A helical wire is a critical component of an unbounded flexible riser prone to fatigue failure. The helical wire has been the focus of much research work in recent years because of the complex multilayer construction ...A helical wire is a critical component of an unbounded flexible riser prone to fatigue failure. The helical wire has been the focus of much research work in recent years because of the complex multilayer construction of the flexible riser. The present study establishes an analytical model for the axisymmetric and bending analyses of an unbonded flexible riser. The interlayer contact under axisymmetric loads in this model is modeled by setting radial dummy springs between adjacent layers. The contact pressure is constant during the bending response and applied to determine the slipping friction force per unit helical wire. The model tracks the axial stress around the angular position at each time step to calculate the axial force gradient, then compares the axial force gradient with the slipping friction force to judge the helical wire slipping region, which would be applied to determine the bending stiffness for the next time step. The proposed model is verified against the experimental data in the literature. The bending moment-curvature relationship under irregular response is also qualitatively discussed. The stress at the critical point of the helical wire is investigated based on the model by considering the local flexure. The results indicate that the present model can well simulate the bending stiffness variation during irregular response, which has significant effect on the stress of helical wire.展开更多
电弧增材制造铝合金材料微观组织调控以及耐腐蚀性是其工程应用过程中需要重点研究的问题。采用冷金属过渡(cold metal transfer,CMT)电弧增材制造技术制备5356铝合金堆积体,借助金相显微镜、X射线衍射仪、扫描电子显微镜以及显微硬度...电弧增材制造铝合金材料微观组织调控以及耐腐蚀性是其工程应用过程中需要重点研究的问题。采用冷金属过渡(cold metal transfer,CMT)电弧增材制造技术制备5356铝合金堆积体,借助金相显微镜、X射线衍射仪、扫描电子显微镜以及显微硬度计等对其微观组织结构进行表征和硬度测试,并通过电化学工作站、慢应变速率应力腐蚀试验机等研究其耐腐蚀行为。结果表明:5356铝合金CMT电弧增材制造样件微观组织结构为α-Al基体+β(Al_(3)Mg_(2))相,沉积层中晶粒为长径比≤2的柱状晶,β(Al_(3)Mg_(2))相以弥散细小颗粒状为主,结合层晶粒为较细小的再结晶化等轴晶,β(Al_(3)Mg_(2))相以大块不连续沿晶分布为主,晶粒内部细小颗粒状β(Al_(3)Mg_(2))相分布较少,基体强化作用减弱。沉积层自腐蚀电流密度为结合层的23%,这主要与其内部β(Al_(3)Mg_(2))相的含量以及形态有关。5356铝合金电弧增材制造样件慢应变速率应力腐蚀敏感指数为0.57,在硅油和3.5%NaCl介质中均断裂失效于结合层,这是由于结合层基体强度较低,且大块沿晶分布的β(Al_(3)Mg_(2))相在硅油惰性介质中对基体有割裂作用,在3.5%NaCl腐蚀性介质中大块β(Al_(3)Mg_(2))相优先溶解,试样在拉应力作用下加速沿晶腐蚀开裂。展开更多
The cutting process of electroplated diamond wire saw was researched on the basis of impulse and vibration machining theories. The different contact states in the cutting process were analyzed by using the finite elem...The cutting process of electroplated diamond wire saw was researched on the basis of impulse and vibration machining theories. The different contact states in the cutting process were analyzed by using the finite element method. It shows that the cutting stress is uniformly distributed along the direction of the workpiece width in the steady state. A mathematical equation of sawing trajectory was established by using the superposition principle and the cutting experiment of wire saw to calculate the cutting trajectory. The comparison of the theoretical trajectory with the calculated one indicates that the error is less than 15%. The research results provide a theoretic basis for optimization of the saw's cutting process parameters.展开更多
基金Supported by the Natural Science Foundation of Jiangsu Province under Grant No. BK20160557, and the General Program for Colleges and Universities in Jiangsu Province under Grant No. 16KJD570001
文摘A helical wire is a critical component of an unbounded flexible riser prone to fatigue failure. The helical wire has been the focus of much research work in recent years because of the complex multilayer construction of the flexible riser. The present study establishes an analytical model for the axisymmetric and bending analyses of an unbonded flexible riser. The interlayer contact under axisymmetric loads in this model is modeled by setting radial dummy springs between adjacent layers. The contact pressure is constant during the bending response and applied to determine the slipping friction force per unit helical wire. The model tracks the axial stress around the angular position at each time step to calculate the axial force gradient, then compares the axial force gradient with the slipping friction force to judge the helical wire slipping region, which would be applied to determine the bending stiffness for the next time step. The proposed model is verified against the experimental data in the literature. The bending moment-curvature relationship under irregular response is also qualitatively discussed. The stress at the critical point of the helical wire is investigated based on the model by considering the local flexure. The results indicate that the present model can well simulate the bending stiffness variation during irregular response, which has significant effect on the stress of helical wire.
文摘电弧增材制造铝合金材料微观组织调控以及耐腐蚀性是其工程应用过程中需要重点研究的问题。采用冷金属过渡(cold metal transfer,CMT)电弧增材制造技术制备5356铝合金堆积体,借助金相显微镜、X射线衍射仪、扫描电子显微镜以及显微硬度计等对其微观组织结构进行表征和硬度测试,并通过电化学工作站、慢应变速率应力腐蚀试验机等研究其耐腐蚀行为。结果表明:5356铝合金CMT电弧增材制造样件微观组织结构为α-Al基体+β(Al_(3)Mg_(2))相,沉积层中晶粒为长径比≤2的柱状晶,β(Al_(3)Mg_(2))相以弥散细小颗粒状为主,结合层晶粒为较细小的再结晶化等轴晶,β(Al_(3)Mg_(2))相以大块不连续沿晶分布为主,晶粒内部细小颗粒状β(Al_(3)Mg_(2))相分布较少,基体强化作用减弱。沉积层自腐蚀电流密度为结合层的23%,这主要与其内部β(Al_(3)Mg_(2))相的含量以及形态有关。5356铝合金电弧增材制造样件慢应变速率应力腐蚀敏感指数为0.57,在硅油和3.5%NaCl介质中均断裂失效于结合层,这是由于结合层基体强度较低,且大块沿晶分布的β(Al_(3)Mg_(2))相在硅油惰性介质中对基体有割裂作用,在3.5%NaCl腐蚀性介质中大块β(Al_(3)Mg_(2))相优先溶解,试样在拉应力作用下加速沿晶腐蚀开裂。
基金Sponsored by Innovation team item fund of Liaoning Province ( 2008T164)
文摘The cutting process of electroplated diamond wire saw was researched on the basis of impulse and vibration machining theories. The different contact states in the cutting process were analyzed by using the finite element method. It shows that the cutting stress is uniformly distributed along the direction of the workpiece width in the steady state. A mathematical equation of sawing trajectory was established by using the superposition principle and the cutting experiment of wire saw to calculate the cutting trajectory. The comparison of the theoretical trajectory with the calculated one indicates that the error is less than 15%. The research results provide a theoretic basis for optimization of the saw's cutting process parameters.
