the assumptions of thickness of the undeformed debris under Rayleigh distribution and a mathematical model of friction based on the theoretical analysis of relative sliding velocity of abrasive and workpiece. Then, the coefficients of the ultrasonic vibration grinding force model are calculated through analysis of nonlinear regression of the theoretical model by using MATLAB, and the law of influence of grinding depth, workpiece speed, frequency and amplitude of the mill on the grinding force is summarized after applying the model to analyze the ultrasonic grinding force. The result of the above-mentioned law shows that the grinding force decreases as frequency and amplitude increase, while increases as grinding depth and workpiece speed increase; the maximum relative error of prediction and experimental values of the normal grinding force is 11.47% and its average relative error is 5.41%; the maximum relative error of the tangential grinding force is 10.14% and its average relative error is 4.29%. The result of employing regression equation to predict ultrasonic grinding force approximates to the experimental data, therefore the accuracy and reliability of the model is verified.
基金Supported by National Natural Science Foundation of P. R. China (60273028)
文摘This paper combines image processing with 3D magnetic tracking method to develop a scalpel for haptic simulation in surgical cutting. First, a cutting parameter acquisition setup is presented and the performance is validated from soft tissue cutting. Then, based on the acquired input-output data pairs, a method for fuzzy system modeling is presented, that is, after partitioning each input space equally and giving the premises and the total number of fuzzy rules, the consequent parameters and the fuzzy membership functions (MF) of the input variables are learned and optimized via a neurofuzzy modeling technique. Finally, a haptic scalpel implemented with the established cutting model is described. Preliminary results show the feasibility of the haptic display system for real-time interaction.
文摘针对X-Y平台中模型误差和扰动未知等问题,本文以夹胶玻璃自动切膜为应用背景,设计自动切膜恒力控制系统,并对系统中的交互力进行分析与建模。提出了一种改进线性自抗扰(linear active disturbance rejection controller,LADRC)力控制器,将滑模控制嵌入到基于预报的线性跟踪微分器(tracking differentiator,TD)中,平衡滤波与相位滞后间的矛盾,利用分数阶比例微分(fractional order proportion differentiation,FOPD)快速响应跟踪力误差,并通过Lyapunov函数对改进线性跟踪微分器进行稳定性证明。通过与线性自抗扰进行比较,对所设计的控制器进行了仿真分析与实验验证。实验结果表明,当玻璃位置等参数发生变化时,基于改进跟踪微分器的线性自抗扰控制系统仍能较好地实现对切刀的交互力控制,有效保证切膜效果,证明了提出方法的有效性与实用性。
