Metal Additive Manufacturing(MAM) technology has become an important means of rapid prototyping precision manufacturing of special high dynamic heterogeneous complex parts. In response to the micromechanical defects s...Metal Additive Manufacturing(MAM) technology has become an important means of rapid prototyping precision manufacturing of special high dynamic heterogeneous complex parts. In response to the micromechanical defects such as porosity issues, significant deformation, surface cracks, and challenging control of surface morphology encountered during the selective laser melting(SLM) additive manufacturing(AM) process of specialized Micro Electromechanical System(MEMS) components, multiparameter optimization and micro powder melt pool/macro-scale mechanical properties control simulation of specialized components are conducted. The optimal parameters obtained through highprecision preparation and machining of components and static/high dynamic verification are: laser power of 110 W, laser speed of 600 mm/s, laser diameter of 75 μm, and scanning spacing of 50 μm. The density of the subordinate components under this reference can reach 99.15%, the surface hardness can reach 51.9 HRA, the yield strength can reach 550 MPa, the maximum machining error of the components is 4.73%, and the average surface roughness is 0.45 μm. Through dynamic hammering and high dynamic firing verification, SLM components meet the requirements for overload resistance. The results have proven that MEM technology can provide a new means for the processing of MEMS components applied in high dynamic environments. The parameters obtained in the conclusion can provide a design basis for the additive preparation of MEMS components.展开更多
Increasing environmental concerns about limiting harmful emissions has necessitated sulfur-and phosphorus-free green lubricant additives.Although boron-containing compounds have been widely investigated as green lubri...Increasing environmental concerns about limiting harmful emissions has necessitated sulfur-and phosphorus-free green lubricant additives.Although boron-containing compounds have been widely investigated as green lubricant additives,their macromolecular analogs have been rarely considered yet to develop environmentally friendly lubricant additives.In this work,a series of boron-containing copolymers have been synthesized by free-radical copolymerization of stearyl methacrylate and isopropenyl boronic acid pinacol ester with different feeding ratios(S_(n)-r-B_(m),n=1,m=1/3,1,2,3,5,9).The resulting copolymers of S_(n)-r-B_(m)(n=1,m=1/3,1,2,3,5)are readily dispersed in the PAO-10 base oil and form micelle-like aggregates with hydrodynamic diameters ranging from 9.7 to 52 nm.SRV-IV oscillating reciprocating tribological tests on ball-on-flat steel pairs show that compared with the base oil of PAO-10,the friction coefficients and wear volumes of the base oil solutions of S_(n)-r-B_(m)decrease considerably up to 62%and 97%,respectively.Moreover,the base oil solution of S_(1)-r-B_(1)exhibits an excellent load-bearing capacity of(850±100)N.These superior lubricating properties are due to the formation of protective tribofilms comprising S_(n)-r-B_(m),boron oxide,and iron oxide compounds on the lubricated steel surface.Therefore,the boron-containing copolymers can be regarded as a novel class of environmentally friendly lubricating oil macroadditives for efficient friction and wear reduction without sulfur and phosphorus elements.展开更多
The unit cell configuration of lattice structures critically influences their load-bearing and energy absorption performance.In this study,three novel lattice structures were developed by modifying the conventional FB...The unit cell configuration of lattice structures critically influences their load-bearing and energy absorption performance.In this study,three novel lattice structures were developed by modifying the conventional FBCCZ unit cell through reversing,combining,and turning strategies.The designed lattices were fabricated via laser powder bed fusion(LPBF)using Ti-6Al-4V powder,and the mechanical properties,energy absorption capacity,and deformation behaviors were systematically investigated through quasi-static compression tests and finite element simulations.The results demonstrate that the three modified lattices exhibit superior performance over the conventional FBCCZ structure in terms of fracture strain,specific yield strength,specific ultimate strength,specific energy absorption,and energy absorption efficiency,thereby validating the efficacy of unit cell modifications in enhancing lattice performance.Notably,the CFBCCZ and TFBCCZ lattices significantly outperform both the FBCCZ and RFBCCZ lattice structures in load-bearing and energy absorption.While TFBCCZ shows marginally higher specific elastic modulus and energy absorption efficiency than CFBCCZ,the latter achieves superior energy absorption due to its highest ultimate strength and densification strain.Finite element simulations further reveal that the modified lattices,through optimized redistribution and adjustment of internal nodes and struts,effectively alleviate stress concentration during loading.This structural modification enhances the structural integrity and deformation stability under external loads,enabling a synergistic enhancement of load-bearing capacity and energy absorption performance.展开更多
According to different damage modes,warheads are roughly divided into three types:fragmentation warheads,shaped charge warheads,and penetrating warheads.Due to limitations in material and structural manufacturing,trad...According to different damage modes,warheads are roughly divided into three types:fragmentation warheads,shaped charge warheads,and penetrating warheads.Due to limitations in material and structural manufacturing,traditional manufacturing methods make it difficult to fully utilize the damage ability of the warhead.Additive manufacturing(AM)technology can fabricate complex structures,with classified materials composition and customized components,while achieving low cost,high accuracy,and rapid production of the parts.The maturity of AM technology has brought about a new round of revolution in the field of warheads.In this paper,we first review the principles,classifications,and characteristics of different AM technologies.The development trends of AM technologies are pointed out,including multi-material AM technology,hybrid AM technology,and smart AM technology.From our survey,PBF,DED,and EBM technologies are mainly used to manufacture warhead damage elements.FDM and DIW technologies are mainly used to manufacture warhead charges.Then,the research on the application of AM technology in three types of warhead and warhead charges was reviewed and the existing problems and progress of AM technologies in each warhead were analyzed.Finally,we summarized the typical applications and look forward to the application prospects of AM technology in the field of warheads.展开更多
Because of an unfortunate mistake during the production of this article,the Acknowledgements have been omitted.The Acknowledgements are added as follows:Sasan YAZDANI would like to thank the Scientific and Technologic...Because of an unfortunate mistake during the production of this article,the Acknowledgements have been omitted.The Acknowledgements are added as follows:Sasan YAZDANI would like to thank the Scientific and Technological Research Council of Turkey(TÜB˙ITAK)for receiving financial support for this work through the 2221 Fellowship Program for Visiting Scientists and Scientists on Sabbatical Leave(Grant ID:E 21514107-115.02-228864).Sasan YAZDANI also expresses his gratitude to Sahand University of Technology for granting him sabbatical leave to facilitate the completion of this research.展开更多
Recent advances in additive manufacturing have enabled the construction of metallic lattice structures with tailored mechanical and functional properties.One potential application of metallic lattice struc-tures is in...Recent advances in additive manufacturing have enabled the construction of metallic lattice structures with tailored mechanical and functional properties.One potential application of metallic lattice struc-tures is in the impact load mitigation where an external kinetic energy is absorbed by the deformation/crushing of lattice cells.This has motivated a growing number of experimental and numerical studies,recently,on the crushing behavior of additively produced lattice structures.The present study overviews the dynamic and quasi-static crushing behavior of additively produced Ti64,316L,and AlSiMg alloy lattice structures.The first part of the study summarizes the main features of two most commonly used additive processing techniques for lattice structures,namely selective-laser-melt(SLM)and electro-beam-melt(EBM),along with a description of commonly observed process induced defects.In the second part,the deformation and strain rate sensitivities of the selected alloy lattices are outlined together with the most widely used dynamic test methods,followed by a part on the observed micro-structures of the SLM and EBM-processed Ti64,316L and AlSiMg alloys.Finally,the experimental and numerical studies on the quasi-static and dynamic compression behavior of the additively processed Ti64,316L,and AlSiMg alloy lattices are reviewed.The results of the experimental and numerical studies of the dynamic properties of various types of lattices,including graded,non-uniform strut size,hollow,non-uniform cell size,and bio-inspired,were tabulated together with the used dynamic testing methods.The dynamic tests have been noted to be mostly conducted in compression Split Hopkinson Pressure Bar(SHPB)or Taylor-and direct-impact tests using the SHPB set-up,in all of which relatively small-size test specimens were tested.The test specimen size effect on the compression behavior of the lattices was further emphasized.It has also been shown that the lattices of Ti64 and AlSiMg alloys are relatively brittle as compared with the lattices of 316L alloy.Finally,the challenges associated with modelling lattice structures were explained and the micro tension tests and multi-scale modeling techniques combining microstructural characteristics with macroscopic lattice dynamics were recommended to improve the accuracy of the numerical simulations of the dynamic compression deformations of metallic lattice structures.展开更多
Lithium nickel oxide(Li_(2)NiO_(2)),as a sacrificial cathode prelithiation additive,has been used to compensate for the lithium loss for improving the lifespan of lithium-ion batteries(LIBs).However,high-cost Li_(2)Ni...Lithium nickel oxide(Li_(2)NiO_(2)),as a sacrificial cathode prelithiation additive,has been used to compensate for the lithium loss for improving the lifespan of lithium-ion batteries(LIBs).However,high-cost Li_(2)NiO_(2)suffers from inferior delithiation kinetics during the first cycle.Herein,we investigated the effects of the cost-effective copper substituted Li_(2)Ni_(1-x)Cu_(x)O_(2)(x=0,0.2,0.3,0.5,0.7)synthesized by a high-temperature solid-phase method on the structure,morphology,electrochemical performance of graphite‖LiFePO_(4)battery.The X-ray diffraction(XRD)refinement result demonstrated that Cu substitution strategy could be favorable for eliminating the NiO_(x)impurity phase and weakening Li-O bond.Analysis on density of states(DOS)indicates that Cu substitution is good for enhancing the electronic conductivity,as well as reducing the delithi-ation voltage polarization confirmed by electrochemical characterizations.Therefore,the optimal Li_(2)Ni_(0.7)Cu_(0.3)O_(2)delivered a high delithiation capacity of 437 mAh·g^(-1),around 8%above that of the pristine Li_(2)NiO_(2).Furthermore,a graphite‖LiFePO_(4)pouch cell with a nominal capacity of 3000 mAh demonstrated a notably improved reversible capacity,energy density and cycle life through introducing 2 wt%Li_(2)Ni_(0.7)Cu_(0.3)O_(2)additive,delivering a 6.2 mAh·g^(-1)higher initial discharge capacity and achieving around 5%improvement in capacity retentnion at 0.5P over 1000 cycles.Additionally,the post-mortem analyses testified that the Li_(2)Ni_(0.7)Cu_(0.3)O_(2)additive could suppress solid electrolyte interphase(SEI)decomposition and homogenize the Li distribution,which benefits to stabilizing interface between graphite and electrolyte,and alleviating dendritic Li plating.In conclusion,the Li_(2)Ni_(0.7)Cu_(0.3)O_(2)additive may offer advantages such as lower cost,lower delithiation voltage and higher prelithiation capacity compared with Li_(2)NiO_(2),making it a promising candidate of cathode prelithiation additive for next-generation LIBs.展开更多
Military missions in hostile environments are often costly and unpredictable,with squadrons sometimes facing isolation and resource scarcity.In such scenarios,critical components in vehicles,drones,and energy generato...Military missions in hostile environments are often costly and unpredictable,with squadrons sometimes facing isolation and resource scarcity.In such scenarios,critical components in vehicles,drones,and energy generators may require structural reinforcement or repair due to damage.This paper proposes a portable,on-site production method for molds under challenging conditions,where material supply is limited.The method utilizes large format additive manufacturing(LFAM)with recycled composite materials,sourced from end-of-life components and waste,as feedstock.The study investigates the microstructural effects of recycling through shredding techniques,using microscopic imaging.Three potential defense-sector applications are explored,specifically in the aerospace,automotive,and energy industries.Additionally,the influence of key printing parameters,particularly nonparallel plane deposition at a 45-degree angle,on the mechanical behavior of ABS reinforced with 20%glass fiber(GF)is examined.The results demonstrate the feasibility of this manufacturing approach,highlighting reductions in waste material and production times compared to traditional methods.Shorter layer times were found to reduce thermal gradients between layers,thereby improving layer adhesion.While 45-degree deposition enhanced Young's modulus,it slightly reduced interlayer adhesion quality.Furthermore,recycling-induced fiber length reduction led to material degradation,aligning with findings from previous studies.Challenges encountered during implementation included weak part adherence to the print bed and local excess material deposition.Overall,the proposed methodology offers a cost-effective alternative to traditional CNC machining for mold production,demonstrating its potential for on-demand manufacturing in resource-constrained environments.展开更多
High-entropy alloy composites(HEACs)have attracted significant attention due to their exceptional mechanical properties and chemical stability.By adjusting the content of reinforcing particles in the high-entropy allo...High-entropy alloy composites(HEACs)have attracted significant attention due to their exceptional mechanical properties and chemical stability.By adjusting the content of reinforcing particles in the high-entropy alloy and by employing advanced additive manufacturing techniques,high-performance HEACs can be fabricated.However,there is still considerable room for improvement in their performance.In this study,CoCrFeMnNi HEA powders were used as the matrix,and NiCoFeAlTi high-entropy intermetallic powders were used as the high-entropy reinforcement(HER).CoCrFeMnNi/NiCoFeAlTi HEACs were fabricated using selective laser melting technology.The study results indicate that after aging,the microstructure of HEACs with HER exhibits Al-and Ti-rich nano-oxide precipitates with an orthorhombic CMCM type structure system.After aging at 873 K for 2 h,HEACs with HER achieved excellent overall mechanical properties,with an ultimate tensile strength of 731 MPa.This is attributed to the combined and synergistic effects of precipitation strengthening,dislocation strengthening,and the high lattice distortion caused by high intragranular defects,which provide a multi-scale strengthening and hardening mechanism for the plastic deformation of HEACs with HER.This study demonstrates that aging plays a crucial role in controlling the precipitate phases in complex multi-element alloys.展开更多
Nano-copper used as lubrication oil additive has good tribological property and active self-repairing effect for friction pairs. The reduction in liquid phase for preparing nano-additive is one of the most common meth...Nano-copper used as lubrication oil additive has good tribological property and active self-repairing effect for friction pairs. The reduction in liquid phase for preparing nano-additive is one of the most common method. Nano-copper was prepared by reduction in liquid phase. The different project and routine practice for preparing nano-copper were researched. The dispersion problem of nano-copper was investigated by surface treatment and high dispersion. The particles dimension, the dispersion stability and the purity of nano-copper were characterized by TEM and XRD. The conclusion indicates that the methods of the preparation and dispersion can obtain 20nm copper additive with good dispersion property in lubrication oil.展开更多
The present work explores the feasibility of fabricating porous 3D parts in TiAl intermetallic alloy directly from Tie6Ale4V and Al powders. This approach uses a binder jetting additive manufacturing process followed ...The present work explores the feasibility of fabricating porous 3D parts in TiAl intermetallic alloy directly from Tie6Ale4V and Al powders. This approach uses a binder jetting additive manufacturing process followed by reactive sintering. The results demonstrate that the present approach is successful for realizing parts in TiAl intermetallic alloy.展开更多
The role of CaCl2 during the high temperature chloridizing-reduction roasting process was investigated, aiming at acquiring high strength blast furnace burden with high iron grade and low nonferrous metals content. Th...The role of CaCl2 during the high temperature chloridizing-reduction roasting process was investigated, aiming at acquiring high strength blast furnace burden with high iron grade and low nonferrous metals content. The effects of CaCl2 dosage on pelletizing, preheating and reduction were investigated. The results show that CaCl2 can improve the wet drop strength but reduces the thermostability of pyrite cinder green balls. When the dosage of CaCl2 exceeds 1%, the compressive strength of preheated pellets decreases while the growth of iron oxide particles is improved. Furthermore, the compressive strength of pre-reduced pellets increases but the metallization degree of pre-reduced pellets decreases with CaCl2 additive. The removal tests indicate that Zn can be removed completely without CaCl2 additive, Cu is removed only under the condition with CaCl2 additive and part of Pb must be removed by CaCl2 additive.展开更多
In order to investigate the effect of additives and nano-particle on the surface tensions of lithium bromide(Li Br) aqueous solution/ammonia, many experiments were carried out based on Wilhelmy plate method. Firstly, ...In order to investigate the effect of additives and nano-particle on the surface tensions of lithium bromide(Li Br) aqueous solution/ammonia, many experiments were carried out based on Wilhelmy plate method. Firstly, the surface tension of Li Br aqueous solution with 1-octanol was measured and then the comparison between the measured results and previous experimental results was given to verify the measuring accuracy. Some new additives, such as cationic surfactants cetyltrimethyl ammonium chloride(CTAC), and cetyltrimethyl ammonium bromide(CTAB) were chosen in the experiments. The experimental results show that CTAC and CTAB can obviously reduce the surface tension of Li Br aqueous solution/ammonia. In addition, it is found that nano-particles cannot remarkably decrease the surface tension of Li Br aqueous solution/ammonia. However, the mixed addition of additives and nano-particles can remarkably affect the surface tension of Li Br aqueous solution/ammonia. That is to say, additives play more important role in reducing the surface tension of Li Br aqueous solution/ammonia. But nano-particles may enhance the heat transfer in the absorption refrigeration process.展开更多
Six additives,i.e.,limestone,lime,magnesite,magnesia,dolomite and light-burned-dolomite,were added for investigating their influences on the pellet quality.For green balls,adding lime and light-burned-dolomite makes t...Six additives,i.e.,limestone,lime,magnesite,magnesia,dolomite and light-burned-dolomite,were added for investigating their influences on the pellet quality.For green balls,adding lime and light-burned-dolomite makes the wet drop strength decrease firstly,and then increase with further increase of additive dosage.Ca(OH)2 affects the bentonite properties at the beginning,but the binding property of Ca(OH)2 will be main when the dosage is higher.The other four additives decrease the drop strength for their disadvantageous physical properties.For preheated pellets,no mater what kind of additive is added,the compressive strength will be decreased because of unmineralized additives.For roasted pellets,calcium additives can form binding phase of calcium-ferrite,and suitable liquid phase will improve recrystallization of hematite,but excessive liquid will destroy the structure of pellets,so the compressive strength of pellet increases firstly and then drops.When adding magnesium additives,the strength will be decreased because of the oxidation of magnetite retarded by MgO.展开更多
One surfactant as sodium dodecyl sulfate (SDS) and one synthesized sample as gas hydrate inhibitor are introduced in this paper. Through experiments we prove sodium dodecyl sulfate can accelerate the formation rate of...One surfactant as sodium dodecyl sulfate (SDS) and one synthesized sample as gas hydrate inhibitor are introduced in this paper. Through experiments we prove sodium dodecyl sulfate can accelerate the formation rate of gas hydrate and the synthesized sample can inhibit the formation and growth.展开更多
The mechanical properties of many materials prepared by additive manufacturing technology have been greatly improved.High strength is attributed to grain refinement,formation of high density dislocation and existence ...The mechanical properties of many materials prepared by additive manufacturing technology have been greatly improved.High strength is attributed to grain refinement,formation of high density dislocation and existence of cellular structures with nanoscale during manufacturing.In addition,the super-saturated solid solution of elements in the matrix and the solid solution segregation along the wall of the cellular structures also promote the improvement of strength by enhancing dislocation pinning.Hence,the existence of cellular structure in grains leads to differences in the prediction of material strength by Hall-Petch relationship,and there is no unified calculation method to determine the d value as grain size or cell size.In this work,representative materials including austenite 316L SS were printed by selective laser melting(SLM),and the strength was predicted.The values of cell size and grain size were substituted into Hall-Petch formula,and the results showed that the calculation error for 316L is increased from 4.1%to 11.9%.Therefore,it is concluded that the strength predicted by grain size is more accurate than that predicted by cell size in additive manufacturing materials.When calculating the yield strength of laser additive manufacturing metal materials through the Hall-Petch formula,the grain size should be used as the basis for calculation.展开更多
基金funded by the National Natural Science Foundation of China Youth Fund(Grant No.62304022)Science and Technology on Electromechanical Dynamic Control Laboratory(China,Grant No.6142601012304)the 2022e2024 China Association for Science and Technology Innovation Integration Association Youth Talent Support Project(Grant No.2022QNRC001).
文摘Metal Additive Manufacturing(MAM) technology has become an important means of rapid prototyping precision manufacturing of special high dynamic heterogeneous complex parts. In response to the micromechanical defects such as porosity issues, significant deformation, surface cracks, and challenging control of surface morphology encountered during the selective laser melting(SLM) additive manufacturing(AM) process of specialized Micro Electromechanical System(MEMS) components, multiparameter optimization and micro powder melt pool/macro-scale mechanical properties control simulation of specialized components are conducted. The optimal parameters obtained through highprecision preparation and machining of components and static/high dynamic verification are: laser power of 110 W, laser speed of 600 mm/s, laser diameter of 75 μm, and scanning spacing of 50 μm. The density of the subordinate components under this reference can reach 99.15%, the surface hardness can reach 51.9 HRA, the yield strength can reach 550 MPa, the maximum machining error of the components is 4.73%, and the average surface roughness is 0.45 μm. Through dynamic hammering and high dynamic firing verification, SLM components meet the requirements for overload resistance. The results have proven that MEM technology can provide a new means for the processing of MEMS components applied in high dynamic environments. The parameters obtained in the conclusion can provide a design basis for the additive preparation of MEMS components.
文摘Increasing environmental concerns about limiting harmful emissions has necessitated sulfur-and phosphorus-free green lubricant additives.Although boron-containing compounds have been widely investigated as green lubricant additives,their macromolecular analogs have been rarely considered yet to develop environmentally friendly lubricant additives.In this work,a series of boron-containing copolymers have been synthesized by free-radical copolymerization of stearyl methacrylate and isopropenyl boronic acid pinacol ester with different feeding ratios(S_(n)-r-B_(m),n=1,m=1/3,1,2,3,5,9).The resulting copolymers of S_(n)-r-B_(m)(n=1,m=1/3,1,2,3,5)are readily dispersed in the PAO-10 base oil and form micelle-like aggregates with hydrodynamic diameters ranging from 9.7 to 52 nm.SRV-IV oscillating reciprocating tribological tests on ball-on-flat steel pairs show that compared with the base oil of PAO-10,the friction coefficients and wear volumes of the base oil solutions of S_(n)-r-B_(m)decrease considerably up to 62%and 97%,respectively.Moreover,the base oil solution of S_(1)-r-B_(1)exhibits an excellent load-bearing capacity of(850±100)N.These superior lubricating properties are due to the formation of protective tribofilms comprising S_(n)-r-B_(m),boron oxide,and iron oxide compounds on the lubricated steel surface.Therefore,the boron-containing copolymers can be regarded as a novel class of environmentally friendly lubricating oil macroadditives for efficient friction and wear reduction without sulfur and phosphorus elements.
基金supported by National Key Lab of Aerospace Power System and Plasma Technology Foundation of China(Grant No.APSPT202301002)National Natural Science Foundation of China(Grant No.52001038)Natural Science Foundation of Chongqing,China(Grant Nos.cstc2019jcyj-msxm X0787 and cstc2021jcyj-msxm X0011)。
文摘The unit cell configuration of lattice structures critically influences their load-bearing and energy absorption performance.In this study,three novel lattice structures were developed by modifying the conventional FBCCZ unit cell through reversing,combining,and turning strategies.The designed lattices were fabricated via laser powder bed fusion(LPBF)using Ti-6Al-4V powder,and the mechanical properties,energy absorption capacity,and deformation behaviors were systematically investigated through quasi-static compression tests and finite element simulations.The results demonstrate that the three modified lattices exhibit superior performance over the conventional FBCCZ structure in terms of fracture strain,specific yield strength,specific ultimate strength,specific energy absorption,and energy absorption efficiency,thereby validating the efficacy of unit cell modifications in enhancing lattice performance.Notably,the CFBCCZ and TFBCCZ lattices significantly outperform both the FBCCZ and RFBCCZ lattice structures in load-bearing and energy absorption.While TFBCCZ shows marginally higher specific elastic modulus and energy absorption efficiency than CFBCCZ,the latter achieves superior energy absorption due to its highest ultimate strength and densification strain.Finite element simulations further reveal that the modified lattices,through optimized redistribution and adjustment of internal nodes and struts,effectively alleviate stress concentration during loading.This structural modification enhances the structural integrity and deformation stability under external loads,enabling a synergistic enhancement of load-bearing capacity and energy absorption performance.
基金sponsored by the National Key Research and Development Program of China(Grant No.2022YFC3320500)the National Natural Science Foundation of China(Grant Nos.12372333,12221002 and 12072037)。
文摘According to different damage modes,warheads are roughly divided into three types:fragmentation warheads,shaped charge warheads,and penetrating warheads.Due to limitations in material and structural manufacturing,traditional manufacturing methods make it difficult to fully utilize the damage ability of the warhead.Additive manufacturing(AM)technology can fabricate complex structures,with classified materials composition and customized components,while achieving low cost,high accuracy,and rapid production of the parts.The maturity of AM technology has brought about a new round of revolution in the field of warheads.In this paper,we first review the principles,classifications,and characteristics of different AM technologies.The development trends of AM technologies are pointed out,including multi-material AM technology,hybrid AM technology,and smart AM technology.From our survey,PBF,DED,and EBM technologies are mainly used to manufacture warhead damage elements.FDM and DIW technologies are mainly used to manufacture warhead charges.Then,the research on the application of AM technology in three types of warhead and warhead charges was reviewed and the existing problems and progress of AM technologies in each warhead were analyzed.Finally,we summarized the typical applications and look forward to the application prospects of AM technology in the field of warheads.
文摘Because of an unfortunate mistake during the production of this article,the Acknowledgements have been omitted.The Acknowledgements are added as follows:Sasan YAZDANI would like to thank the Scientific and Technological Research Council of Turkey(TÜB˙ITAK)for receiving financial support for this work through the 2221 Fellowship Program for Visiting Scientists and Scientists on Sabbatical Leave(Grant ID:E 21514107-115.02-228864).Sasan YAZDANI also expresses his gratitude to Sahand University of Technology for granting him sabbatical leave to facilitate the completion of this research.
基金the European Union's Horizon 2020 research and innovation program under the Marie Sklodowska-Curie grant agreement No 101034425 for the project titled A2M2TECHThe Scientific and Technological Research Council of Türkiye (TUBITAK) with grant No 120C158 for the same A2M2TECH project under the TUBITAK's 2236/B program
文摘Recent advances in additive manufacturing have enabled the construction of metallic lattice structures with tailored mechanical and functional properties.One potential application of metallic lattice struc-tures is in the impact load mitigation where an external kinetic energy is absorbed by the deformation/crushing of lattice cells.This has motivated a growing number of experimental and numerical studies,recently,on the crushing behavior of additively produced lattice structures.The present study overviews the dynamic and quasi-static crushing behavior of additively produced Ti64,316L,and AlSiMg alloy lattice structures.The first part of the study summarizes the main features of two most commonly used additive processing techniques for lattice structures,namely selective-laser-melt(SLM)and electro-beam-melt(EBM),along with a description of commonly observed process induced defects.In the second part,the deformation and strain rate sensitivities of the selected alloy lattices are outlined together with the most widely used dynamic test methods,followed by a part on the observed micro-structures of the SLM and EBM-processed Ti64,316L and AlSiMg alloys.Finally,the experimental and numerical studies on the quasi-static and dynamic compression behavior of the additively processed Ti64,316L,and AlSiMg alloy lattices are reviewed.The results of the experimental and numerical studies of the dynamic properties of various types of lattices,including graded,non-uniform strut size,hollow,non-uniform cell size,and bio-inspired,were tabulated together with the used dynamic testing methods.The dynamic tests have been noted to be mostly conducted in compression Split Hopkinson Pressure Bar(SHPB)or Taylor-and direct-impact tests using the SHPB set-up,in all of which relatively small-size test specimens were tested.The test specimen size effect on the compression behavior of the lattices was further emphasized.It has also been shown that the lattices of Ti64 and AlSiMg alloys are relatively brittle as compared with the lattices of 316L alloy.Finally,the challenges associated with modelling lattice structures were explained and the micro tension tests and multi-scale modeling techniques combining microstructural characteristics with macroscopic lattice dynamics were recommended to improve the accuracy of the numerical simulations of the dynamic compression deformations of metallic lattice structures.
基金supported by the Significant Science and Technology Project in Xiamen(Future Industry Field)(Grant No.3502Z20231057).
文摘Lithium nickel oxide(Li_(2)NiO_(2)),as a sacrificial cathode prelithiation additive,has been used to compensate for the lithium loss for improving the lifespan of lithium-ion batteries(LIBs).However,high-cost Li_(2)NiO_(2)suffers from inferior delithiation kinetics during the first cycle.Herein,we investigated the effects of the cost-effective copper substituted Li_(2)Ni_(1-x)Cu_(x)O_(2)(x=0,0.2,0.3,0.5,0.7)synthesized by a high-temperature solid-phase method on the structure,morphology,electrochemical performance of graphite‖LiFePO_(4)battery.The X-ray diffraction(XRD)refinement result demonstrated that Cu substitution strategy could be favorable for eliminating the NiO_(x)impurity phase and weakening Li-O bond.Analysis on density of states(DOS)indicates that Cu substitution is good for enhancing the electronic conductivity,as well as reducing the delithi-ation voltage polarization confirmed by electrochemical characterizations.Therefore,the optimal Li_(2)Ni_(0.7)Cu_(0.3)O_(2)delivered a high delithiation capacity of 437 mAh·g^(-1),around 8%above that of the pristine Li_(2)NiO_(2).Furthermore,a graphite‖LiFePO_(4)pouch cell with a nominal capacity of 3000 mAh demonstrated a notably improved reversible capacity,energy density and cycle life through introducing 2 wt%Li_(2)Ni_(0.7)Cu_(0.3)O_(2)additive,delivering a 6.2 mAh·g^(-1)higher initial discharge capacity and achieving around 5%improvement in capacity retentnion at 0.5P over 1000 cycles.Additionally,the post-mortem analyses testified that the Li_(2)Ni_(0.7)Cu_(0.3)O_(2)additive could suppress solid electrolyte interphase(SEI)decomposition and homogenize the Li distribution,which benefits to stabilizing interface between graphite and electrolyte,and alleviating dendritic Li plating.In conclusion,the Li_(2)Ni_(0.7)Cu_(0.3)O_(2)additive may offer advantages such as lower cost,lower delithiation voltage and higher prelithiation capacity compared with Li_(2)NiO_(2),making it a promising candidate of cathode prelithiation additive for next-generation LIBs.
基金Generalitat Valenciana(GVA)and Spanish Ministry of Science and Innovation(Grant Nos.TED2021-130879 B-C21,CIACIF/2021/286,PID2023-151110OB-I00,and CIPROM/2022/3)to provide funds for conducting experiments and software licensessupported by the National Research Foundation,Prime Minister's Office,Singapore under its Campus for Research Excellence and Technological Enterprise(CREATE)programme。
文摘Military missions in hostile environments are often costly and unpredictable,with squadrons sometimes facing isolation and resource scarcity.In such scenarios,critical components in vehicles,drones,and energy generators may require structural reinforcement or repair due to damage.This paper proposes a portable,on-site production method for molds under challenging conditions,where material supply is limited.The method utilizes large format additive manufacturing(LFAM)with recycled composite materials,sourced from end-of-life components and waste,as feedstock.The study investigates the microstructural effects of recycling through shredding techniques,using microscopic imaging.Three potential defense-sector applications are explored,specifically in the aerospace,automotive,and energy industries.Additionally,the influence of key printing parameters,particularly nonparallel plane deposition at a 45-degree angle,on the mechanical behavior of ABS reinforced with 20%glass fiber(GF)is examined.The results demonstrate the feasibility of this manufacturing approach,highlighting reductions in waste material and production times compared to traditional methods.Shorter layer times were found to reduce thermal gradients between layers,thereby improving layer adhesion.While 45-degree deposition enhanced Young's modulus,it slightly reduced interlayer adhesion quality.Furthermore,recycling-induced fiber length reduction led to material degradation,aligning with findings from previous studies.Challenges encountered during implementation included weak part adherence to the print bed and local excess material deposition.Overall,the proposed methodology offers a cost-effective alternative to traditional CNC machining for mold production,demonstrating its potential for on-demand manufacturing in resource-constrained environments.
基金Project supported by ClassⅢPeak Discipline of Shanghai-Materials Science and Engineering(High-Energy Beam Intelligent Processing and Green Manufacturing),China。
文摘High-entropy alloy composites(HEACs)have attracted significant attention due to their exceptional mechanical properties and chemical stability.By adjusting the content of reinforcing particles in the high-entropy alloy and by employing advanced additive manufacturing techniques,high-performance HEACs can be fabricated.However,there is still considerable room for improvement in their performance.In this study,CoCrFeMnNi HEA powders were used as the matrix,and NiCoFeAlTi high-entropy intermetallic powders were used as the high-entropy reinforcement(HER).CoCrFeMnNi/NiCoFeAlTi HEACs were fabricated using selective laser melting technology.The study results indicate that after aging,the microstructure of HEACs with HER exhibits Al-and Ti-rich nano-oxide precipitates with an orthorhombic CMCM type structure system.After aging at 873 K for 2 h,HEACs with HER achieved excellent overall mechanical properties,with an ultimate tensile strength of 731 MPa.This is attributed to the combined and synergistic effects of precipitation strengthening,dislocation strengthening,and the high lattice distortion caused by high intragranular defects,which provide a multi-scale strengthening and hardening mechanism for the plastic deformation of HEACs with HER.This study demonstrates that aging plays a crucial role in controlling the precipitate phases in complex multi-element alloys.
文摘Nano-copper used as lubrication oil additive has good tribological property and active self-repairing effect for friction pairs. The reduction in liquid phase for preparing nano-additive is one of the most common method. Nano-copper was prepared by reduction in liquid phase. The different project and routine practice for preparing nano-copper were researched. The dispersion problem of nano-copper was investigated by surface treatment and high dispersion. The particles dimension, the dispersion stability and the purity of nano-copper were characterized by TEM and XRD. The conclusion indicates that the methods of the preparation and dispersion can obtain 20nm copper additive with good dispersion property in lubrication oil.
文摘The present work explores the feasibility of fabricating porous 3D parts in TiAl intermetallic alloy directly from Tie6Ale4V and Al powders. This approach uses a binder jetting additive manufacturing process followed by reactive sintering. The results demonstrate that the present approach is successful for realizing parts in TiAl intermetallic alloy.
基金Project(51504155)supported by the National Natural Science Foundation of ChinaProject(BK20140337)supported by the Basic Research Program of Jiangsu Province+2 种基金ChinaProject(SDY2013A13)supported by the Young Teacher Natural Science Fund of Soochow UniversityChina
文摘The role of CaCl2 during the high temperature chloridizing-reduction roasting process was investigated, aiming at acquiring high strength blast furnace burden with high iron grade and low nonferrous metals content. The effects of CaCl2 dosage on pelletizing, preheating and reduction were investigated. The results show that CaCl2 can improve the wet drop strength but reduces the thermostability of pyrite cinder green balls. When the dosage of CaCl2 exceeds 1%, the compressive strength of preheated pellets decreases while the growth of iron oxide particles is improved. Furthermore, the compressive strength of pre-reduced pellets increases but the metallization degree of pre-reduced pellets decreases with CaCl2 additive. The removal tests indicate that Zn can be removed completely without CaCl2 additive, Cu is removed only under the condition with CaCl2 additive and part of Pb must be removed by CaCl2 additive.
基金Project(51206033)supported by the National Natural Science Foundation of ChinaProjects(2011M500652,2013T60354)supported by the China Postdoctoral Science FoundationProject(2011LBH-Z11139)supported by the Heilongjiang Postdoctoral Science Foundation,China
文摘In order to investigate the effect of additives and nano-particle on the surface tensions of lithium bromide(Li Br) aqueous solution/ammonia, many experiments were carried out based on Wilhelmy plate method. Firstly, the surface tension of Li Br aqueous solution with 1-octanol was measured and then the comparison between the measured results and previous experimental results was given to verify the measuring accuracy. Some new additives, such as cationic surfactants cetyltrimethyl ammonium chloride(CTAC), and cetyltrimethyl ammonium bromide(CTAB) were chosen in the experiments. The experimental results show that CTAC and CTAB can obviously reduce the surface tension of Li Br aqueous solution/ammonia. In addition, it is found that nano-particles cannot remarkably decrease the surface tension of Li Br aqueous solution/ammonia. However, the mixed addition of additives and nano-particles can remarkably affect the surface tension of Li Br aqueous solution/ammonia. That is to say, additives play more important role in reducing the surface tension of Li Br aqueous solution/ammonia. But nano-particles may enhance the heat transfer in the absorption refrigeration process.
基金Project(2008BAB32B06) supported by the Key Projects in the National Science and Technology Pillar Program during the 11th Five-year Plan PeriodProject(2009ybfz20) supported by the Program for Excellent Doctor’s Degree Paper in Central South University,ChinaProject(1343/74333001114) supported by the Postgraduate’s Paper Innovation Fund of Hunan Province,China
文摘Six additives,i.e.,limestone,lime,magnesite,magnesia,dolomite and light-burned-dolomite,were added for investigating their influences on the pellet quality.For green balls,adding lime and light-burned-dolomite makes the wet drop strength decrease firstly,and then increase with further increase of additive dosage.Ca(OH)2 affects the bentonite properties at the beginning,but the binding property of Ca(OH)2 will be main when the dosage is higher.The other four additives decrease the drop strength for their disadvantageous physical properties.For preheated pellets,no mater what kind of additive is added,the compressive strength will be decreased because of unmineralized additives.For roasted pellets,calcium additives can form binding phase of calcium-ferrite,and suitable liquid phase will improve recrystallization of hematite,but excessive liquid will destroy the structure of pellets,so the compressive strength of pellet increases firstly and then drops.When adding magnesium additives,the strength will be decreased because of the oxidation of magnetite retarded by MgO.
基金supported by the National Natural Science Foundation of China (No.50176051)the State Key Development Program for Basic Research of China (No.2000026306).
文摘One surfactant as sodium dodecyl sulfate (SDS) and one synthesized sample as gas hydrate inhibitor are introduced in this paper. Through experiments we prove sodium dodecyl sulfate can accelerate the formation rate of gas hydrate and the synthesized sample can inhibit the formation and growth.
基金Projects(51505166,51871249)supported by the National Natural Science Foundation of ChinaProject(Guike AB19050002)supported by the Guangxi Key Research and Development Program,China+1 种基金Project(2020JJ2046)supported by the Hunan Science Fund for Distinguished Young Scholars,ChinaProject(2020WK2027)supported by the Hunan Key R&D Plan,China。
文摘The mechanical properties of many materials prepared by additive manufacturing technology have been greatly improved.High strength is attributed to grain refinement,formation of high density dislocation and existence of cellular structures with nanoscale during manufacturing.In addition,the super-saturated solid solution of elements in the matrix and the solid solution segregation along the wall of the cellular structures also promote the improvement of strength by enhancing dislocation pinning.Hence,the existence of cellular structure in grains leads to differences in the prediction of material strength by Hall-Petch relationship,and there is no unified calculation method to determine the d value as grain size or cell size.In this work,representative materials including austenite 316L SS were printed by selective laser melting(SLM),and the strength was predicted.The values of cell size and grain size were substituted into Hall-Petch formula,and the results showed that the calculation error for 316L is increased from 4.1%to 11.9%.Therefore,it is concluded that the strength predicted by grain size is more accurate than that predicted by cell size in additive manufacturing materials.When calculating the yield strength of laser additive manufacturing metal materials through the Hall-Petch formula,the grain size should be used as the basis for calculation.
