Ferrite-rich calcium sulfoaluminate(FCSA)cement is often used in special projects such as marine engineering due to its excellent resistance of seawater attack although the cost is a little high.Ground granulated blas...Ferrite-rich calcium sulfoaluminate(FCSA)cement is often used in special projects such as marine engineering due to its excellent resistance of seawater attack although the cost is a little high.Ground granulated blast furnace slag(GGBS),a byproduct of industrial production,is used as a mineral admixture to reduce concrete costs and provide excellent performance.This study aimed to investigate the impact of GGBS on the hydration properties of FCSA cement in seawater.Tests were conducted on heat of hydration,compressive strength,mass change,and pH value of pore solution of FCSA cement paste with a water-to-binder ratio of 0.45.X-ray diffraction(XRD)analysis and thermogravimetric analysis were used to determine the hydration products,while mercury intrusion porosimetry(MIP)was used to measure pore structure.The results indicated that the FCSA cement hydration showed a concentrated heat release at early age.The compressive strength of specimens consistently increased over time,where seawater curing enhanced the compressive strength of control samples.The pH value of pore solution decreased to 10.7−10.9 at 90 d when cured in seawater.The primary hydration products of FCSA cement included ettringite,iron hydroxide gel(FH_(3)),and aluminum hydroxide gel(AH_(3)).Moreover,when cured in seawater,Friedel’s salt was formed,which enhanced the compressive strength of the specimen and increased its coefficient of corrosion.Seawater curing gradually increased sample mass,and GGBS refined pore structure while reducing harmful pore proportions.These results suggest that while GGBS can refine pore structure and improve certain aspects of performance,its inclusion may also reduce compressive strength,highlighting the need for a balanced approach in its use for marine applications.展开更多
The combustion process of pulverized coal injected into blast furnace involves a lot of physical and chemical reactions. Based on the combustion behaviors of pulverized coal, the conception of coal effective calorific...The combustion process of pulverized coal injected into blast furnace involves a lot of physical and chemical reactions. Based on the combustion behaviors of pulverized coal, the conception of coal effective calorific value representing the actual thermal energy provided for blast furnace was proposed. A cost performance evaluation model of coal injection was built up for the optimal selection of various kinds of coal based on effective calorific value. The model contains two indicators: coal effective calorific value which has eight sub-indicators and coal injection cost which includes four sub-indicators. In addition, the calculation principle and application of cost performance evaluation model in a Chinese large-scale iron and steel company were comprehensively introduced. The evaluation results finally confirm that this novel model is of great significance to the optimal selection of blast furnace pulverized coal.展开更多
Using fixed-bed reaction method and changing the gas composition and dust content,the influence of blast furnace top gas composition and dust on HCl removal with low temperature Ca-based antichlor was studied.It was f...Using fixed-bed reaction method and changing the gas composition and dust content,the influence of blast furnace top gas composition and dust on HCl removal with low temperature Ca-based antichlor was studied.It was found that,when the content of CO2 in blast furnace top gas increased,the dechlorination efficiency was getting worse obviously;when the contents of CO and N2 increased,the dechlorination efficiency was getting better to a certain extent;when the content of H2 changed,the dechlorination efficiency got no significant change;as the content of dust increased,the dechlorination efficiency got better obviously when the content was less than 15 g/m3,but it would be got worse quickly when the content was more than 20 g/m3,and the best content was 15–20 g/m3;the suitable site of the process of dechlorination was after gravity dust collector and before bag dust collector.展开更多
The simulation of blast furnace slag was prepared by pure chemical reagents.Test methods like DSC,XRD and SEM were used to study the effect of Al2O3 and MgO content on crystallization of blast furnace slag during fibe...The simulation of blast furnace slag was prepared by pure chemical reagents.Test methods like DSC,XRD and SEM were used to study the effect of Al2O3 and MgO content on crystallization of blast furnace slag during fiber formation.The results show that as Al2O3 and MgO contents in the sample changed,blast furnace slag was crystallized at the average temperature below 1232 K.When the ratio of Mg/Al in the samples is 0.6 calculated by Kissinger equation,crystallization activation energy is at the maximum value and the system is in the most stable condition.The sample crystallization phases are mainly calcium akermanite(2CaO?MgO?2SiO2)and gehlenite(2CaO?Al2O3?SiO2).Secondary crystallization phases are anorthite(CaAl2Si2O8),wollastonite minerals(WOLLA)and pyroxene minerals(cPyrA).Meanwhile,the principal crystallization phases of the samples are different types and have different contents,and the microstructures of the sample sections are different due to the difference between MgO/Al2O3 ratio.展开更多
高炉铁口铁水温度场(Molten iron temperature field,MITF)是表征铁水质量、判断炉温状况的重要信息.然而高炉出铁场动态粉尘的干扰使得铁水温度场的在线准确获取充满挑战.为此,首次提出基于红外与可见光视觉的高炉铁口铁水温度场检测方...高炉铁口铁水温度场(Molten iron temperature field,MITF)是表征铁水质量、判断炉温状况的重要信息.然而高炉出铁场动态粉尘的干扰使得铁水温度场的在线准确获取充满挑战.为此,首次提出基于红外与可见光视觉的高炉铁口铁水温度场检测方法,利用可见光图像为红外视觉测温提供先验粉尘干扰情况.首先,设计红外与可见光视觉协同的测温系统,同步获取高炉铁口铁水流的红外图像和可见光图像,铁水流红外图像表征铁水原始温度场信息,可见光图像为量化粉尘透射率提供数据基础.其次,构建基于色彩一致性的可见光图像中粉尘透射率估计模型和基于雾线先验的红外图像中粉尘透射率估计模型,得到红外波段下粉尘透射率.最后,结合红外辐射测温原理,构建基于粉尘透射率的红外测温近似补偿模型,实现铁水温度场的针对性补偿,获取误差较小的铁水温度.工业实验表明,相比于仅利用红外视觉测量铁水温度场,所提方法能够显著降低粉尘造成的测温误差,为高炉调控提供连续可靠的铁水温度数据.展开更多
基金Project(2023DJC182)supported by the Department of Science and Technology of Hubei Province,ChinaProjects(51608402,51602229)supported by the National Natural Science Foundation of ChinaProject(2021-2075-38)supported by the Department of Housing and Urban-Rural Development of Hubei Province,China。
文摘Ferrite-rich calcium sulfoaluminate(FCSA)cement is often used in special projects such as marine engineering due to its excellent resistance of seawater attack although the cost is a little high.Ground granulated blast furnace slag(GGBS),a byproduct of industrial production,is used as a mineral admixture to reduce concrete costs and provide excellent performance.This study aimed to investigate the impact of GGBS on the hydration properties of FCSA cement in seawater.Tests were conducted on heat of hydration,compressive strength,mass change,and pH value of pore solution of FCSA cement paste with a water-to-binder ratio of 0.45.X-ray diffraction(XRD)analysis and thermogravimetric analysis were used to determine the hydration products,while mercury intrusion porosimetry(MIP)was used to measure pore structure.The results indicated that the FCSA cement hydration showed a concentrated heat release at early age.The compressive strength of specimens consistently increased over time,where seawater curing enhanced the compressive strength of control samples.The pH value of pore solution decreased to 10.7−10.9 at 90 d when cured in seawater.The primary hydration products of FCSA cement included ettringite,iron hydroxide gel(FH_(3)),and aluminum hydroxide gel(AH_(3)).Moreover,when cured in seawater,Friedel’s salt was formed,which enhanced the compressive strength of the specimen and increased its coefficient of corrosion.Seawater curing gradually increased sample mass,and GGBS refined pore structure while reducing harmful pore proportions.These results suggest that while GGBS can refine pore structure and improve certain aspects of performance,its inclusion may also reduce compressive strength,highlighting the need for a balanced approach in its use for marine applications.
基金Project(51134008)supported by the National Natural Science Foundation of ChinaProject(2012CB720401)supported by the National Basic Research Program of China
文摘The combustion process of pulverized coal injected into blast furnace involves a lot of physical and chemical reactions. Based on the combustion behaviors of pulverized coal, the conception of coal effective calorific value representing the actual thermal energy provided for blast furnace was proposed. A cost performance evaluation model of coal injection was built up for the optimal selection of various kinds of coal based on effective calorific value. The model contains two indicators: coal effective calorific value which has eight sub-indicators and coal injection cost which includes four sub-indicators. In addition, the calculation principle and application of cost performance evaluation model in a Chinese large-scale iron and steel company were comprehensively introduced. The evaluation results finally confirm that this novel model is of great significance to the optimal selection of blast furnace pulverized coal.
基金Project(51274080)supported by the National Natural Science Foundation of ChinaProject(E2013209051)supported by the Hebei Science Foundation and the Steel and Iron Joint Research Foundation Project,China+1 种基金Project(U1502273)supported by the Joint Funds of the Natural Science Foundation of China and Yunnan Provincial GovernmentProjects(N150202001,N150203003)supported by the Fundamental Research Funds for the Central Universities,China
文摘Using fixed-bed reaction method and changing the gas composition and dust content,the influence of blast furnace top gas composition and dust on HCl removal with low temperature Ca-based antichlor was studied.It was found that,when the content of CO2 in blast furnace top gas increased,the dechlorination efficiency was getting worse obviously;when the contents of CO and N2 increased,the dechlorination efficiency was getting better to a certain extent;when the content of H2 changed,the dechlorination efficiency got no significant change;as the content of dust increased,the dechlorination efficiency got better obviously when the content was less than 15 g/m3,but it would be got worse quickly when the content was more than 20 g/m3,and the best content was 15–20 g/m3;the suitable site of the process of dechlorination was after gravity dust collector and before bag dust collector.
基金Project(51474090)supported by the National Natural Science Foundation of China
文摘The simulation of blast furnace slag was prepared by pure chemical reagents.Test methods like DSC,XRD and SEM were used to study the effect of Al2O3 and MgO content on crystallization of blast furnace slag during fiber formation.The results show that as Al2O3 and MgO contents in the sample changed,blast furnace slag was crystallized at the average temperature below 1232 K.When the ratio of Mg/Al in the samples is 0.6 calculated by Kissinger equation,crystallization activation energy is at the maximum value and the system is in the most stable condition.The sample crystallization phases are mainly calcium akermanite(2CaO?MgO?2SiO2)and gehlenite(2CaO?Al2O3?SiO2).Secondary crystallization phases are anorthite(CaAl2Si2O8),wollastonite minerals(WOLLA)and pyroxene minerals(cPyrA).Meanwhile,the principal crystallization phases of the samples are different types and have different contents,and the microstructures of the sample sections are different due to the difference between MgO/Al2O3 ratio.
文摘高炉铁口铁水温度场(Molten iron temperature field,MITF)是表征铁水质量、判断炉温状况的重要信息.然而高炉出铁场动态粉尘的干扰使得铁水温度场的在线准确获取充满挑战.为此,首次提出基于红外与可见光视觉的高炉铁口铁水温度场检测方法,利用可见光图像为红外视觉测温提供先验粉尘干扰情况.首先,设计红外与可见光视觉协同的测温系统,同步获取高炉铁口铁水流的红外图像和可见光图像,铁水流红外图像表征铁水原始温度场信息,可见光图像为量化粉尘透射率提供数据基础.其次,构建基于色彩一致性的可见光图像中粉尘透射率估计模型和基于雾线先验的红外图像中粉尘透射率估计模型,得到红外波段下粉尘透射率.最后,结合红外辐射测温原理,构建基于粉尘透射率的红外测温近似补偿模型,实现铁水温度场的针对性补偿,获取误差较小的铁水温度.工业实验表明,相比于仅利用红外视觉测量铁水温度场,所提方法能够显著降低粉尘造成的测温误差,为高炉调控提供连续可靠的铁水温度数据.