Form milling cutter is built-for-purpose cutter which process the form surface, for example, usually process male and female circular arc face and form trench and so on. From the traditional concept, form milling cutt...Form milling cutter is built-for-purpose cutter which process the form surface, for example, usually process male and female circular arc face and form trench and so on. From the traditional concept, form milling cutter is divided into pointed tooth and relieving follow its structure. Relieving shaped cutter is more convenient than pointed tooth milling cutter, because only its rake face is needed to grind after it turn into blunting, so the current books which are used in college almost select relieving shaped cutter in order to introduce how to design the form milling cutter.The curve of the back of tooth of relieving cutter is the transversal which is formed by the rear face of tooth in the end cut plane of the milling cutter. In the past, because of the limit of the manufacturing technology, the curve of the back of tooth is often selected Archimedes’ curve, in order that the shovel-nose tool acquire the uniform motion when the cutter shovel the back, in other word, the rear face of the milling cutter rotate its axis by the new cutting lip, in the same time, it move uniformly to the axis in order to form the surface. Although this curve of the back of tooth meet the fixedness of the form of blade around grinding the cutter, the rear angle of the dot of the cutting lip don’t keep fixedness. With the development of the modern manufacturing technology, the unmanageable problem of many complex curves is already easily solved. So it is need to study the optimum profile of the curve of the back of tooth in theory, and study the design theory of the relieving shaped cutter under the condition of new manufacture, in order to ensure that the rear angle of the dot of the cutting lip keep fixedness after the relieving shaped cutter is grinded. The paper derive the curve profile of tooth of the form cutter and the modifier calculation formula of the profile of the cutter edge from the definition of the rear angle of the cutter, which establish the foundation for the precision design and manufacture of other form cutter.展开更多
Turn-milling which history dates from the end of the 20th century is one of the advanced metal cutting technologies. It could precisely machine hard materials as an alternative to turning for certain limitations. A se...Turn-milling which history dates from the end of the 20th century is one of the advanced metal cutting technologies. It could precisely machine hard materials as an alternative to turning for certain limitations. A series of orthogonal turn-milling surface veins experiments have been done on the turn-milling machining center by machining aluminum alloy,and then the nexus between the surface veins and the cutting regimes is studied. The mathematical model for surface vein direction angle is established,also the forming mechanics of surface vein direction is analyzed. Its variety regulation presents decreasing trend with as axial feed and cutter rotary speed increasing. For different eccentric distance of orthogonal turn-milling,the surface veins are different.展开更多
文摘Form milling cutter is built-for-purpose cutter which process the form surface, for example, usually process male and female circular arc face and form trench and so on. From the traditional concept, form milling cutter is divided into pointed tooth and relieving follow its structure. Relieving shaped cutter is more convenient than pointed tooth milling cutter, because only its rake face is needed to grind after it turn into blunting, so the current books which are used in college almost select relieving shaped cutter in order to introduce how to design the form milling cutter.The curve of the back of tooth of relieving cutter is the transversal which is formed by the rear face of tooth in the end cut plane of the milling cutter. In the past, because of the limit of the manufacturing technology, the curve of the back of tooth is often selected Archimedes’ curve, in order that the shovel-nose tool acquire the uniform motion when the cutter shovel the back, in other word, the rear face of the milling cutter rotate its axis by the new cutting lip, in the same time, it move uniformly to the axis in order to form the surface. Although this curve of the back of tooth meet the fixedness of the form of blade around grinding the cutter, the rear angle of the dot of the cutting lip don’t keep fixedness. With the development of the modern manufacturing technology, the unmanageable problem of many complex curves is already easily solved. So it is need to study the optimum profile of the curve of the back of tooth in theory, and study the design theory of the relieving shaped cutter under the condition of new manufacture, in order to ensure that the rear angle of the dot of the cutting lip keep fixedness after the relieving shaped cutter is grinded. The paper derive the curve profile of tooth of the form cutter and the modifier calculation formula of the profile of the cutter edge from the definition of the rear angle of the cutter, which establish the foundation for the precision design and manufacture of other form cutter.
基金Sponsored by Doctoral Science Foundation of Shenyang Ligong University (BS04007)
文摘Turn-milling which history dates from the end of the 20th century is one of the advanced metal cutting technologies. It could precisely machine hard materials as an alternative to turning for certain limitations. A series of orthogonal turn-milling surface veins experiments have been done on the turn-milling machining center by machining aluminum alloy,and then the nexus between the surface veins and the cutting regimes is studied. The mathematical model for surface vein direction angle is established,also the forming mechanics of surface vein direction is analyzed. Its variety regulation presents decreasing trend with as axial feed and cutter rotary speed increasing. For different eccentric distance of orthogonal turn-milling,the surface veins are different.
