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Establishment and application of service mapping model for proactive remanufacturing impeller 被引量:2
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作者 宋守许 邰莹莹 柯庆镝 《Journal of Central South University》 SCIE EI CAS CSCD 2016年第12期3143-3152,共10页
Since the complex impeller structure and the difficult remanufacturing process may easily cause advance remanufacturing or excessive use,an optimized design method of impeller and service mapping model was presented f... Since the complex impeller structure and the difficult remanufacturing process may easily cause advance remanufacturing or excessive use,an optimized design method of impeller and service mapping model was presented for its proactive remanufacturing with setting up to explore the best remanufacturing time point in this work.Considering a certain model of long distance pipeline compressor impeller with the Basquin equation and the design method of impeller,the mathematical relationship between the changes of structure and life of the impeller was established.And the service mapping model between the structure and life was set up and simulated by ANSYS software.Thus,the service mapping model was applied to feedback the original design for proactive remanufacturing.In this work,the best proactive remanufacturing time point of impeller was analyzed with the service mapping model,and the structural parameter values could be optimized at this time point.Meanwhile,in the results of this simulation,it proves that the impeller under this optimization performance could satisfy the impeller operating demands.Therefore,comparing with the traditional optimization design method,the remanufacturing optimized design based on the service mapping model is feasible in proactive remanufacturing for sustainable development. 展开更多
关键词 IMPELLER proactive remanufacturing remanufacturing time point service mapping model
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Remanufacturing closed-loop supply chain network design based on genetic particle swarm optimization algorithm 被引量:10
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作者 周鲜成 赵志学 +1 位作者 周开军 贺彩虹 《Journal of Central South University》 SCIE EI CAS 2012年第2期482-487,共6页
As the huge computation and easily trapped local optimum in remanufacturing closed-loop supply chain network (RCSCN) design considered, a genetic particle swarm optimization algorithm was proposed. The total cost of c... As the huge computation and easily trapped local optimum in remanufacturing closed-loop supply chain network (RCSCN) design considered, a genetic particle swarm optimization algorithm was proposed. The total cost of closed-loop supply chain was selected as fitness function, and a unique and tidy coding mode was adopted in the proposed algorithm. Then, some mutation and crossover operators were introduced to achieve discrete optimization of RCSCN structure. The simulation results show that the proposed algorithm can gain global optimal solution with good convergent performance and rapidity. The computing speed is only 22.16 s, which is shorter than those of the other optimization algorithms. 展开更多
关键词 genetic particle swarm optimization closed-loop supply chain remanufacturing network design reverse logistics
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Remanufacturing system based on totally automatic MIG surfacing via robot 被引量:2
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作者 朱胜 郭迎春 杨培 《Journal of Central South University》 SCIE EI CAS 2005年第S2期129-132,共4页
Remanufacturing system is a term of green system project which conforms to the national sustainable development strategy. With the demand of the high adaptability of the varieties of waste machining parts, the short p... Remanufacturing system is a term of green system project which conforms to the national sustainable development strategy. With the demand of the high adaptability of the varieties of waste machining parts, the short product cycle, the low machining cost and the high product quality are offered. Each step of the remanufacturing system from the beginning of the scanning to the accomplishment of the welding was investigted. Aiming at building a remanufacturing system based on totally automatic MIG surfacing via robot, advanced information technology, remanufacturing technology and management, through the control of the pretreatment and the optimization to minimize the time of remanufacturing and realize the remanufacturing on the terminal products of varieties, were applied. The steps mainly include: 1) using the visual sensor which is installed at the end of the Robot to rapidly get the outline data of the machining part and the pretreatment of the data; 2) rebuilding the curved surface based on the outline data and the integrated CAD material object model; 3) building the remanufacturing model based on the CAD material object model and projecting the remanufacturing process; and 4) accomplishing the remanufacture of the machining part by the technology of MIG surfacing. 展开更多
关键词 SUSTAINABLE development remanufacturing ROBOT CALIBRATION
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Developing remanufacturing engineering,constructing cycle economy and building saving-oriented society 被引量:2
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作者 徐滨士 刘世参 王海斗 《Journal of Central South University》 SCIE EI CAS 2005年第S2期1-6,共6页
In the course of creating immense wealth, manufacturing industry has excessively consumed the resources and energy in the earth, and seriously polluted the environment. To take progress as the sustainable development ... In the course of creating immense wealth, manufacturing industry has excessively consumed the resources and energy in the earth, and seriously polluted the environment. To take progress as the sustainable development way, save resource and improve environment, our nation has been advocating to construct the cycle economy and saving-oriented society. Taking the remanufacturing engineering as the representative, the “4R” rule (Reduce, Reuse, Recycle and Remanufacture) is the important measure to get the goal. Remanufacturing engineering is the industrialization of high-tech maintenance of the waste and worn productions, and is one of the most active factors in “4R”. The development of high and new technology takes the important effect to promote the remanufacturing engineering. 展开更多
关键词 remanufacturing engineering cycle economy saving-oriented society high technology industrial development
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A data-driven method to predict future bottlenecks in a remanufacturing system with multi-variant uncertainties 被引量:2
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作者 XUE Zheng LI Tao +2 位作者 PENG Shi-tong ZHANG Chao-yong ZHANG Hong-chao 《Journal of Central South University》 SCIE EI CAS CSCD 2022年第1期129-145,共17页
The remanufacturing system is remolding the manufacturing industry by bringing scrapped products back to such a condition that reintegrated performance is just as good as new.The remanufacturing environment is feature... The remanufacturing system is remolding the manufacturing industry by bringing scrapped products back to such a condition that reintegrated performance is just as good as new.The remanufacturing environment is featured by a far deeper level of uncertainty than new manufacturing,such as probabilistic routing files,and highly variable processing time.The stochastic disturbances result in the production bottlenecks,which constrain the productivity of the job shop.The uncertainties in the remanufacturing process cause the bottlenecks to shift when the workshop is processing.Considering this outstanding problem,many researchers try to optimize the production process to mitigate dynamic bottlenecks toward a balanced state.This paper proposes a data-driven method to predict bottlenecks in the remanufacturing system with multi-variant uncertainties.Firstly,discrete event simulation technology is applied to establish a simulation model of the remanufacturing production line and calculate the bottleneck index to identify bottlenecks.Secondly,a data-driven method,auto-regressive moving average(ARMA)model is employed to predict the bottlenecks in the system based on real-time data captured by the Arena software.Finally,the proposed prediction method is verified on real data from the automobile engine remanufacturing production line. 展开更多
关键词 bottleneck identification dynamic bottleneck remanufacturing system auto-regressive moving average model
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Failure analysis used for remanufacturing of steel rolling components
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作者 王海斗 徐滨士 +3 位作者 魏世丞 张显程 金国 姜祎 《Journal of Central South University》 SCIE EI CAS 2005年第S2期30-33,共4页
The guide-pieces, used in the process line of steel rolling, were the important components. The guide-pieces, which were slide contacting with the rolled-piece, had a high temperature and high speed. The wear was very... The guide-pieces, used in the process line of steel rolling, were the important components. The guide-pieces, which were slide contacting with the rolled-piece, had a high temperature and high speed. The wear was very serious. The results from failure analysis showed that there were three failure forms in the guide-pieces: the first was the wear during heat friction, the second was the heat fatigue under the cycle of deep heating and deep cooling, and the third was the impact rupture. Among them, the wear was the main reason. To the wear of guide-pieces, there were four mechanisms, namely abrasive wear, adhesive wear, fatigue wear and corrosion wear. The failure analysis to the guide-piece laid the foundation for its remanufacturing. 展开更多
关键词 guide-pieces FAILURE analysis remanufacturing steel ROLLING WEAR
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Benefit analysis and contribution prediction of engine remanufacturing to cycle economy
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作者 刘世参 史佩京 +2 位作者 徐滨士 邢忠 谢建军 《Journal of Central South University》 SCIE EI CAS 2005年第S2期25-29,共5页
The first automobile engine remanufacture company in China, Jinan Fuqiang Power Co, Ltd, was introduced. The engine remanufacturing technological process of this company was described. The benefit statistic of remanuf... The first automobile engine remanufacture company in China, Jinan Fuqiang Power Co, Ltd, was introduced. The engine remanufacturing technological process of this company was described. The benefit statistic of remanufacturing 10000 Styer engines were analyzed, and the contribution of engine remanufacturing to cycle economy was predicted. The results show that remanufacturing engineering could use the maximal additional values of obsolete engines, and make contributions to materials conservation, capital saving, energy conservation and environment protection. 10000 engines are supposed to be remanufactured per year, the following benefits would be obtained: reclaiming additional values of RMB3.23 hundred million, saving metallic materials about 7.65 thousand tons, saving energy of 16 million kilowatt-hours, reducing emission of CO2 about 11.3[CD*2]15.3 thousand tons, and providing employment for 500 persons. According to the survey and analysis, tremendous benefits will be gained by the year of 2020. For example, reclaiming additional values per year of 1424[CD*2]2236 hundred million RMB, saving energy per year of 60[CD*2]90 hundred million kilowatt-hours, reducing emission of CO2 about 6.67[CD*2]9.69 million tons. It can be deduced that developing remanufacturing will play an important role in enriching the cycle economy and accelerating the development of national economy. 展开更多
关键词 engine remanufacturing CYCLE ECONOMY BENEFIT analysis CONTRIBUTION PREDICTION
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Comparison of tribological properties for graphite coatings used for remanufacturing
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作者 朱玉岭 《Journal of Central South University》 SCIE EI CAS 2005年第S2期41-44,共4页
To improve the solid lubricity on the worn surface of frictional-pairs, a convenient and simple brush-painting technique was utilized to prepare the solid lubrication graphite coatings. The bonding between the coating... To improve the solid lubricity on the worn surface of frictional-pairs, a convenient and simple brush-painting technique was utilized to prepare the solid lubrication graphite coatings. The bonding between the coatings and substrate is good. To examine the influence of the different graphite contents on the tribological properties of the graphite coatings, the comparison experiments were carried out on the ring-on-block friction tester. The tribological results show a change law of saddle-shape between the tribological properties of graphite coatings and graphite content. When the amount of graphite is up to 28g, the tribological properties of graphite coating are the best. The excellent anti-friction of the graphite coating is associated with the close-packed hexagonal crystal structure of graphite. 展开更多
关键词 remanufacturing GRAPHITE COATINGS solid LUBRICATION TRIBOLOGICAL PROPERTY
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Design and micro mechanical properties of nano-SiO_2 strengthened composite coatings towards remanufacturing
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作者 王红美 刘存龙 +1 位作者 史佩京 徐滨士 《Journal of Central South University》 SCIE EI CAS 2005年第S2期190-194,共5页
Nano-SiO2 particles strengthened Ni-based composite coating was designed and prepared on steel substrate. The structures and nanoparticle content of the nano-SiO2/Ni composite coating were determined by SEM, EDS and T... Nano-SiO2 particles strengthened Ni-based composite coating was designed and prepared on steel substrate. The structures and nanoparticle content of the nano-SiO2/Ni composite coating were determined by SEM, EDS and TEM; and the micro mechanical properties were tested by nano-indentation technique. The results show that 56% of particles in the solution are dispersed in size of less than 100nm, the content of nanoparticles co-deposited in the coating doubles and structure of the coating is more compact and uniform than that of Ni coating. Nano-SiO2/Ni coating exhibits excellent micro mechanical properties, and the nanohardness and elastic modulus are 7.81GPa and 198GPa, respectively, which are attributed to finer crystal strengthening, dispersion strengthening and high-density dislocation strengthening of nano-SiO2 particles to the composite coatings. 展开更多
关键词 remanufacturing NANO-COMPOSITE coating nano-indentation MICRO MECHANICAL property
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Sand-wear resistance of brush electroplated nanocomposite coating in oil and its application to remanufacturing
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作者 董世运 徐滨士 +1 位作者 杜令忠 杨华 《Journal of Central South University》 SCIE EI CAS 2005年第S2期176-180,共5页
Sand-wear resistance of nano scale alumina particle reinforced nickel matrix composite coating (n-Al2O3/Ni) prepared by brush electroplating technique was investigated via wear tests in sand-contaminated oil lubrica... Sand-wear resistance of nano scale alumina particle reinforced nickel matrix composite coating (n-Al2O3/Ni) prepared by brush electroplating technique was investigated via wear tests in sand-contaminated oil lubricant, comparing with that of AISI1045 steel and brush electroplated Ni coating. Effects of testing load, sand content and sand size on worn volume of the three materials, and also coating surface roughness on worn volume of the brush electroplated coatings were accessed. Results show that the worn volume of all the three materials increases with increasing of testing load, sand content and sand size. In the same conditions, n-Al2O3/Ni composite coating has the smallest worn volume while AISI1045 steel has the largest because of the n-Al2O3 particle effects. As to n-Al2O3/Ni and Ni coatings, the surface-polished coatings have obviously lower worn volume than the as-plated coatings. The brush electroplated n-Al2O3/Ni composite coating was employed to remanufacture the sand-worn bearing seats of a heavy vehicle and good results were gained. 展开更多
关键词 BRUSH ELECTROPLATING NANOCOMPOSITE coatings sand-wear remanufacturing
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Automatic brush-plating technology for component remanufacturing
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作者 吴斌 徐滨士 +2 位作者 荆学东 刘存龙 张斌 《Journal of Central South University》 SCIE EI CAS 2005年第S2期199-202,共4页
An automatic brush-plating system was developed for component remanufacturing. With this system, Ni/nano-alumina composite coatings from an electrolyte containing 20g/L nano-alumina particles were prepared. Microstr... An automatic brush-plating system was developed for component remanufacturing. With this system, Ni/nano-alumina composite coatings from an electrolyte containing 20g/L nano-alumina particles were prepared. Microstructure, surface morphology, microhardness and wear resistance of automatically plated coatings and manually plated coatings were investigated comparatively. The results show that the automatically plated coatings are relatively dense and uniform and have lower friction coefficient of 0.089 under lubricant condition, when compared with manually plated coatings with friction coefficient of 0.14. 展开更多
关键词 COMPONENT remanufacturing brush-plating AUTOMATION composite coatings
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Remanufacturing strategy for chemical equipment
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作者 张显程 徐滨士 +4 位作者 王海斗 姜祎 吴毅雄 巩建鸣 涂善东 《Journal of Central South University》 SCIE EI CAS 2005年第S2期142-144,共3页
Failure, especially induced by cracks, usually occurred in the service process of chemical equipment, which could cause the medium leakage, fire hazard and explosion and induced the personnel casualty and economic los... Failure, especially induced by cracks, usually occurred in the service process of chemical equipment, which could cause the medium leakage, fire hazard and explosion and induced the personnel casualty and economic losses. To assure the long-term and safety service, it is necessary to apply the remanufacturing technology on the chemical equipment containing cracks. The recent research advances on the remanufacturing, the failure modes and the life extension technology for chemical equipment were reviewed. The engineering strategy of the remanufacturing for the chemical equipment was proposed, which could provide a reasonable and reliable technical route for the remanufacturing operation of chemical equipment. In the strategy, the redesign was also been considered. 展开更多
关键词 remanufacturing CHEMICAL EQUIPMENT LIFE EXTENSION
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Scanner external calibration algorithm based on fixed point in robot remanufacturing system
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作者 朱胜 崔培枝 +1 位作者 沈灿铎 郭迎春 《Journal of Central South University》 SCIE EI CAS 2005年第S2期133-137,共5页
This paper deals with the scanner exterior calibration algorithm when the scanner is arranged by the robot and the object scanned is fixed on a rotate device in the Robot Remanufacturing System. The method of calibrat... This paper deals with the scanner exterior calibration algorithm when the scanner is arranged by the robot and the object scanned is fixed on a rotate device in the Robot Remanufacturing System. The method of calibrating the relationship between the scanner coordinate and the robot Tool0, such as the rotation, Rx, Ry, Rz, and the transformation ,Y, Z is studied. The data of Tool0 can be directly obtained from the relationship with the robot base-coordinate. So, the coordinate relationship between the scanner coordinate and the robot base coordinate can be easily gotten. This paper explains the basic algorithm theory, computing method, data collecting process and the resulted data in detail. The calibration algorithm is deduced under the orthogonal coordinate. 展开更多
关键词 SCANNER CALIBRATION ALGORITHM remanufacturing
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A hybrid trade-old-for-new and trade-old-for-remanufactured supply chain with carbon tax
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作者 Yu Dong Wuqing Liao 《中国科学技术大学学报》 CAS CSCD 北大核心 2024年第8期39-52,38,I0002,I0003,共17页
Facing serious environmental problems,governments and manufacturers are taking action to reduce carbon emissions.Among these endeavors,carbon tax policy are widely adopted by governments,and trade-old-for-new(TON)and ... Facing serious environmental problems,governments and manufacturers are taking action to reduce carbon emissions.Among these endeavors,carbon tax policy are widely adopted by governments,and trade-old-for-new(TON)and trade-old-for-remanufactured(TOR)are offered by manufacturers and subsidized by governments.To explore the effects of remanufacturer competition and carbon tax on the manufacturer’s TON and TOR decisions and the environment,we formulate three profit maximization models and present some theoretical and numerical analyses.The results show that,under the remanufacturer competition and carbon tax,the manufacturer’s optimal price and production decisions mainly depend on consumer willingness and carbon tax rate.A higher consumer willingness to manufacturer’s remanufactured products will decrease the demand for the manufacturer’s TON,but it always increases the demand for the manufacturer’s TOR.A higher consumer willingness to remanufacturer’s products will not affect the demand for the manufacturer’s TON;however,it will reduce the demand for manufacturer’s TOR.In addition,we find that a higher carbon tax rate always reduces total carbon emission reduction,and that it may increase the manufacturer’s profit due to the increase in TOR demand. 展开更多
关键词 trade-old-for-new trade-old-for-remanufactured remanufacturer competition carbon tax consumer willingness
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Structural integrity and life extension of high-temperature components
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作者 汪淳 沈士明 《Journal of Central South University》 SCIE EI CAS 2005年第S2期45-52,共8页
Four different topics for high-temperature components, namely the development of the assessment codes for the structural integrity of high-temperature components, the application of continuous damage mechanics and pro... Four different topics for high-temperature components, namely the development of the assessment codes for the structural integrity of high-temperature components, the application of continuous damage mechanics and probabilistic damage mode on the life assessment of high-temperature components, the life extension for high-temperature components and a proposed strategy for remanufacturing of high-temperature components were discussed in this paper. These topics should provide some important insights for the design and re-design of high- temperature components. 展开更多
关键词 INTEGRITY LIFE EXTENSION COMPONENT remanufacturing CREEP
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Sustainable manufacturing for obsolete computers based on 3R engineering
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作者 史佩京 许一 +1 位作者 王红美 徐滨士 《Journal of Central South University》 SCIE EI CAS 2005年第S2期138-141,共4页
The volume tendency of in-use and end-of-life computers in China were analyzed; the emerging danger of obsolete computers by incorrect treatment was summarized; the integration disposal technologies based on 3R (recyc... The volume tendency of in-use and end-of-life computers in China were analyzed; the emerging danger of obsolete computers by incorrect treatment was summarized; the integration disposal technologies based on 3R (recycle, remanufacture and reuse) engineering aiming at monitors, electronic devices, metals, plastics materials, and overall computers were put forward; the economic and social benefits were also analyzed. The results show that the integration disposal process of obsolete computer is an optimum approach to save the resource of electromechanical products. Remanufacturing and disposal 100 thousand obsolete computers per year can create profits about RMB10million yuan and provide employment for 300 persons. It can be deduced that there are great potential opportunities for the obsolete computers disposal industry containing recycle, remanufacture and reuse engineering. 展开更多
关键词 SUSTAINABLE manufacturing obsolete computer REUSE remanufacture RECYCLE CYCLE ECONOMY
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Life cycle of remanufactured engines
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作者 杨明 陈铭 《Journal of Central South University》 SCIE EI CAS 2005年第S2期81-85,共5页
The life cycle index of remanufactured engines was assessed by using the method of life cycle assessment (LCA). A remanufactured engine of a certain domestic brand was taken as researching object. Engine reproducing... The life cycle index of remanufactured engines was assessed by using the method of life cycle assessment (LCA). A remanufactured engine of a certain domestic brand was taken as researching object. Engine reproducing engineering was investigated from three aspects which were energy, material and environment. The application of LCA on remanufacturing engines was discussed in detail with a practical case. The results indicate that remanufacturing an engine can save 55kg steels, 8.3kg aluminum and 113kW·h electric powers and reduce emissions of 565kg CO2, 6.09kg CO, 1.01kg NOx, 3.985kg SOx and 288.725kg solid waste. The remanufacturing of engines possesses great economic value and practicability. 展开更多
关键词 LIFE CYCLE ASSESSMENT engines remanufacture
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