To determine the effects of preharvest arginine spraying on the nutritional level of broccoli and the mechanism of action of arginine in improving the storage quality of broccoli,arginine spraying(5 mmol/L)was conduct...To determine the effects of preharvest arginine spraying on the nutritional level of broccoli and the mechanism of action of arginine in improving the storage quality of broccoli,arginine spraying(5 mmol/L)was conducted at 0,1,3,and 5 days before harvest.The appearance,respiration rate,mass-loss rate,electrolyte leakage,glucosinolate,ascorbic acid,total phenol,total flavonoid,total sugar and sucrose contents,and sucrose phosphate synthase(SPS),invertase(INV),sucrose synthase synthesis(SSS)and cleavage(SSC)activities of broccoli samples were observed after 0,2,4,6,8,and 10 days of storage.The results showed that spraying arginine at 5 days preharvest(5-ARG)helped to inhibit broccoli respiration during storage,delay electrolyte leakage,and maintain broccoli color.Furthermore,during the growth stage,total sugar accumulation was higher in the 5-ARG group.In addition,during the storage period,sucrose synthesis was accelerated,while sucrose cleavage was inhibited,resulting in more sucrose retention in postharvest broccoli.In conclusion,5-ARG resulted in the accumulation of more nutrients during the growth process and effectively delayed the quality decline during storage,thereby prolonging the shelf life of broccoli.Therefore,this study provides a theoretical basis for improving postharvest storage characteristics of broccoli through preharvest treatments.展开更多
To study the influence of silicon(Si)on 2,4,6,8,10,12-hexanitro-2,4,6,8,10,12-hexaazaisowurtzitane(CL-20),NC/CL-20 composite explosives and Si/NC/CL-20 composite explosives were prepared by the electrostatic spraying ...To study the influence of silicon(Si)on 2,4,6,8,10,12-hexanitro-2,4,6,8,10,12-hexaazaisowurtzitane(CL-20),NC/CL-20 composite explosives and Si/NC/CL-20 composite explosives were prepared by the electrostatic spraying method.The morphology,structure and thermal decomposition properties of the samples were analyzed using scanning electron microscopy(SEM),X-ray energy spectroscopy(EDS),infrared spectroscopy(FT-IR),and simultaneous thermal analyzer(TG-DSC).Additionally,the combustion process of the samples was tested using a high-speed camera.The results show that the addition of nano-Si contributes to the formation of composite explosives with regular morphology and smaller particle size.The Si/NC/CL-20 composite explosive has better and more uniform sphericity,with an average particle size of 73.4 nm,compared to the NC/CL-20 composite explosive.The Si/NC/CL-20 composite explosive which produced by the electrostatic spraying method,achieves physically uniform distribution of the components including NC,CL-20,Si.The addition of Si promotes the thermal decomposition of CL-20.In comparison to the NC/CL-20 composite explosive,the activation energy of the Si/NC/CL-20 composite explosive decreases by 16.78 kJ/mol,and the self-accelerated decomposition temperature and the critical temperature of thermal explosion decreases by 3.12 K and 2.61 K,respectively.Furthermore,Si/NC/CL-20 composite explosive has shorter ignition delay time and faster combustion rate compared to the NC/CL-20 composite explosive,which shows that Si can improve the combustion performance of CL-20.展开更多
Nanostructured FeS-SiC coating was deposited by atmospheric plasma spraying（APS）.The microstructure and phase composition of the coating were characterized with SEM and XRD,respectively.In addition,the size distribu...Nanostructured FeS-SiC coating was deposited by atmospheric plasma spraying（APS）.The microstructure and phase composition of the coating were characterized with SEM and XRD,respectively.In addition,the size distribution of the reconstituted powders and the porosity of the coating have been measured.It was found that the reconstitiuted powers with sizes in the range of 20 to 80 μm had excellent flowability and were suitable for plasma spraying process.The as-sprayed FeS-SiC composite coating exhibited a bimodal distribution with small grains（30～80nm） and large grains（100～200nm）.The coating was mainly composed of FeS and SiC,a small quantity of Fe1-xS and oxide were also found.The porosity of the coating was approximately 19%.展开更多
The fatigue behaviors of 48MnV steel, both uncoated and coated with different thicknesses of 3Cr13 deposits using twin arc spraying, were investigated. The fatigue properties of the 48MnV steel, determined under axial...The fatigue behaviors of 48MnV steel, both uncoated and coated with different thicknesses of 3Cr13 deposits using twin arc spraying, were investigated. The fatigue properties of the 48MnV steel, determined under axial loading conditions, can be substantially decreased by coating 3Cr13 films, deposited by twin arc spraying. And the fatigue behavior of the thinner coatings is better than that of the thicker ones, of which the fatigue limits decrease by 9%[CD*2]14%. The decrease in fatigue life attributes to the less mechanical properties of the coatings in comparison with those of the substrate, their relative bad bonding strength and trapped oxide or Al2O3 particles retain in the matrix after blasting responsible for the initiation of fatigue cracks.展开更多
Abstract： In order to improve the surface hardness and wear resistance of magnesium, Al-13%Si （mass fraction） alloy coating was deposited on pure magnesium by droplet spraying process. The microstructure was studie...Abstract： In order to improve the surface hardness and wear resistance of magnesium, Al-13%Si （mass fraction） alloy coating was deposited on pure magnesium by droplet spraying process. The microstructure was studied by electron probe microanalysis and X-ray diffraction. The micro-hardness and wear resistance of coating were investigated in comparison with those of the substrate. It is found that the coating layer is composed of a-Al cellular due to rapid solidification. Formation mechanism of the coating is due to the obstruction of diffusion by in-situ formed Mg2Si in interracial layer. The coating exhibits higher hardness compared to that of the Mg substrate. As result of its high hardness, the wear resistance of the coating layer is about ten times that of the substrate. The droplet spraying process demonstrates that the magnesium surface can be strengthened by using the existing Al-Si alloys.展开更多
Fe-Al intermetallics with remarkable high-temperature intensity and excellent erosion, high-temperature oxidation and sulfuration resistance are potential low cost high-temperature structural materials. But the room t...Fe-Al intermetallics with remarkable high-temperature intensity and excellent erosion, high-temperature oxidation and sulfuration resistance are potential low cost high-temperature structural materials. But the room temperature brittleness induces shape difficult and limits its industrial application. The Fe-Al intermetallic coatings were prepared by high velocity arc spraying technology with cored wire on 20G steel, which will not only obviate the problems faced in fabrication of these alloys into useful shapes, but also allow the effective use of their outstanding high-temperature performance. The Fe-Al/WC intermetallic composite coatings were prepared by high velocity arc spraying technology on 20G steel and the oxidation performance of Fe-Al/WC composite coatings was studied by means of thermogrativmetic analyzer at 450, 650 and 800℃. The results demonstrate that the kinetics curve of oxidation at three temperatures approximately follows the logarithmic law. The composition of the oxidized coating is mainly composed of Al2O3, Fe2O3, Fe3O4 and FeO. These phases distribute unevenly. The protective Al2O3 film firstly forms and preserves the coatings from further oxidation.展开更多
As a new spraying technology used in the remanufacturing engineering, electro-thermal explosion spraying holds a lot of advantages. Electro-thermal explosion spraying coating aliquation phenomena are reduced and non-c...As a new spraying technology used in the remanufacturing engineering, electro-thermal explosion spraying holds a lot of advantages. Electro-thermal explosion spraying coating aliquation phenomena are reduced and non-crystal, micro-crystal and millimicron-crystal and other microstructure are formed. The corrosion-resistance ability of electro-thermal explosion spraying coating in high temperature environment was surveyed respectively. SEM equipped with EDS was employed to analyze the microstructure of spraying coating before and after corrosion. The corrosion-resistance mechanism of the spraying coating was discussed.展开更多
Nanostructured n-Al2O3/Ni feedstock for thermal spraying was manufactured by the method of chemical wrapping and spray drying. The nanostructured coating was sprayed with this feedstock. Tribological properties of the...Nanostructured n-Al2O3/Ni feedstock for thermal spraying was manufactured by the method of chemical wrapping and spray drying. The nanostructured coating was sprayed with this feedstock. Tribological properties of the coatings and steel 45# were tested. Within the testing range, the friction coefficient of coatings against GCr15 steel decreased and the mass loss of coatings increased at first then decreased with the increase of load. Under each load, the coatings’ friction coefficients and wear losses were lower than that of steel 45#. Scanning electron microscopy and energy dispersive spectrometer analysis show that adhesion is the dominating wear mechanism, and fatigue exists at the same time. Material transferred from counter-part to the coating is the main factor which influences the coatings’ friction coefficient and wear losses.展开更多
An A1 coating on Mg substrate was achieved by droplet spraying treatment. The microstructure was studied by electron probe microanalysis （EPMA） and X-ray diffraction （XRD）. The coating layer is composed of AI phas...An A1 coating on Mg substrate was achieved by droplet spraying treatment. The microstructure was studied by electron probe microanalysis （EPMA） and X-ray diffraction （XRD）. The coating layer is composed of AI phase and exhibits superior corrosion resistance. The formation of the coating is mainly attributed to the obstruction of expansion of the transition zone by primarily solidified Mg]7All2 during rapid cooling, and the diffusion is restricted in a thin layer. These results show that droplet spraying is a promising way to protect magnesium by using corrosion-resistant materials available now.展开更多
To investigate the differences in combustion and energy release characteristics of metastable intermolecular composite materials composed of aluminum alloys and polyvinylidene fluoride(PVDF)with different compositions...To investigate the differences in combustion and energy release characteristics of metastable intermolecular composite materials composed of aluminum alloys and polyvinylidene fluoride(PVDF)with different compositions,two types of alloys were selected:Al-Mg and Al-Si.Pure aluminum powder of the same size was also chosen for comparison.The PVDF-coated metal particle composites and the mixtures of PVDF with metal particles were prepared using electrospray(ES)and physical blending methods(PM),respectively.A systematic study was conducted on the morphology,compositional structure,combustion performance,energy release characteristics,and thermal reactivity of the fabricated composites and their combustion products through scanning electron microscopy(SEM),energy-dispersive X-ray spectroscopy(EDS),X-ray diffraction(XRD),combustion performance experiments,closed vessel pressure tests,and simultaneous thermogravimetric-differential scanning calorimetry(TG-DSC).The experimental results indicated that the PVDF-coated metal particles prepared by the electrospray method exhibited a distinct core-shell structure,with the metal particles in close contact with the PVDF matrix.Compared to the PM blended materials,the ES composites demonstrated superior combustion performance and energy release characteristics during combustion.Analysis of different metal fuel systems under identical preparation conditions revealed that Al-Mg and Al-Si fuels modulate the combustion and energy release properties of aluminum alloy-PVDF MICs through two distinct pathways.展开更多
Thermal barrier coatings(TBCs) have been widely applied to protect metallic components in gas turbines or aero engine against the high temperatures.In the recent decade,considerable numerical models have been built up...Thermal barrier coatings(TBCs) have been widely applied to protect metallic components in gas turbines or aero engine against the high temperatures.In the recent decade,considerable numerical models have been built up to present the thermal spray process.However,much less work has focused on the prediction of the insulation temperature to the TBCs,which is an important parameter to affect the performance of the TBCs during their applications.In the present study,a 3D finite element simulation has been carried out to predict the heat insulation behavior of the 6%～8%yittria partially stabilized zirconia coatings based on a two-layer model.Furthermore,such factors as the heat transfer mode,the thickness of the coating,properties of the coating as well as the microstructure of the coating have been numerically investigated. The significance of the finding is also discussed.展开更多
Based on the advanced integrated technology of materials preparation and formation, a new pattern Zn-Al-Mg-RE anti-corrosion coating for steel structure sustainable design was manufactured by cored wires and high velo...Based on the advanced integrated technology of materials preparation and formation, a new pattern Zn-Al-Mg-RE anti-corrosion coating for steel structure sustainable design was manufactured by cored wires and high velocity arc spraying (HVAS) technologies. The developments of thermally sprayed coatings for steel structure protection were described. Based on Al, Zn, Zn-Al and Zn-Al-Mg coatings, the anti-corrosion properties of new-pattern Zn-Al-Mg-RE coating were evaluated through electrochemical methods including electrochemical polarization and electrochemical impedance spectroscopy (EIS) coupled with SEM and XRD. The models of Zn-Al-Mg-RE coating undergoing corrosion with the initial pinhole defect and the latter with accelerated products were also discussed. The results show that Zn-Al-Mg-RE coating exhibites excellent corrosion resistance for long-term immersion, which is helpful for the sustainable design of steel structure in aggressive corrosion conditions. And the corrosion products seem to possess certain self-sealing function.展开更多
Electro-thermal explosion directional spraying was used to prepare the stellite coating on substrate of the AISI 1045 steel. The morphologies of cross-section and worn scar, porosity, distribution of elements, micro- ...Electro-thermal explosion directional spraying was used to prepare the stellite coating on substrate of the AISI 1045 steel. The morphologies of cross-section and worn scar, porosity, distribution of elements, micro- hardness and wear resistance of the coating were determined by means of SEM, EDAX, micro-hardness tester and sliding wear tester. Because of the compact construction, good bonding and high hardness, the coating is characterized by good wear resistance. The results show that the mainly failure mode of the stellite coating is micro- plowing.展开更多
The ceramic thermal barrier coatings (TBCs) play an increasingly important in advanced gas turbine engines because of their ability to further increase the engine operating temperature and reduce the cooling, thus hel...The ceramic thermal barrier coatings (TBCs) play an increasingly important in advanced gas turbine engines because of their ability to further increase the engine operating temperature and reduce the cooling, thus help achieve future engine low emission, high efficiency and improve the reliability goals. Currently, there are two different processes such as the plasma spraying (PS) and the electron beam-physical vapor deposition (EB-PVD) techniques. The PS coating was selected to test the elastic modulus. Using the nanoindentation and resonant frequency method, the mechanical properties of ceramic top-coat were measured in-situ. According to the theory of the resonant frequency and composite beam, the testing system was set up including the hardware and software. The results show that the accurate characterization of the elastic properties of TBCs is important for stress-strain analysis and failure prediction. The TBCs systems are multi-layer material system. It is difficult to measure the elastic modulus of top-coat by tensile method. The testing data is scatter by nanoindentation method because of the microstructure of the ceramic top-coat. The elastic modulus of the top-coat between 20?1 150 ℃ is obtained. The elastic modulus is from 2 to 70 GPa at room temperature. The elastic modulus changes from 62.5 GPa to 18.6 GPa when the temperature increases from 20 ℃ to 1 150 ℃.展开更多
In the present study,electrostatic atomization(EA)behavior of several test liquids having much higher viscosities(1 400 mPa·s)than have previously been studied was investigated by spraying at a series of applied ...In the present study,electrostatic atomization(EA)behavior of several test liquids having much higher viscosities(1 400 mPa·s)than have previously been studied was investigated by spraying at a series of applied voltages and flow rates.The results showed that to obtain stable cone-jet mode spraying and hence gain better monodispersity of droplets,electrical conductivity,viscosity and surface tension of the liquid are important controlling factors.The stable cone-jet mode could be easily established for liquids having shear viscosities in the range from 80 to 1 400 mPa·s and surface tensions below 65 mN·m-1.In contrast,methylcellulose aqueous solutions with shear viscosities ranging from 10 to 540 mPa·s and moderate surface tensions(50~56 mN·m-1)generated more complicated spraying modes.However,fine TiO2 powder(a few micrometers in size)could be prepared using the EA method from its precursor solutions.展开更多
NiCrAlY+(ZrO_2+Y_2O_3)thermal barrier coating was prepared on the surface of refractory steel 1Cr18Ni9Ti with plasma spraying technique. The phases and microstructure of the thermal barrier coating were determined by ...NiCrAlY+(ZrO_2+Y_2O_3)thermal barrier coating was prepared on the surface of refractory steel 1Cr18Ni9Ti with plasma spraying technique. The phases and microstructure of the thermal barrier coating were determined by scanning electron microscopy(SEM) and X-ray diffraction(XRD). The results show that the bonding between thermal barrier coating and substrate is sound. The surface hardness of 1Cr18Ni9Ti reaches up to 1000 HV, but that of substrate is only 300HV. The patterns sprayed with CoNiCrAlY+(ZrO_2+Y_2O_3) ceramic coating have a good heat insulation effect at 800℃ for heat insulation temperature difference reaches 54℃, which increases the operating temperature and service life of refractory steel.展开更多
The corrosion resistance of NiCrAl+（ZrO2+Y2O3）thermal barrier coating, formed with the plasma spraying technique, on the 18[CD*2]8 steel surface was investigated. The phase structure and morphology of the coating we...The corrosion resistance of NiCrAl+（ZrO2+Y2O3）thermal barrier coating, formed with the plasma spraying technique, on the 18[CD*2]8 steel surface was investigated. The phase structure and morphology of the coating were analyzed by means of X-ray diffraction（XRD） and scanning electron microscopy（SEM）. The electrochemical corrosion behavior of the coating in 1.0mol/L H2SO4 solution was studied by using electrochemical measurement methods. The results show that the gradient plasma spraying coating is composed of the NiCrAlY primer coating and the （ZrO2+Y2O3 ） top coating, and the coating thickness is 360μm. The microhardness of coating reaches 1100HV. The corrosion resistance of the plasma sprayed coating of the 18[CD*2]8 steel surface is about 5 times as great as that of the original pattern. The corrosion resistance of the coating is enhanced notably.展开更多
Fe-Al/Cr3C2 coatings were sprayed on low steel by high velocity arc spraying（HVAS） technology. The influences of oxides on erosion, corrosion and wear behavior for high velocity arc sprayed Fe-Al/Cr3C2 coatings were...Fe-Al/Cr3C2 coatings were sprayed on low steel by high velocity arc spraying（HVAS） technology. The influences of oxides on erosion, corrosion and wear behavior for high velocity arc sprayed Fe-Al/Cr3C2 coatings were studied. The results show that HVAS-sprayed Fe-Al/Cr3C2 coatings have good erosion, heat corrosion and wear resistance. The erosion resistance improves with the increase of the temperature. On one hand, the ferrous oxides are incompact, so they peel off the surface of the coatings easily during the high temperature erosion. On the other hand, compact Al2O3 films on the surface can protect the coatings.展开更多
Some important developments of residual stress researches for coating-based systems were studied. The following topics were included the sources of residual stresses in coatings: error analysis of Stoneys equation i...Some important developments of residual stress researches for coating-based systems were studied. The following topics were included the sources of residual stresses in coatings: error analysis of Stoneys equation in the curvature method used for the measurement of coating residual stress, the modeling of residual stress and some analytical models for predicting the residual stresses in coatings. These topics should provide some important insights for the fail-safe design of the coating-based systems.展开更多
文摘To determine the effects of preharvest arginine spraying on the nutritional level of broccoli and the mechanism of action of arginine in improving the storage quality of broccoli,arginine spraying(5 mmol/L)was conducted at 0,1,3,and 5 days before harvest.The appearance,respiration rate,mass-loss rate,electrolyte leakage,glucosinolate,ascorbic acid,total phenol,total flavonoid,total sugar and sucrose contents,and sucrose phosphate synthase(SPS),invertase(INV),sucrose synthase synthesis(SSS)and cleavage(SSC)activities of broccoli samples were observed after 0,2,4,6,8,and 10 days of storage.The results showed that spraying arginine at 5 days preharvest(5-ARG)helped to inhibit broccoli respiration during storage,delay electrolyte leakage,and maintain broccoli color.Furthermore,during the growth stage,total sugar accumulation was higher in the 5-ARG group.In addition,during the storage period,sucrose synthesis was accelerated,while sucrose cleavage was inhibited,resulting in more sucrose retention in postharvest broccoli.In conclusion,5-ARG resulted in the accumulation of more nutrients during the growth process and effectively delayed the quality decline during storage,thereby prolonging the shelf life of broccoli.Therefore,this study provides a theoretical basis for improving postharvest storage characteristics of broccoli through preharvest treatments.
基金National Natural Science Foundation of China(No.22275150)。
文摘To study the influence of silicon(Si)on 2,4,6,8,10,12-hexanitro-2,4,6,8,10,12-hexaazaisowurtzitane(CL-20),NC/CL-20 composite explosives and Si/NC/CL-20 composite explosives were prepared by the electrostatic spraying method.The morphology,structure and thermal decomposition properties of the samples were analyzed using scanning electron microscopy(SEM),X-ray energy spectroscopy(EDS),infrared spectroscopy(FT-IR),and simultaneous thermal analyzer(TG-DSC).Additionally,the combustion process of the samples was tested using a high-speed camera.The results show that the addition of nano-Si contributes to the formation of composite explosives with regular morphology and smaller particle size.The Si/NC/CL-20 composite explosive has better and more uniform sphericity,with an average particle size of 73.4 nm,compared to the NC/CL-20 composite explosive.The Si/NC/CL-20 composite explosive which produced by the electrostatic spraying method,achieves physically uniform distribution of the components including NC,CL-20,Si.The addition of Si promotes the thermal decomposition of CL-20.In comparison to the NC/CL-20 composite explosive,the activation energy of the Si/NC/CL-20 composite explosive decreases by 16.78 kJ/mol,and the self-accelerated decomposition temperature and the critical temperature of thermal explosion decreases by 3.12 K and 2.61 K,respectively.Furthermore,Si/NC/CL-20 composite explosive has shorter ignition delay time and faster combustion rate compared to the NC/CL-20 composite explosive,which shows that Si can improve the combustion performance of CL-20.
基金The authors would like to thank National Natural Science Foundation of China (No. 50375015) for supporting.
文摘Nanostructured FeS-SiC coating was deposited by atmospheric plasma spraying（APS）.The microstructure and phase composition of the coating were characterized with SEM and XRD,respectively.In addition,the size distribution of the reconstituted powders and the porosity of the coating have been measured.It was found that the reconstitiuted powers with sizes in the range of 20 to 80 μm had excellent flowability and were suitable for plasma spraying process.The as-sprayed FeS-SiC composite coating exhibited a bimodal distribution with small grains（30～80nm） and large grains（100～200nm）.The coating was mainly composed of FeS and SiC,a small quantity of Fe1-xS and oxide were also found.The porosity of the coating was approximately 19%.
文摘The fatigue behaviors of 48MnV steel, both uncoated and coated with different thicknesses of 3Cr13 deposits using twin arc spraying, were investigated. The fatigue properties of the 48MnV steel, determined under axial loading conditions, can be substantially decreased by coating 3Cr13 films, deposited by twin arc spraying. And the fatigue behavior of the thinner coatings is better than that of the thicker ones, of which the fatigue limits decrease by 9%[CD*2]14%. The decrease in fatigue life attributes to the less mechanical properties of the coatings in comparison with those of the substrate, their relative bad bonding strength and trapped oxide or Al2O3 particles retain in the matrix after blasting responsible for the initiation of fatigue cracks.
基金Project(KZJ-48)supported by the Science and Technology Development Program of Qingdao,ChinaProject(51208288)supported by the National Natural Science Foundation of ChinaProject(BS2011CL032)supported by the Research Award Fund for Outstanding Youngand Middle-aged Scientists of Shandong Province,China
文摘Abstract： In order to improve the surface hardness and wear resistance of magnesium, Al-13%Si （mass fraction） alloy coating was deposited on pure magnesium by droplet spraying process. The microstructure was studied by electron probe microanalysis and X-ray diffraction. The micro-hardness and wear resistance of coating were investigated in comparison with those of the substrate. It is found that the coating layer is composed of a-Al cellular due to rapid solidification. Formation mechanism of the coating is due to the obstruction of diffusion by in-situ formed Mg2Si in interracial layer. The coating exhibits higher hardness compared to that of the Mg substrate. As result of its high hardness, the wear resistance of the coating layer is about ten times that of the substrate. The droplet spraying process demonstrates that the magnesium surface can be strengthened by using the existing Al-Si alloys.
文摘Fe-Al intermetallics with remarkable high-temperature intensity and excellent erosion, high-temperature oxidation and sulfuration resistance are potential low cost high-temperature structural materials. But the room temperature brittleness induces shape difficult and limits its industrial application. The Fe-Al intermetallic coatings were prepared by high velocity arc spraying technology with cored wire on 20G steel, which will not only obviate the problems faced in fabrication of these alloys into useful shapes, but also allow the effective use of their outstanding high-temperature performance. The Fe-Al/WC intermetallic composite coatings were prepared by high velocity arc spraying technology on 20G steel and the oxidation performance of Fe-Al/WC composite coatings was studied by means of thermogrativmetic analyzer at 450, 650 and 800℃. The results demonstrate that the kinetics curve of oxidation at three temperatures approximately follows the logarithmic law. The composition of the oxidized coating is mainly composed of Al2O3, Fe2O3, Fe3O4 and FeO. These phases distribute unevenly. The protective Al2O3 film firstly forms and preserves the coatings from further oxidation.
文摘As a new spraying technology used in the remanufacturing engineering, electro-thermal explosion spraying holds a lot of advantages. Electro-thermal explosion spraying coating aliquation phenomena are reduced and non-crystal, micro-crystal and millimicron-crystal and other microstructure are formed. The corrosion-resistance ability of electro-thermal explosion spraying coating in high temperature environment was surveyed respectively. SEM equipped with EDS was employed to analyze the microstructure of spraying coating before and after corrosion. The corrosion-resistance mechanism of the spraying coating was discussed.
文摘Nanostructured n-Al2O3/Ni feedstock for thermal spraying was manufactured by the method of chemical wrapping and spray drying. The nanostructured coating was sprayed with this feedstock. Tribological properties of the coatings and steel 45# were tested. Within the testing range, the friction coefficient of coatings against GCr15 steel decreased and the mass loss of coatings increased at first then decreased with the increase of load. Under each load, the coatings’ friction coefficients and wear losses were lower than that of steel 45#. Scanning electron microscopy and energy dispersive spectrometer analysis show that adhesion is the dominating wear mechanism, and fatigue exists at the same time. Material transferred from counter-part to the coating is the main factor which influences the coatings’ friction coefficient and wear losses.
基金Project(J12LA53)supported by Shangdong Provincial Higher Education Science and Technology Program,ChinaProject(KZJ-48)supported by the Science and Technology Development Program of Qingdao,China
文摘An A1 coating on Mg substrate was achieved by droplet spraying treatment. The microstructure was studied by electron probe microanalysis （EPMA） and X-ray diffraction （XRD）. The coating layer is composed of AI phase and exhibits superior corrosion resistance. The formation of the coating is mainly attributed to the obstruction of expansion of the transition zone by primarily solidified Mg]7All2 during rapid cooling, and the diffusion is restricted in a thin layer. These results show that droplet spraying is a promising way to protect magnesium by using corrosion-resistant materials available now.
基金the National Natural Science Foundation of China(NSFC,Grant Nos.52176114 and 52306145)Natural Science Foundation of Jiangsu Province(Grant No.BK20230929)+3 种基金China Postdoctoral Science Foundation(Grant No.2023M731693)Fundamental Research Funds for the Central Universities,Grant No.30924010505Jiangsu Funding Program for Excellent Postdoctoral Talentthe Center of Analytical Facilities,Nanjing University of Science and Technology for providing technical equipment support for this article。
文摘To investigate the differences in combustion and energy release characteristics of metastable intermolecular composite materials composed of aluminum alloys and polyvinylidene fluoride(PVDF)with different compositions,two types of alloys were selected:Al-Mg and Al-Si.Pure aluminum powder of the same size was also chosen for comparison.The PVDF-coated metal particle composites and the mixtures of PVDF with metal particles were prepared using electrospray(ES)and physical blending methods(PM),respectively.A systematic study was conducted on the morphology,compositional structure,combustion performance,energy release characteristics,and thermal reactivity of the fabricated composites and their combustion products through scanning electron microscopy(SEM),energy-dispersive X-ray spectroscopy(EDS),X-ray diffraction(XRD),combustion performance experiments,closed vessel pressure tests,and simultaneous thermogravimetric-differential scanning calorimetry(TG-DSC).The experimental results indicated that the PVDF-coated metal particles prepared by the electrospray method exhibited a distinct core-shell structure,with the metal particles in close contact with the PVDF matrix.Compared to the PM blended materials,the ES composites demonstrated superior combustion performance and energy release characteristics during combustion.Analysis of different metal fuel systems under identical preparation conditions revealed that Al-Mg and Al-Si fuels modulate the combustion and energy release properties of aluminum alloy-PVDF MICs through two distinct pathways.
文摘Thermal barrier coatings(TBCs) have been widely applied to protect metallic components in gas turbines or aero engine against the high temperatures.In the recent decade,considerable numerical models have been built up to present the thermal spray process.However,much less work has focused on the prediction of the insulation temperature to the TBCs,which is an important parameter to affect the performance of the TBCs during their applications.In the present study,a 3D finite element simulation has been carried out to predict the heat insulation behavior of the 6%～8%yittria partially stabilized zirconia coatings based on a two-layer model.Furthermore,such factors as the heat transfer mode,the thickness of the coating,properties of the coating as well as the microstructure of the coating have been numerically investigated. The significance of the finding is also discussed.
文摘Based on the advanced integrated technology of materials preparation and formation, a new pattern Zn-Al-Mg-RE anti-corrosion coating for steel structure sustainable design was manufactured by cored wires and high velocity arc spraying (HVAS) technologies. The developments of thermally sprayed coatings for steel structure protection were described. Based on Al, Zn, Zn-Al and Zn-Al-Mg coatings, the anti-corrosion properties of new-pattern Zn-Al-Mg-RE coating were evaluated through electrochemical methods including electrochemical polarization and electrochemical impedance spectroscopy (EIS) coupled with SEM and XRD. The models of Zn-Al-Mg-RE coating undergoing corrosion with the initial pinhole defect and the latter with accelerated products were also discussed. The results show that Zn-Al-Mg-RE coating exhibites excellent corrosion resistance for long-term immersion, which is helpful for the sustainable design of steel structure in aggressive corrosion conditions. And the corrosion products seem to possess certain self-sealing function.
文摘Electro-thermal explosion directional spraying was used to prepare the stellite coating on substrate of the AISI 1045 steel. The morphologies of cross-section and worn scar, porosity, distribution of elements, micro- hardness and wear resistance of the coating were determined by means of SEM, EDAX, micro-hardness tester and sliding wear tester. Because of the compact construction, good bonding and high hardness, the coating is characterized by good wear resistance. The results show that the mainly failure mode of the stellite coating is micro- plowing.
文摘The ceramic thermal barrier coatings (TBCs) play an increasingly important in advanced gas turbine engines because of their ability to further increase the engine operating temperature and reduce the cooling, thus help achieve future engine low emission, high efficiency and improve the reliability goals. Currently, there are two different processes such as the plasma spraying (PS) and the electron beam-physical vapor deposition (EB-PVD) techniques. The PS coating was selected to test the elastic modulus. Using the nanoindentation and resonant frequency method, the mechanical properties of ceramic top-coat were measured in-situ. According to the theory of the resonant frequency and composite beam, the testing system was set up including the hardware and software. The results show that the accurate characterization of the elastic properties of TBCs is important for stress-strain analysis and failure prediction. The TBCs systems are multi-layer material system. It is difficult to measure the elastic modulus of top-coat by tensile method. The testing data is scatter by nanoindentation method because of the microstructure of the ceramic top-coat. The elastic modulus of the top-coat between 20?1 150 ℃ is obtained. The elastic modulus is from 2 to 70 GPa at room temperature. The elastic modulus changes from 62.5 GPa to 18.6 GPa when the temperature increases from 20 ℃ to 1 150 ℃.
文摘In the present study,electrostatic atomization(EA)behavior of several test liquids having much higher viscosities(1 400 mPa·s)than have previously been studied was investigated by spraying at a series of applied voltages and flow rates.The results showed that to obtain stable cone-jet mode spraying and hence gain better monodispersity of droplets,electrical conductivity,viscosity and surface tension of the liquid are important controlling factors.The stable cone-jet mode could be easily established for liquids having shear viscosities in the range from 80 to 1 400 mPa·s and surface tensions below 65 mN·m-1.In contrast,methylcellulose aqueous solutions with shear viscosities ranging from 10 to 540 mPa·s and moderate surface tensions(50~56 mN·m-1)generated more complicated spraying modes.However,fine TiO2 powder(a few micrometers in size)could be prepared using the EA method from its precursor solutions.
文摘NiCrAlY+(ZrO_2+Y_2O_3)thermal barrier coating was prepared on the surface of refractory steel 1Cr18Ni9Ti with plasma spraying technique. The phases and microstructure of the thermal barrier coating were determined by scanning electron microscopy(SEM) and X-ray diffraction(XRD). The results show that the bonding between thermal barrier coating and substrate is sound. The surface hardness of 1Cr18Ni9Ti reaches up to 1000 HV, but that of substrate is only 300HV. The patterns sprayed with CoNiCrAlY+(ZrO_2+Y_2O_3) ceramic coating have a good heat insulation effect at 800℃ for heat insulation temperature difference reaches 54℃, which increases the operating temperature and service life of refractory steel.
文摘The corrosion resistance of NiCrAl+（ZrO2+Y2O3）thermal barrier coating, formed with the plasma spraying technique, on the 18[CD*2]8 steel surface was investigated. The phase structure and morphology of the coating were analyzed by means of X-ray diffraction（XRD） and scanning electron microscopy（SEM）. The electrochemical corrosion behavior of the coating in 1.0mol/L H2SO4 solution was studied by using electrochemical measurement methods. The results show that the gradient plasma spraying coating is composed of the NiCrAlY primer coating and the （ZrO2+Y2O3 ） top coating, and the coating thickness is 360μm. The microhardness of coating reaches 1100HV. The corrosion resistance of the plasma sprayed coating of the 18[CD*2]8 steel surface is about 5 times as great as that of the original pattern. The corrosion resistance of the coating is enhanced notably.
文摘Fe-Al/Cr3C2 coatings were sprayed on low steel by high velocity arc spraying（HVAS） technology. The influences of oxides on erosion, corrosion and wear behavior for high velocity arc sprayed Fe-Al/Cr3C2 coatings were studied. The results show that HVAS-sprayed Fe-Al/Cr3C2 coatings have good erosion, heat corrosion and wear resistance. The erosion resistance improves with the increase of the temperature. On one hand, the ferrous oxides are incompact, so they peel off the surface of the coatings easily during the high temperature erosion. On the other hand, compact Al2O3 films on the surface can protect the coatings.
文摘Some important developments of residual stress researches for coating-based systems were studied. The following topics were included the sources of residual stresses in coatings: error analysis of Stoneys equation in the curvature method used for the measurement of coating residual stress, the modeling of residual stress and some analytical models for predicting the residual stresses in coatings. These topics should provide some important insights for the fail-safe design of the coating-based systems.
