The effect of fin attachment on the thermal stress reduction of exhaust manifold of an off road diesel engine(Komatsu HD325-6) was investigated.For doing this,coupled thermo-fluid-solid analysis of exhaust manifold of...The effect of fin attachment on the thermal stress reduction of exhaust manifold of an off road diesel engine(Komatsu HD325-6) was investigated.For doing this,coupled thermo-fluid-solid analysis of exhaust manifold of the off road diesel engine was carried out.The thermal analysis,including thermal flow,thermal stress,and the thermal deformation of the manifold was investigated.The flow inside the manifold was simulated and then its properties including velocity,pressure,and temperature were obtained.The flow properties were transferred to the solid model and then the thermal stresses and the thermal deformations of the manifold under different operating conditions were calculated.Finally,based on the predicted thermal stresses and thermal deformations of the manifold body shell,two fin types as well as body shell thickness increase were applied in the critical induced thermal stress area of the manifold to reduce the thermal stress and thermal deformation.The results of the above modifications show that the combined modifications,i.e.the thickness increase and the fin attachment,decrease the thermal stresses by up to 28% and the contribution of the fin attachment in this reduction is much higher compared to the shell thickness increase.展开更多
A3D finite element model(FEM)with realistic field measurements of temperature distributions is proposed to investigate the thermal stress variation in the steel–concrete composite bridge deck system.First,a brief lit...A3D finite element model(FEM)with realistic field measurements of temperature distributions is proposed to investigate the thermal stress variation in the steel–concrete composite bridge deck system.First,a brief literaturereview indicates that traditional thermal stress calculation in suspension bridges is based on the2D plane structure with simplified temperature profiles on bridges.Thus,a3D FEM is proposed for accurate stress analysis.The focus is on the incorporation of full field arbitrary temperature profile for the stress analysis.Following this,the effect of realistic temperature distribution on the structure is investigated in detail and an example using field measurements of Aizhai Bridge is integrated with the proposed3D FEM model.Parametric studies are used to illustrate the effect of different parameters on the thermal stress distribution in the bridge structure.Next,the discussion and comparison of the proposed methodology and simplified calculation method in the standard is given.The calculation difference and their potential impact on the structure are shown in detail.Finally,some conclusions and recommendations for future bridge analysis and design are given based on the proposed study.展开更多
In this study,based on the established heat transfer and mechanical stress models,thermal stress distribution of glazing unit filled with paraffin was studied for various temperature differences between indoor and out...In this study,based on the established heat transfer and mechanical stress models,thermal stress distribution of glazing unit filled with paraffin was studied for various temperature differences between indoor and outdoor conditions.The strain produced on the surface of glazing unit filled with paraffin varies greatly in the outdoor temperature range of-30℃-40 ℃.Furthermore,phase change material(PCM) layer between the glass panes significantly affects the strain values at different temperatures,which can respectively reach up to about 250×10^(-6) and down to-300×10^(-6) for tensile and compressive strains once the paraffin is in liquid state.Additionally,impacts of boundary conditions on the strain values are more pronounced within the distance of 0.01 m from the edges of the glazing window.The presented model and outcomes can be used as a guide to simulate thermal stress in glazing units filled with paraffin.展开更多
A study of the interfacial behavior and internal thermal stress distribution in fiber-reinforced composites is essential to assess their performance and reliability.CNT/carbon fiber(CF)hybrid fibers were constructed u...A study of the interfacial behavior and internal thermal stress distribution in fiber-reinforced composites is essential to assess their performance and reliability.CNT/carbon fiber(CF)hybrid fibers were constructed using electrophoretic deposition.The interfacial properties of CF/epoxy and CNT/CF/epoxy composites were statistically investigated and compared using in-situ thermal Raman mapping by dispersing CNTs as a Raman sensing medium(CNT_(R))in a resin.The associated local thermal stress changes can be simulated by capturing the G'band position distribution of CNT_(R) in the epoxy at different temperatures.It was found that the G'band shifted to lower positions with increasing temperature,reaching a maximum difference of 2.43 cm^(−1) at 100℃.The interfacial bonding between CNT/CF and the matrix and the stress distribution and changes during heat treatment(20-100℃)were investig-ated in detail.This work is important for studying thermal stress in fiber-reinforced composites by in-situ thermal Raman mapping technology.展开更多
In this study,the effect of influencing parameters on the stress distribution around a polygonal cutout within a laminated composite under uniform heat flux was analytically examined.The analytical method was develope...In this study,the effect of influencing parameters on the stress distribution around a polygonal cutout within a laminated composite under uniform heat flux was analytically examined.The analytical method was developed based on the classical laminated plate theory and two-dimensional thermo-elastic method.A mapping function was employed to extend the solution of a perforated symmetric laminate with a circular cutout to the solution of polygonal cutouts.The effect of significant parameters such as the cutout angular position,bluntness and aspect ratio,the heat flux angle and the laminate stacking sequence in symmetric composite laminate containing triangular,square and pentagonal cutouts was studied.The Neumann boundary condition was used at the edges of the thermally insulated polygonal cutout.The laminate was made of graphite/epoxy(AS/3501) material with two different stacking sequences of [30/45]sand[30/0/-30]_(s).The analytical solutions were well validated against finite element results.展开更多
In order to get thermal stress field of the hot section with thermal barrier coating (TBCs), the thermal conductivity and elastic modulus of top-coat are the physical key properties. The porosity of top-coat was teste...In order to get thermal stress field of the hot section with thermal barrier coating (TBCs), the thermal conductivity and elastic modulus of top-coat are the physical key properties. The porosity of top-coat was tested and evaluated under different high temperatures. The relationship between the microstructure (porosity of top-coat) and properties of TBCs were analyzed to predict the thermal properties of ceramic top-coat, such as thermal conductivity and elastic modulus. The temperature and stress field of the vane with TBCs were simulated using two sets of thermal conductivity data and elastic modulus, which are from literatures and this work, respectively. The results show that the temperature and stress distributions change with thermal conductivity and elastic modulus. The differences of maximum temperatures and stress are 6.5% and 8.0%, respectively.展开更多
A mixed method which combines the recent developed finite analytical method and the boundary fitting coordinate transformation method was used first to calculate the temperature field and thermal stress field of the c...A mixed method which combines the recent developed finite analytical method and the boundary fitting coordinate transformation method was used first to calculate the temperature field and thermal stress field of the cold roller in this paper. The following results are obtained by the calculation: thermal stresses σr=0, σθ=σz are maximum tension stress on the inner surface of the cold roller and σr=0, |σθ|=|σz| are maximum compression stress on the outer surface of the cold roller in the steady and unsteady case. Effectiveness and validity of the mixed method are checked with steady coil roller problems having theoretical solutions. The results show that good agreement is achived between the calculated value and theoretical solution,and the mixed method used in the paper is very workable. The mixed method is also useful in solving the steady and unsteady thermal stress field proplems of the hot -rolled for the reversing rolling mill and the continous rolling mill.展开更多
Based on the FEA software ANSYS,a model was developed to simulate the thermal stress distribution of inert anode.In order to reduce its thermal stress,the effect of some parameters on thermal stress distribution was i...Based on the FEA software ANSYS,a model was developed to simulate the thermal stress distribution of inert anode.In order to reduce its thermal stress,the effect of some parameters on thermal stress distribution was investigated,including the temperature of electrolyte,the current,the anode cathode distance,the anode immersion depth,the surrounding temperature and the convection coefficient between anode and circumstance.The results show that there exists a large axial tensile stress near the tangent interface between the anode and bath,which is the major cause of anode breaking.Increasing the temperature of electrolyte or the anode immersion depth will deteriorate the stress distribution of inert anode.When the bath temperature increases from 750 to 970 ℃,the maximal value and absolute minimal value of the 1st principal stress increase by 29.7% and 29.6%,respectively.When the anode immersion depth is changed from 1 to 10 cm,the maximal value and absolute minimal value of the 1st principal stress increase by 52.1% and 65.0%,respectively.The effects of other parameters on stress distribution are not significant.展开更多
An especial snake SiC pipe was designed for collecting losing heat from furnaces. The three-dimensions thermal, fluid and thermal stress coupled field of heat exchanger was analyzed by using the commercial engineering...An especial snake SiC pipe was designed for collecting losing heat from furnaces. The three-dimensions thermal, fluid and thermal stress coupled field of heat exchanger was analyzed by using the commercial engineering computer package ANSYS. The structural and operational parameters of heat exchanger, the junction between standpipe and snake pipe, the diameter of snake pipe, ratio of thickness to diameter of pipe, velocity of inlet air were optimized for thermal stress. The computed results show that the large thermal stress exits in the SiC, and the stand pipe should be ellipse for the least thermal stress; the optimal ratio of thickness to diameter of pipe is 6, the velocity of inlet air is 25 m/s. The most thermal stress is in inverse proportion to diameter of pipe and velocity of inlet air.展开更多
Thermal stress in meteoroids by aerodynamic heating is calculated for the ideal case of an isotropic,homogeneous,elastic sphere being heated at the surface with a constant heat transfer coefficient.Given enough time,t...Thermal stress in meteoroids by aerodynamic heating is calculated for the ideal case of an isotropic,homogeneous,elastic sphere being heated at the surface with a constant heat transfer coefficient.Given enough time,the tensile stress in the interior of the meteoroid can be as high as 10 kb.This stress value is greater than estimated tensile strengths of meteoroids and the aerodynamic compression they encounter.Significant thermal stress(1 kb) can develop quickly(within a few tens of seconds) in a small(radius<10 cm) stony meteoroid and a somewhat large(radius<1 m)metallic meteoroid,and thus may cause tensile fracture to initiate in the meteotoid’s interior.Fracture by thermal stress may have contributed to such observations as the existence of dust particles in upper atmosphere,the breakup of meteoroids at relatively low altitudes,the angular shape of meteorites and their wide scattering in a strewn field,and the explosive features of impact craters.In large meteoroids that require longer heating for thermal stress to fully develop,its effect is probably insignificant.The calculated stress values may be upper limits for real meteoroids which suffer melting and ablation at the surface.展开更多
Based on the deep understanding of the requirements of cutting conditions on ceramic tools, a design model for functionally gradient ceramic tool materials with symmetrical composition distribution was presented in th...Based on the deep understanding of the requirements of cutting conditions on ceramic tools, a design model for functionally gradient ceramic tool materials with symmetrical composition distribution was presented in this paper, according to which an Al 2O 3-TiC functionally gradient ceramic tool material FG-1 was synthesized by powder-laminating and uniaxially hot-pressing technique. The thermal shock resistance of the Al 2O 3-TiC functionally gradient ceramics FG-1 was evaluated by water quenching and subsequent three-point bending tests of flexural strength diminution. Comparisons were made with results from parallel experiments conducted using a homogeneous Al 2O 3-TiC ceramics. Functionally gradient ceramics exhibited higher retained strength under all thermal shock temperature differences compared to homogeneous ceramics, indicating the higher thermal shock resistance. The experimental results were supported by the calculation of transient thermal stress field. The cutting performance of the Al 2O 3-TiC functionally gradient ceramic tool FG-1 was also investigated in rough turning the cylindrical surface of exhaust valve of diesel engine in comparison with that of a common Al 2O 3-TiC ceramic tool LT55. The results indicated that the tool life of FG-1 increased by 50 percent over that of LT55. Tool life of LT55 was mainly controlled by thermal shock cracking which was accompanied by mechanical shock. While tool life of FG-1 was mainly controlled by mechanical fatigue crack extension rather than thermal shock cracking, revealing the less thermal shock susceptibility of functionally gradient ceramics than that of common ceramics.展开更多
In the process of deep projects excavation,deep rock often experiences a full stress process from high stress to unloading and then to impact disturbance failure.To study the dynamic characteristics of three-dimension...In the process of deep projects excavation,deep rock often experiences a full stress process from high stress to unloading and then to impact disturbance failure.To study the dynamic characteristics of three-dimensional high stressed red sandstone subjected to unloading and impact loads,impact compression tests were conducted on red sandstone under confining pressure unloading conditions using a modified split Hopkinson pressure bar.Impact disturbance tests of uniaxial pre-stressed rock were also conducted(without considering confining pressure unloading effect).The results demonstrate that the impact compression strength of red sandstone shows an obvious strain rate effect.With an approximately equal strain rate,the dynamic strength of red sandstone under confining unloading conditions is less than that in the uniaxial pre-stressed impact compression test.Confining pressure unloading produces a strength-weakening effect,and the dynamic strength weakening factor(DSWF)is also defined.The results also indicate that the strain rate of the rock and the incident energy change in a logarithmic relation.With similar incident energies,unloading results in a higher strain rate in pre-stressed rock.According to the experimental analysis,unloading does not affect the failure mode,but reduces the dynamic strength of pre-stressed rock.The influence of confining pressure unloading on the shear strength parameters(cohesion and friction angle)is discussed.Under the same external energy impact compression,prestressed rock subjected to unloading is more likely to be destroyed.Thus,the effect of unloading on the rock mechanical characteristics should be considered in deep rock project excavation design.展开更多
Practical experiences gained in the past several years show that the thermal residual stress(TRS) is a main cause leading polycrystalline diamond compacts(PDC) to premature failure.It is the very important to measure ...Practical experiences gained in the past several years show that the thermal residual stress(TRS) is a main cause leading polycrystalline diamond compacts(PDC) to premature failure.It is the very important to measure the TRS accurately for optimizing the interface and improving the service performance of PDC.In this paper,the TRS in 1913 flat-interface PDC was measured using improved stress-release method(ISRM). The TRS on the surface of polycrystalline diamond(PCD) table was obtained,which can be used to calculate the radial thermal residual stress(RTRS) at the interface of PCD table via a refutation process.The obtained results show that there are compressive residual stress at the PCD table interface and in the most region of PCD table surface.The exception occurs near the outer diameter of the PCD table,where the PDC begins to bend and put the PCD table surface into a tension state,an undesirable state for a brittle material.The ISRM has covered the shortage existing in traditional stress-release method,in which only finite points on the surface of PCD table can be tested for one specimen and one time.Simple as the experimental procedures are,the test results are also very accurate and reliable.This method provides the theoretical and experimental basis for testing TRS of PDC accurately.展开更多
In-service hydrocarbons must be transported at high temperature and high pressure to ease the flow and prevent the solidification of the wax fraction. The pipeline containing hot oil will expand longitudinally due to ...In-service hydrocarbons must be transported at high temperature and high pressure to ease the flow and prevent the solidification of the wax fraction. The pipeline containing hot oil will expand longitudinally due to the rise in temperature. If such expansion is resisted, for example by frictional effects over a kilometer or so of pipeline, compressive axial stress will be built up in the pipe-wall. The compressive forces are often so large that they induce vertical buckling of buffed pipelines, which can jeopardize the structural integrity of the pipeline. A typical initial imperfection named continuous support mode of submarine pipeline was studied. Based on this type of initial imperfection, the analytical solution of vertical thermal buckling was introduced and an elastic-plasticity finite element analysis （FEA） was developed. Both the analytical and the finite element methodology were applied to analyze a practice in Bohai Gulf, China. The analyzing results show that upheaval buckling is most likely to build up from the initial imperfection of the pipeline and the buckling temperature depends on the amplitude of initial imperfection. With the same amplitude of initial imperfection, the triggering temperature difference of upheaval buckling increases with covered depth of the pipeline, the soil strength and the friction between the pipeline and subsoil.展开更多
Aiming at determining the thermal contact resistance of ball screws,a new analytical method combining the minimum excess principle with the MB fractal theory is proposed to estimate thermal contact resistance of ball ...Aiming at determining the thermal contact resistance of ball screws,a new analytical method combining the minimum excess principle with the MB fractal theory is proposed to estimate thermal contact resistance of ball screws considering microscopic fractal characteristics of contact surfaces.The minimum excess principle is employed for normal stress analysis.Moreover,the MB fractal theory is adopted for thermal contact resistance.The effectiveness of the proposed method is validated by self-designed experiment.The comparison between theoretical and experimental results demonstrates that thermal contact resistance of ball screws can be obtained by the proposed method.On this basis,effects of fractal parameters on thermal contact resistance of ball screws are discussed.Moreover,effects of the axial load on thermal contact resistance of ball screws are also analyzed.The conclusion can be drawn that the thermal contact resistance decreases along with the fractal dimension D increase and it increases along with the scale parameter G increase,and thermal contact resistance of ball screws is retained almost constant along with axial load increase before the preload of the right nut turns into zero in value.The application of the proposed method is also conducted and validated by the temperature measurement on a self-designed test bed.展开更多
In the limit equilibrium framework, two- and three-dimensional slope stabilities can be solved according to the overall force and moment equilibrium conditions of a sliding body. In this work, based on Mohr-Coulomb(M-...In the limit equilibrium framework, two- and three-dimensional slope stabilities can be solved according to the overall force and moment equilibrium conditions of a sliding body. In this work, based on Mohr-Coulomb(M-C) strength criterion and the initial normal stress without considering the inter-slice(or inter-column) forces, the normal and shear stresses on the slip surface are assumed using some dimensionless variables, and these variables have the same numbers with the force and moment equilibrium equations of a sliding body to establish easily the linear equation groups for solving them. After these variables are determined, the normal stresses, shear stresses, and slope safety factor are also obtained using the stresses assumptions and M-C strength criterion. In the case of a three-dimensional slope stability analysis, three calculation methods, namely, a non-strict method, quasi-strict method, and strict method, can be obtained by satisfying different force and moment equilibrium conditions. Results of the comparison in the classic two- and three-dimensional slope examples show that the slope safety factors calculated using the current method and the other limit equilibrium methods are approximately equal to each other, indicating the feasibility of the current method; further, the following conclusions are obtained: 1) The current method better amends the initial normal and shear stresses acting on the slip surface, and has the identical results with using simplified Bishop method, Spencer method, and Morgenstern-Price(M-P) method; however, the stress curve of the current method is smoother than that obtained using the three abovementioned methods. 2) The current method is suitable for analyzing the two- and three-dimensional slope stability. 3) In the three-dimensional asymmetric sliding body, the non-strict method yields safer solutions, and the results of the quasi-strict method are relatively reasonable and close to those of the strict method, indicating that the quasi-strict method can be used to obtain a reliable slope safety factor.展开更多
By means of XRD, Instron electronic tensile machine and TEM, the dislocation states and strengthening mechanisms of SiC whisker reinforced pure aluminum matrix composites were studied with different annealing treatmen...By means of XRD, Instron electronic tensile machine and TEM, the dislocation states and strengthening mechanisms of SiC whisker reinforced pure aluminum matrix composites were studied with different annealing treatment processes and matrixes. The results showed that the strengthening mechanisms of SiC w/p Al composite and SiC w/6061Al composites are different. For the SiC w/p Al composite, the thermal residual stress plays more important role in strengthening than the high density dislocations in matrix; for the SiC w/6061Al composite, the dislocation strengthening and precipitation are main strengthening factors.展开更多
Thermal and moisture characteristics of the bamboo structure wall were tested in natural climate and three representative variation processes of heat and moisture： heating from solar radiation in summer at normal tem...Thermal and moisture characteristics of the bamboo structure wall were tested in natural climate and three representative variation processes of heat and moisture： heating from solar radiation in summer at normal temperature and humidity, heating from solar radiation in summer at normal temperature and high humidity after rain, humidifying from brash in summer at high temperature and normal humidity. The results show that, in summer, the largest temperature difference between external and internal surface of the 28 mm-thick bamboo plywood wall is 11.73℃ （at 15：40） and the largest strain difference is 136 μm/m （at 18：50）, both in ambient and indoor conditioned environment. In heating process, lengthways of the wall surface are in contracting strain while transverse ways are in expanding strain at initial stage and in contracting strain during later period. When the high temperature wall is humidified by rain, the surface temperature drops, moisture content increases and the expanding strain is presented on the surface during the whole process. Temperature and moisture content are two important factors which affect thermal and moisture stress （TMS） of the bamboo structure wall. The TMS is not only related to temperature and moisture content, but also greatly affected by temperature gradient, moisture content gradient and rates of changing.展开更多
文摘The effect of fin attachment on the thermal stress reduction of exhaust manifold of an off road diesel engine(Komatsu HD325-6) was investigated.For doing this,coupled thermo-fluid-solid analysis of exhaust manifold of the off road diesel engine was carried out.The thermal analysis,including thermal flow,thermal stress,and the thermal deformation of the manifold was investigated.The flow inside the manifold was simulated and then its properties including velocity,pressure,and temperature were obtained.The flow properties were transferred to the solid model and then the thermal stresses and the thermal deformations of the manifold under different operating conditions were calculated.Finally,based on the predicted thermal stresses and thermal deformations of the manifold body shell,two fin types as well as body shell thickness increase were applied in the critical induced thermal stress area of the manifold to reduce the thermal stress and thermal deformation.The results of the above modifications show that the combined modifications,i.e.the thickness increase and the fin attachment,decrease the thermal stresses by up to 28% and the contribution of the fin attachment in this reduction is much higher compared to the shell thickness increase.
基金Project(2015CB057701)supported by the National Basic Research Program of ChinaProject(51308071)supported by the National Natural Science Foundation of China+3 种基金Project(13JJ4057)supported by Natural Science Foundation of Hunan Province,ChinaProject(201408430155)supported by the Foundation of China Scholarship CouncilProject(2015319825120)supported by the Traffic Department of Applied Basic Research,ChinaProject(12K076)supported by the Open Foundation of Innovation Platform in Hunan Provincial Universities,China
文摘A3D finite element model(FEM)with realistic field measurements of temperature distributions is proposed to investigate the thermal stress variation in the steel–concrete composite bridge deck system.First,a brief literaturereview indicates that traditional thermal stress calculation in suspension bridges is based on the2D plane structure with simplified temperature profiles on bridges.Thus,a3D FEM is proposed for accurate stress analysis.The focus is on the incorporation of full field arbitrary temperature profile for the stress analysis.Following this,the effect of realistic temperature distribution on the structure is investigated in detail and an example using field measurements of Aizhai Bridge is integrated with the proposed3D FEM model.Parametric studies are used to illustrate the effect of different parameters on the thermal stress distribution in the bridge structure.Next,the discussion and comparison of the proposed methodology and simplified calculation method in the standard is given.The calculation difference and their potential impact on the structure are shown in detail.Finally,some conclusions and recommendations for future bridge analysis and design are given based on the proposed study.
基金Project(52078110) supported by the National Natural Science Foundation of ChinaProject(2018KYQD15) supported by Beibu Gulf Universityt,China。
文摘In this study,based on the established heat transfer and mechanical stress models,thermal stress distribution of glazing unit filled with paraffin was studied for various temperature differences between indoor and outdoor conditions.The strain produced on the surface of glazing unit filled with paraffin varies greatly in the outdoor temperature range of-30℃-40 ℃.Furthermore,phase change material(PCM) layer between the glass panes significantly affects the strain values at different temperatures,which can respectively reach up to about 250×10^(-6) and down to-300×10^(-6) for tensile and compressive strains once the paraffin is in liquid state.Additionally,impacts of boundary conditions on the strain values are more pronounced within the distance of 0.01 m from the edges of the glazing window.The presented model and outcomes can be used as a guide to simulate thermal stress in glazing units filled with paraffin.
文摘A study of the interfacial behavior and internal thermal stress distribution in fiber-reinforced composites is essential to assess their performance and reliability.CNT/carbon fiber(CF)hybrid fibers were constructed using electrophoretic deposition.The interfacial properties of CF/epoxy and CNT/CF/epoxy composites were statistically investigated and compared using in-situ thermal Raman mapping by dispersing CNTs as a Raman sensing medium(CNT_(R))in a resin.The associated local thermal stress changes can be simulated by capturing the G'band position distribution of CNT_(R) in the epoxy at different temperatures.It was found that the G'band shifted to lower positions with increasing temperature,reaching a maximum difference of 2.43 cm^(−1) at 100℃.The interfacial bonding between CNT/CF and the matrix and the stress distribution and changes during heat treatment(20-100℃)were investig-ated in detail.This work is important for studying thermal stress in fiber-reinforced composites by in-situ thermal Raman mapping technology.
文摘In this study,the effect of influencing parameters on the stress distribution around a polygonal cutout within a laminated composite under uniform heat flux was analytically examined.The analytical method was developed based on the classical laminated plate theory and two-dimensional thermo-elastic method.A mapping function was employed to extend the solution of a perforated symmetric laminate with a circular cutout to the solution of polygonal cutouts.The effect of significant parameters such as the cutout angular position,bluntness and aspect ratio,the heat flux angle and the laminate stacking sequence in symmetric composite laminate containing triangular,square and pentagonal cutouts was studied.The Neumann boundary condition was used at the edges of the thermally insulated polygonal cutout.The laminate was made of graphite/epoxy(AS/3501) material with two different stacking sequences of [30/45]sand[30/0/-30]_(s).The analytical solutions were well validated against finite element results.
文摘In order to get thermal stress field of the hot section with thermal barrier coating (TBCs), the thermal conductivity and elastic modulus of top-coat are the physical key properties. The porosity of top-coat was tested and evaluated under different high temperatures. The relationship between the microstructure (porosity of top-coat) and properties of TBCs were analyzed to predict the thermal properties of ceramic top-coat, such as thermal conductivity and elastic modulus. The temperature and stress field of the vane with TBCs were simulated using two sets of thermal conductivity data and elastic modulus, which are from literatures and this work, respectively. The results show that the temperature and stress distributions change with thermal conductivity and elastic modulus. The differences of maximum temperatures and stress are 6.5% and 8.0%, respectively.
文摘A mixed method which combines the recent developed finite analytical method and the boundary fitting coordinate transformation method was used first to calculate the temperature field and thermal stress field of the cold roller in this paper. The following results are obtained by the calculation: thermal stresses σr=0, σθ=σz are maximum tension stress on the inner surface of the cold roller and σr=0, |σθ|=|σz| are maximum compression stress on the outer surface of the cold roller in the steady and unsteady case. Effectiveness and validity of the mixed method are checked with steady coil roller problems having theoretical solutions. The results show that good agreement is achived between the calculated value and theoretical solution,and the mixed method used in the paper is very workable. The mixed method is also useful in solving the steady and unsteady thermal stress field proplems of the hot -rolled for the reversing rolling mill and the continous rolling mill.
基金Project (2005CB623703) supported by the National Basic Research and Development Program of ChinaProject (50474051) supported by the National Natural Science Foundation of China
文摘Based on the FEA software ANSYS,a model was developed to simulate the thermal stress distribution of inert anode.In order to reduce its thermal stress,the effect of some parameters on thermal stress distribution was investigated,including the temperature of electrolyte,the current,the anode cathode distance,the anode immersion depth,the surrounding temperature and the convection coefficient between anode and circumstance.The results show that there exists a large axial tensile stress near the tangent interface between the anode and bath,which is the major cause of anode breaking.Increasing the temperature of electrolyte or the anode immersion depth will deteriorate the stress distribution of inert anode.When the bath temperature increases from 750 to 970 ℃,the maximal value and absolute minimal value of the 1st principal stress increase by 29.7% and 29.6%,respectively.When the anode immersion depth is changed from 1 to 10 cm,the maximal value and absolute minimal value of the 1st principal stress increase by 52.1% and 65.0%,respectively.The effects of other parameters on stress distribution are not significant.
文摘An especial snake SiC pipe was designed for collecting losing heat from furnaces. The three-dimensions thermal, fluid and thermal stress coupled field of heat exchanger was analyzed by using the commercial engineering computer package ANSYS. The structural and operational parameters of heat exchanger, the junction between standpipe and snake pipe, the diameter of snake pipe, ratio of thickness to diameter of pipe, velocity of inlet air were optimized for thermal stress. The computed results show that the large thermal stress exits in the SiC, and the stand pipe should be ellipse for the least thermal stress; the optimal ratio of thickness to diameter of pipe is 6, the velocity of inlet air is 25 m/s. The most thermal stress is in inverse proportion to diameter of pipe and velocity of inlet air.
文摘Thermal stress in meteoroids by aerodynamic heating is calculated for the ideal case of an isotropic,homogeneous,elastic sphere being heated at the surface with a constant heat transfer coefficient.Given enough time,the tensile stress in the interior of the meteoroid can be as high as 10 kb.This stress value is greater than estimated tensile strengths of meteoroids and the aerodynamic compression they encounter.Significant thermal stress(1 kb) can develop quickly(within a few tens of seconds) in a small(radius<10 cm) stony meteoroid and a somewhat large(radius<1 m)metallic meteoroid,and thus may cause tensile fracture to initiate in the meteotoid’s interior.Fracture by thermal stress may have contributed to such observations as the existence of dust particles in upper atmosphere,the breakup of meteoroids at relatively low altitudes,the angular shape of meteorites and their wide scattering in a strewn field,and the explosive features of impact craters.In large meteoroids that require longer heating for thermal stress to fully develop,its effect is probably insignificant.The calculated stress values may be upper limits for real meteoroids which suffer melting and ablation at the surface.
文摘Based on the deep understanding of the requirements of cutting conditions on ceramic tools, a design model for functionally gradient ceramic tool materials with symmetrical composition distribution was presented in this paper, according to which an Al 2O 3-TiC functionally gradient ceramic tool material FG-1 was synthesized by powder-laminating and uniaxially hot-pressing technique. The thermal shock resistance of the Al 2O 3-TiC functionally gradient ceramics FG-1 was evaluated by water quenching and subsequent three-point bending tests of flexural strength diminution. Comparisons were made with results from parallel experiments conducted using a homogeneous Al 2O 3-TiC ceramics. Functionally gradient ceramics exhibited higher retained strength under all thermal shock temperature differences compared to homogeneous ceramics, indicating the higher thermal shock resistance. The experimental results were supported by the calculation of transient thermal stress field. The cutting performance of the Al 2O 3-TiC functionally gradient ceramic tool FG-1 was also investigated in rough turning the cylindrical surface of exhaust valve of diesel engine in comparison with that of a common Al 2O 3-TiC ceramic tool LT55. The results indicated that the tool life of FG-1 increased by 50 percent over that of LT55. Tool life of LT55 was mainly controlled by thermal shock cracking which was accompanied by mechanical shock. While tool life of FG-1 was mainly controlled by mechanical fatigue crack extension rather than thermal shock cracking, revealing the less thermal shock susceptibility of functionally gradient ceramics than that of common ceramics.
基金Projects(42077244,41877272)supported by the National Natural Science Foundation of ChinaProject(2020-05)supported by the Open Research Fund of Guangdong Provincial Key Laboratory of Deep Earth Sciences and Geothermal Energy Exploitation and Utilization,China。
文摘In the process of deep projects excavation,deep rock often experiences a full stress process from high stress to unloading and then to impact disturbance failure.To study the dynamic characteristics of three-dimensional high stressed red sandstone subjected to unloading and impact loads,impact compression tests were conducted on red sandstone under confining pressure unloading conditions using a modified split Hopkinson pressure bar.Impact disturbance tests of uniaxial pre-stressed rock were also conducted(without considering confining pressure unloading effect).The results demonstrate that the impact compression strength of red sandstone shows an obvious strain rate effect.With an approximately equal strain rate,the dynamic strength of red sandstone under confining unloading conditions is less than that in the uniaxial pre-stressed impact compression test.Confining pressure unloading produces a strength-weakening effect,and the dynamic strength weakening factor(DSWF)is also defined.The results also indicate that the strain rate of the rock and the incident energy change in a logarithmic relation.With similar incident energies,unloading results in a higher strain rate in pre-stressed rock.According to the experimental analysis,unloading does not affect the failure mode,but reduces the dynamic strength of pre-stressed rock.The influence of confining pressure unloading on the shear strength parameters(cohesion and friction angle)is discussed.Under the same external energy impact compression,prestressed rock subjected to unloading is more likely to be destroyed.Thus,the effect of unloading on the rock mechanical characteristics should be considered in deep rock project excavation design.
基金supported by the Natural Science of Hunan(06JJ4062)
文摘Practical experiences gained in the past several years show that the thermal residual stress(TRS) is a main cause leading polycrystalline diamond compacts(PDC) to premature failure.It is the very important to measure the TRS accurately for optimizing the interface and improving the service performance of PDC.In this paper,the TRS in 1913 flat-interface PDC was measured using improved stress-release method(ISRM). The TRS on the surface of polycrystalline diamond(PCD) table was obtained,which can be used to calculate the radial thermal residual stress(RTRS) at the interface of PCD table via a refutation process.The obtained results show that there are compressive residual stress at the PCD table interface and in the most region of PCD table surface.The exception occurs near the outer diameter of the PCD table,where the PDC begins to bend and put the PCD table surface into a tension state,an undesirable state for a brittle material.The ISRM has covered the shortage existing in traditional stress-release method,in which only finite points on the surface of PCD table can be tested for one specimen and one time.Simple as the experimental procedures are,the test results are also very accurate and reliable.This method provides the theoretical and experimental basis for testing TRS of PDC accurately.
基金Project(51021004) supported by Innovative Research Groups of the National Natural Science Foundation of ChinaProject(40776055) supported by the National Natural Science Foundation of china+1 种基金Project(1002) supported by State Key Laboratory of Ocean Engineering Foundation, ChinaProject(NCET 11 0370) supported by the Program for New Century Excellent Talents in Universities of China
文摘In-service hydrocarbons must be transported at high temperature and high pressure to ease the flow and prevent the solidification of the wax fraction. The pipeline containing hot oil will expand longitudinally due to the rise in temperature. If such expansion is resisted, for example by frictional effects over a kilometer or so of pipeline, compressive axial stress will be built up in the pipe-wall. The compressive forces are often so large that they induce vertical buckling of buffed pipelines, which can jeopardize the structural integrity of the pipeline. A typical initial imperfection named continuous support mode of submarine pipeline was studied. Based on this type of initial imperfection, the analytical solution of vertical thermal buckling was introduced and an elastic-plasticity finite element analysis （FEA） was developed. Both the analytical and the finite element methodology were applied to analyze a practice in Bohai Gulf, China. The analyzing results show that upheaval buckling is most likely to build up from the initial imperfection of the pipeline and the buckling temperature depends on the amplitude of initial imperfection. With the same amplitude of initial imperfection, the triggering temperature difference of upheaval buckling increases with covered depth of the pipeline, the soil strength and the friction between the pipeline and subsoil.
基金Projects(51875008,51505012,51575014)supported by the National Natural Science Foundation of ChinaProject supported by the China Scholarship Council
文摘Aiming at determining the thermal contact resistance of ball screws,a new analytical method combining the minimum excess principle with the MB fractal theory is proposed to estimate thermal contact resistance of ball screws considering microscopic fractal characteristics of contact surfaces.The minimum excess principle is employed for normal stress analysis.Moreover,the MB fractal theory is adopted for thermal contact resistance.The effectiveness of the proposed method is validated by self-designed experiment.The comparison between theoretical and experimental results demonstrates that thermal contact resistance of ball screws can be obtained by the proposed method.On this basis,effects of fractal parameters on thermal contact resistance of ball screws are discussed.Moreover,effects of the axial load on thermal contact resistance of ball screws are also analyzed.The conclusion can be drawn that the thermal contact resistance decreases along with the fractal dimension D increase and it increases along with the scale parameter G increase,and thermal contact resistance of ball screws is retained almost constant along with axial load increase before the preload of the right nut turns into zero in value.The application of the proposed method is also conducted and validated by the temperature measurement on a self-designed test bed.
基金Project(51608541)supported by the National Natural Science Foundation of ChinaProject(2015M580702)supported by the Postdoctoral Science Foundation of ChinaProject(201508)supported by the Postdoctoral Science Foundation of Central South University,China
文摘In the limit equilibrium framework, two- and three-dimensional slope stabilities can be solved according to the overall force and moment equilibrium conditions of a sliding body. In this work, based on Mohr-Coulomb(M-C) strength criterion and the initial normal stress without considering the inter-slice(or inter-column) forces, the normal and shear stresses on the slip surface are assumed using some dimensionless variables, and these variables have the same numbers with the force and moment equilibrium equations of a sliding body to establish easily the linear equation groups for solving them. After these variables are determined, the normal stresses, shear stresses, and slope safety factor are also obtained using the stresses assumptions and M-C strength criterion. In the case of a three-dimensional slope stability analysis, three calculation methods, namely, a non-strict method, quasi-strict method, and strict method, can be obtained by satisfying different force and moment equilibrium conditions. Results of the comparison in the classic two- and three-dimensional slope examples show that the slope safety factors calculated using the current method and the other limit equilibrium methods are approximately equal to each other, indicating the feasibility of the current method; further, the following conclusions are obtained: 1) The current method better amends the initial normal and shear stresses acting on the slip surface, and has the identical results with using simplified Bishop method, Spencer method, and Morgenstern-Price(M-P) method; however, the stress curve of the current method is smoother than that obtained using the three abovementioned methods. 2) The current method is suitable for analyzing the two- and three-dimensional slope stability. 3) In the three-dimensional asymmetric sliding body, the non-strict method yields safer solutions, and the results of the quasi-strict method are relatively reasonable and close to those of the strict method, indicating that the quasi-strict method can be used to obtain a reliable slope safety factor.
文摘By means of XRD, Instron electronic tensile machine and TEM, the dislocation states and strengthening mechanisms of SiC whisker reinforced pure aluminum matrix composites were studied with different annealing treatment processes and matrixes. The results showed that the strengthening mechanisms of SiC w/p Al composite and SiC w/6061Al composites are different. For the SiC w/p Al composite, the thermal residual stress plays more important role in strengthening than the high density dislocations in matrix; for the SiC w/6061Al composite, the dislocation strengthening and precipitation are main strengthening factors.
基金Project(50878078) supported by the National Natural Science Foundation of China
文摘Thermal and moisture characteristics of the bamboo structure wall were tested in natural climate and three representative variation processes of heat and moisture： heating from solar radiation in summer at normal temperature and humidity, heating from solar radiation in summer at normal temperature and high humidity after rain, humidifying from brash in summer at high temperature and normal humidity. The results show that, in summer, the largest temperature difference between external and internal surface of the 28 mm-thick bamboo plywood wall is 11.73℃ （at 15：40） and the largest strain difference is 136 μm/m （at 18：50）, both in ambient and indoor conditioned environment. In heating process, lengthways of the wall surface are in contracting strain while transverse ways are in expanding strain at initial stage and in contracting strain during later period. When the high temperature wall is humidified by rain, the surface temperature drops, moisture content increases and the expanding strain is presented on the surface during the whole process. Temperature and moisture content are two important factors which affect thermal and moisture stress （TMS） of the bamboo structure wall. The TMS is not only related to temperature and moisture content, but also greatly affected by temperature gradient, moisture content gradient and rates of changing.
