Based on the deep understanding of the requirements of cutting conditions on ceramic tools, a design model for functionally gradient ceramic tool materials with symmetrical composition distribution was presented in th...Based on the deep understanding of the requirements of cutting conditions on ceramic tools, a design model for functionally gradient ceramic tool materials with symmetrical composition distribution was presented in this paper, according to which an Al 2O 3-TiC functionally gradient ceramic tool material FG-1 was synthesized by powder-laminating and uniaxially hot-pressing technique. The thermal shock resistance of the Al 2O 3-TiC functionally gradient ceramics FG-1 was evaluated by water quenching and subsequent three-point bending tests of flexural strength diminution. Comparisons were made with results from parallel experiments conducted using a homogeneous Al 2O 3-TiC ceramics. Functionally gradient ceramics exhibited higher retained strength under all thermal shock temperature differences compared to homogeneous ceramics, indicating the higher thermal shock resistance. The experimental results were supported by the calculation of transient thermal stress field. The cutting performance of the Al 2O 3-TiC functionally gradient ceramic tool FG-1 was also investigated in rough turning the cylindrical surface of exhaust valve of diesel engine in comparison with that of a common Al 2O 3-TiC ceramic tool LT55. The results indicated that the tool life of FG-1 increased by 50 percent over that of LT55. Tool life of LT55 was mainly controlled by thermal shock cracking which was accompanied by mechanical shock. While tool life of FG-1 was mainly controlled by mechanical fatigue crack extension rather than thermal shock cracking, revealing the less thermal shock susceptibility of functionally gradient ceramics than that of common ceramics.展开更多
Thermal shocking effect occurs when the coalbed methane(CBM)reservoirs meet liquid nitrogen(LN2)of extremely low temperature.In this study,3D via X-ray microcomputer tomography(μCT)and scanning electron microscope(SE...Thermal shocking effect occurs when the coalbed methane(CBM)reservoirs meet liquid nitrogen(LN2)of extremely low temperature.In this study,3D via X-ray microcomputer tomography(μCT)and scanning electron microscope(SEM)are employed to visualize and quantify morphological evolution characteristics of fractures in coal after LN2 thermal shocking treatments.LN2 thermal shocking leads to a denser fracture network than its original state with coal porosity growth rate increasing up to 183.3%.The surface porosity of theμCT scanned layers inside the coal specimen is influenced by LN2 thermal shocking which rises from 18.76%to 215.11%,illustrating the deformation heterogeneity of coal after LN2 thermal shocking.The cracking effect of LN2 thermal shocking on the surface of low porosity is generally more effective than that of high surface porosity,indicating the applicability of LN2 thermal shocking on low-permeability CBM reservoir stimulation.The characteristics of SEM scanned coal matrix in the coal powder and the coal block after the LN2 thermal shocking presented a large amount of deep and shallow progressive scratch layers,fracture variation diversity(i.e.extension,propagation,connectivity,irregularity)on the surface of the coal block and these were the main reasons leading to the decrease of the uniaxial compressive strength of the coal specimen.展开更多
In order to understand the initial surface damage of Al piston in unsteady thermal environment like knock combustion,T6 heat treated cast Al-Si-Cu alloy was thermal shocked under different heating speeds between room ...In order to understand the initial surface damage of Al piston in unsteady thermal environment like knock combustion,T6 heat treated cast Al-Si-Cu alloy was thermal shocked under different heating speeds between room temperature and 450°C by adjusting the environmental temperature.The surface evolution was mainly characterized in view of roughness,hardness,morphology,texture,phase and element distribution.Results indicated that both the roughness and hardness went up to the maximum and then decreased with rising heating speed.Micro-structure and phase analysis suggested that the interactions of solid phase transition and oxidation with enhancing thermal stress took responsible for the surface evolution.展开更多
The CaO doped 10NiO-NiFe2O4 composite ceramics were prepared by the cold isostatic pressing-sintering process, and the effects of CaO content on the phase composition, mechanical property and thermal shock resistance ...The CaO doped 10NiO-NiFe2O4 composite ceramics were prepared by the cold isostatic pressing-sintering process, and the effects of CaO content on the phase composition, mechanical property and thermal shock resistance of 10NiO-NiFe2O4 composite ceramics were studied. The results show that the samples mainly consist of NiO and NiFe2O4 when content of CaO is less than 4%(mass fraction), bending strength increases obviously by CaO doping. Bending strength of the samples doped with 2% CaO is above 185 MPa, but that of the samples without CaO is only 60 MPa. Fracture toughness is improved obviously by CaO doping, the samples doped with 2% CaO have the maximum fracture toughness of 2.12 MPa ·m1/2 , which is about two times of that of the undoped ceramics. CaO doping is bad to thermal shock resistance of 10NiO-NiFe2O4 composite ceramics.展开更多
Two hafnium diboride based ceramic matrix composites containing 20% （volume fraction） SiC particle and with or without AIN as sintering additives were fabri,aated by hot-pressed sintering. The mechanical properties ...Two hafnium diboride based ceramic matrix composites containing 20% （volume fraction） SiC particle and with or without AIN as sintering additives were fabri,aated by hot-pressed sintering. The mechanical properties and microstructures of these two composites were tested and the thermal shock resistances were evaluated by plasma arc heater. The results indicate that the composite with A1N as sintering additive has a denser and finer microstructure than composite without sintering additive, and the mechanical properties, thermal shock resistance of the composite with A1N as sintering additive are also higher than those of the composite without A1N. Microstructure analysis on the cross-section of two composites after thermal shock tests indicates that a compact oxidation scale contains HfO2 and Al2O3 liquid phase is found on the surface of composite with A1N, which could fill the voids and cracks of surface and improve the thermal shock resistance of composite.展开更多
Exploring catalysts with high catalytic activity and low cost is crucial for promoting the electrocatalytic reduction of CO_(2).In this study,Ag nanoparticle catalysts were synthesized on GS carbon and vapor grown car...Exploring catalysts with high catalytic activity and low cost is crucial for promoting the electrocatalytic reduction of CO_(2).In this study,Ag nanoparticle catalysts were synthesized on GS carbon and vapor grown carbon fiber(VGCF)carbon carriers using different silver precursors(AgAc,AgNO_(3))through the ultrafast high temperature thermal shock method.The experimental results demonstrated that the performance of Ag catalysts for the electrocatalytic reduction of CO_(2) to CO could be significantly enhanced by modulating the nanostructure,carrier,and metal loading.The VGCF-AgNO_(3)-HT nanoparticles exhibited a relatively regular spherical morphology,with smaller particle sizes and uniform distribution.Furthermore,the intricate and overlapping arrangement of VGCF carbon nanofibers contributed to increasing the active area for electrochemical reactions,making it an excellent catalyst carrier.Catalysts with varying Ag loadings were prepared using the thermal shock method,and it was observed that the nanoparticles maintained their superior nanostructures even with increased Ag loading.The Ag-HT-65 catalyst exhibited outstanding catalytic performance,achieving a CO Faradaic efficiency of 93.03% at a potential of−0.8 V(vs.RHE).After 12 h of testing,the CO Faradaic efficiency remained 90%,exhibiting an excellent stability.展开更多
In this study, two thermal barrier coatings based on YSZ were produced by using a commercially available agglomerated and sintered powder and a special spray powder prepared by high energy ball milling. Both thermal b...In this study, two thermal barrier coatings based on YSZ were produced by using a commercially available agglomerated and sintered powder and a special spray powder prepared by high energy ball milling. Both thermal barrier coatings exhibited similar overall porosities, but significantly different microstructures. Application of the special spray powder prepared by high energy ball milling led to a microstructure with numerous inclusions of semi-molten agglomerates, which introduced a plethora of clusters of fine pores into the coating and several more microstructural defects. This microstructure resulted in a significantly better thermal shock behavior compared to the conventional thermal barrier coating. The heat treatment of both thermal barrier coatings atθ=1150℃for t=100 h led to a sintering of both coatings. The results were reduced overall porosity and significantly increased fracture toughness. A correlation between the fracture toughness of both coatings after the heat treatment and the thermal shock life time could not be identified.展开更多
The functionally graded thermal barrier coatings （FG-TBCs） with 80%ZrO2-13%CeO2-7%Y2O3 （C-YSZ）/NiCoCrAlY were prepared using a recently developed supersonic plasma spraying（S-PS） with dual powder feed ports syst...The functionally graded thermal barrier coatings （FG-TBCs） with 80%ZrO2-13%CeO2-7%Y2O3 （C-YSZ）/NiCoCrAlY were prepared using a recently developed supersonic plasma spraying（S-PS） with dual powder feed ports system. The thermal shock experiment of FG-TBCs specimens was carried out by means of the automatic thermal cycle device, in which the samples were heated to 1200℃ by oxygen-acetylene flame jet then water-quenched to ambient temperature. The temperature—time curves of specimens and photographs can be watched on-line and recorded by a computer during the test. The results show that the totally 1mm-thick FG-TBCs have excellent thermal shock resistance due to the fact that the coatings have no any peeling-off after 200 thermal cycles. The microstructures and morphologies of FG-TBCs were characterized and analyzed by SEM.展开更多
Analyzing the fatigue damage characteristics of hot dry rock(HDR)affected by seawater thermal shock cycles is required for the efficient exploitation of HDR and the conservation of freshwater resources.Mechanical and ...Analyzing the fatigue damage characteristics of hot dry rock(HDR)affected by seawater thermal shock cycles is required for the efficient exploitation of HDR and the conservation of freshwater resources.Mechanical and acoustic emission(AE)monitoring tests were conducted during the triaxial compression of HDR at different confining pressures,temperatures,and numbers of seawater thermal shocks to investigate the seawater damage of HDR.The test results indicated an increase in the cumulative AE counts with increasing temperature and number of seawater thermal shocks,and a decrease in AE counts with increasing confining pressure.The effect of the number of seawater thermal shocks was significant.The AE counts were 276% higher at 15 than at 0 seawater thermal shocks.The b-value increased with the number of thermal shocks and stabilized after 5 shocks.Most of the damage was small fractures,which reduced the rock’s damage resistance.The AE time series under HDR triaxial compression exhibited multifractal features.High energy AE events dominated the damage mechanism of HDR,indicating shear damage to the HDR.Therefore,this study can provide a reference for seawater as a heat transfer fluid in the design of geothermal energy resource extraction.展开更多
文摘Based on the deep understanding of the requirements of cutting conditions on ceramic tools, a design model for functionally gradient ceramic tool materials with symmetrical composition distribution was presented in this paper, according to which an Al 2O 3-TiC functionally gradient ceramic tool material FG-1 was synthesized by powder-laminating and uniaxially hot-pressing technique. The thermal shock resistance of the Al 2O 3-TiC functionally gradient ceramics FG-1 was evaluated by water quenching and subsequent three-point bending tests of flexural strength diminution. Comparisons were made with results from parallel experiments conducted using a homogeneous Al 2O 3-TiC ceramics. Functionally gradient ceramics exhibited higher retained strength under all thermal shock temperature differences compared to homogeneous ceramics, indicating the higher thermal shock resistance. The experimental results were supported by the calculation of transient thermal stress field. The cutting performance of the Al 2O 3-TiC functionally gradient ceramic tool FG-1 was also investigated in rough turning the cylindrical surface of exhaust valve of diesel engine in comparison with that of a common Al 2O 3-TiC ceramic tool LT55. The results indicated that the tool life of FG-1 increased by 50 percent over that of LT55. Tool life of LT55 was mainly controlled by thermal shock cracking which was accompanied by mechanical shock. While tool life of FG-1 was mainly controlled by mechanical fatigue crack extension rather than thermal shock cracking, revealing the less thermal shock susceptibility of functionally gradient ceramics than that of common ceramics.
基金Project(2017XKQY012)supported by the Fundamental Research Funds for the Central Universities,China。
文摘Thermal shocking effect occurs when the coalbed methane(CBM)reservoirs meet liquid nitrogen(LN2)of extremely low temperature.In this study,3D via X-ray microcomputer tomography(μCT)and scanning electron microscope(SEM)are employed to visualize and quantify morphological evolution characteristics of fractures in coal after LN2 thermal shocking treatments.LN2 thermal shocking leads to a denser fracture network than its original state with coal porosity growth rate increasing up to 183.3%.The surface porosity of theμCT scanned layers inside the coal specimen is influenced by LN2 thermal shocking which rises from 18.76%to 215.11%,illustrating the deformation heterogeneity of coal after LN2 thermal shocking.The cracking effect of LN2 thermal shocking on the surface of low porosity is generally more effective than that of high surface porosity,indicating the applicability of LN2 thermal shocking on low-permeability CBM reservoir stimulation.The characteristics of SEM scanned coal matrix in the coal powder and the coal block after the LN2 thermal shocking presented a large amount of deep and shallow progressive scratch layers,fracture variation diversity(i.e.extension,propagation,connectivity,irregularity)on the surface of the coal block and these were the main reasons leading to the decrease of the uniaxial compressive strength of the coal specimen.
基金Project(DLBF2018-KY-JS-066-J)supported by the China North Engine Research InstituteProject(51902239)supported by the National Natural Science Foundation of China+3 种基金Project(2020JQ-808)supported by the Science and Technology Fund of Shaanxi Province,ChinaProjects(19JK0400,19JK0402)supported by the Education Fund of Shaanxi Province,ChinaProject(S202010702070)supported by the Innovation and Entrepreneurship Training Program for College Students,ChinaProject supported by the Youth Innovation Team of Shaanxi Universities:Metal Corrosion Protection and Surface Engineering Technology,China。
文摘In order to understand the initial surface damage of Al piston in unsteady thermal environment like knock combustion,T6 heat treated cast Al-Si-Cu alloy was thermal shocked under different heating speeds between room temperature and 450°C by adjusting the environmental temperature.The surface evolution was mainly characterized in view of roughness,hardness,morphology,texture,phase and element distribution.Results indicated that both the roughness and hardness went up to the maximum and then decreased with rising heating speed.Micro-structure and phase analysis suggested that the interactions of solid phase transition and oxidation with enhancing thermal stress took responsible for the surface evolution.
基金Project(2005CB623703) supported by the National Basic Research Program of China
文摘The CaO doped 10NiO-NiFe2O4 composite ceramics were prepared by the cold isostatic pressing-sintering process, and the effects of CaO content on the phase composition, mechanical property and thermal shock resistance of 10NiO-NiFe2O4 composite ceramics were studied. The results show that the samples mainly consist of NiO and NiFe2O4 when content of CaO is less than 4%(mass fraction), bending strength increases obviously by CaO doping. Bending strength of the samples doped with 2% CaO is above 185 MPa, but that of the samples without CaO is only 60 MPa. Fracture toughness is improved obviously by CaO doping, the samples doped with 2% CaO have the maximum fracture toughness of 2.12 MPa ·m1/2 , which is about two times of that of the undoped ceramics. CaO doping is bad to thermal shock resistance of 10NiO-NiFe2O4 composite ceramics.
基金Project(90505015) supported by the National Natural Science Foundation of ChinaProject(20060213031) supported by the Research Fund for the Doctoral Program of Higher Education of China
文摘Two hafnium diboride based ceramic matrix composites containing 20% （volume fraction） SiC particle and with or without AIN as sintering additives were fabri,aated by hot-pressed sintering. The mechanical properties and microstructures of these two composites were tested and the thermal shock resistances were evaluated by plasma arc heater. The results indicate that the composite with A1N as sintering additive has a denser and finer microstructure than composite without sintering additive, and the mechanical properties, thermal shock resistance of the composite with A1N as sintering additive are also higher than those of the composite without A1N. Microstructure analysis on the cross-section of two composites after thermal shock tests indicates that a compact oxidation scale contains HfO2 and Al2O3 liquid phase is found on the surface of composite with A1N, which could fill the voids and cracks of surface and improve the thermal shock resistance of composite.
基金Project(52304338)supported by the National Natural Science Foundation of China。
文摘Exploring catalysts with high catalytic activity and low cost is crucial for promoting the electrocatalytic reduction of CO_(2).In this study,Ag nanoparticle catalysts were synthesized on GS carbon and vapor grown carbon fiber(VGCF)carbon carriers using different silver precursors(AgAc,AgNO_(3))through the ultrafast high temperature thermal shock method.The experimental results demonstrated that the performance of Ag catalysts for the electrocatalytic reduction of CO_(2) to CO could be significantly enhanced by modulating the nanostructure,carrier,and metal loading.The VGCF-AgNO_(3)-HT nanoparticles exhibited a relatively regular spherical morphology,with smaller particle sizes and uniform distribution.Furthermore,the intricate and overlapping arrangement of VGCF carbon nanofibers contributed to increasing the active area for electrochemical reactions,making it an excellent catalyst carrier.Catalysts with varying Ag loadings were prepared using the thermal shock method,and it was observed that the nanoparticles maintained their superior nanostructures even with increased Ag loading.The Ag-HT-65 catalyst exhibited outstanding catalytic performance,achieving a CO Faradaic efficiency of 93.03% at a potential of−0.8 V(vs.RHE).After 12 h of testing,the CO Faradaic efficiency remained 90%,exhibiting an excellent stability.
基金the German Science Foundation (DFG) for financially supporting the research work within the scope of the DFG projects ZH205/2-1 and BO1979/32-2
文摘In this study, two thermal barrier coatings based on YSZ were produced by using a commercially available agglomerated and sintered powder and a special spray powder prepared by high energy ball milling. Both thermal barrier coatings exhibited similar overall porosities, but significantly different microstructures. Application of the special spray powder prepared by high energy ball milling led to a microstructure with numerous inclusions of semi-molten agglomerates, which introduced a plethora of clusters of fine pores into the coating and several more microstructural defects. This microstructure resulted in a significantly better thermal shock behavior compared to the conventional thermal barrier coating. The heat treatment of both thermal barrier coatings atθ=1150℃for t=100 h led to a sintering of both coatings. The results were reduced overall porosity and significantly increased fracture toughness. A correlation between the fracture toughness of both coatings after the heat treatment and the thermal shock life time could not be identified.
文摘The functionally graded thermal barrier coatings （FG-TBCs） with 80%ZrO2-13%CeO2-7%Y2O3 （C-YSZ）/NiCoCrAlY were prepared using a recently developed supersonic plasma spraying（S-PS） with dual powder feed ports system. The thermal shock experiment of FG-TBCs specimens was carried out by means of the automatic thermal cycle device, in which the samples were heated to 1200℃ by oxygen-acetylene flame jet then water-quenched to ambient temperature. The temperature—time curves of specimens and photographs can be watched on-line and recorded by a computer during the test. The results show that the totally 1mm-thick FG-TBCs have excellent thermal shock resistance due to the fact that the coatings have no any peeling-off after 200 thermal cycles. The microstructures and morphologies of FG-TBCs were characterized and analyzed by SEM.
基金Projects(2024ZD1003903,2024ZD1003906)supported by the National Science and Technology Major ProjectProjects(U22A20166,52304097)supported by the National Natural Science Foundation of China+1 种基金Project(DUSE202301)supported by the Open Foundation of Key Laboratory of Deep Earth Science and Engineering(Sichuan University),Ministry of Education,ChinaProjects(2025A1515010049,2023A1515012654)supported by the Guangdong Basic and Applied Basic Research Foundation,China。
文摘Analyzing the fatigue damage characteristics of hot dry rock(HDR)affected by seawater thermal shock cycles is required for the efficient exploitation of HDR and the conservation of freshwater resources.Mechanical and acoustic emission(AE)monitoring tests were conducted during the triaxial compression of HDR at different confining pressures,temperatures,and numbers of seawater thermal shocks to investigate the seawater damage of HDR.The test results indicated an increase in the cumulative AE counts with increasing temperature and number of seawater thermal shocks,and a decrease in AE counts with increasing confining pressure.The effect of the number of seawater thermal shocks was significant.The AE counts were 276% higher at 15 than at 0 seawater thermal shocks.The b-value increased with the number of thermal shocks and stabilized after 5 shocks.Most of the damage was small fractures,which reduced the rock’s damage resistance.The AE time series under HDR triaxial compression exhibited multifractal features.High energy AE events dominated the damage mechanism of HDR,indicating shear damage to the HDR.Therefore,this study can provide a reference for seawater as a heat transfer fluid in the design of geothermal energy resource extraction.
