A mathematical mechanism model was proposed for the description and analysis of the heat-stirring-acid leaching process.The model is proved to be effective by experiment.Afterwards,the leaching problem was formulated ...A mathematical mechanism model was proposed for the description and analysis of the heat-stirring-acid leaching process.The model is proved to be effective by experiment.Afterwards,the leaching problem was formulated as a constrained multi-objective optimization problem based on the mechanism model.A two-stage guide multi-objective particle swarm optimization(TSG-MOPSO) algorithm was proposed to solve this optimization problem,which can accelerate the convergence and guarantee the diversity of pareto-optimal front set as well.Computational experiment was conducted to compare the solution by the proposed algorithm with SIGMA-MOPSO by solving the model and with the manual solution in practice.The results indicate that the proposed algorithm shows better performance than SIGMA-MOPSO,and can improve the current manual solutions significantly.The improvements of production time and economic benefit compared with manual solutions are 10.5% and 7.3%,respectively.展开更多
The operation variables,including feed rate of ore slurry,caustic solution and live steams in the double-stream alumina digestion process,determine the product quality,process costs and the environment pollution.Previ...The operation variables,including feed rate of ore slurry,caustic solution and live steams in the double-stream alumina digestion process,determine the product quality,process costs and the environment pollution.Previously,they were set by the technical workers according to the offline analysis results and an empirical formula,which leads to unstable process indices and high consumption frequently.So,a multi-objective optimization model is built to maintain the balance between resource consumptions and process indices by taking technical indices and energy efficiency as objectives,where the key technical indices are predicted based on the digestion kinetics of diaspore.A multi-objective state transition algorithm(MOSTA)is improved to solve the problem,in which a self-adaptive strategy is applied to dynamically adjust the operator factors of the MOSTA and dynamic infeasible threshold is used to handle constraints to enhance searching efficiency and ability of the algorithm.Then a rule based strategy is designed to make the final decision from the Pareto frontiers.The method is integrated into an optimal control system for the industrial digestion process and tested in the actual production.Results show that the proposed method can achieve the technical target while reducing the energy consumption.展开更多
Process Capability Analysis (PCA) is a powerful too l to assess the ability of a process for manufacturing product that meets specific ations. The larger process capability index implies the higher process yield, a nd...Process Capability Analysis (PCA) is a powerful too l to assess the ability of a process for manufacturing product that meets specific ations. The larger process capability index implies the higher process yield, a nd the larger process capability index also indicates the lower process expected loss. Chen et al. (2001) has applied indices C pu, C pl, and C pk for evaluating the process capability for a multi-process product wi th smaller-the-better, larger-the-better, and nominal-the-best specificati ons respectively. However, C pk cannot reasonably reflect the process expected loss. In this paper, index C pn is selected to replace C pk. Indices C pu, C pl, and C pn are used to evalu ate the entire process capability for a multi-process product with smaller-the -better, larger-the-better, and nominal-the-best specifications respectivel y. An integrated process capability index for a multi-process product is propo sed. The relationship between process capability index and the process yield is introduced. A multi-process capability analysis chart (MPCAC), reasonably rev ealing the status of process capability for the entire product, is constructed f or practical application. An evaluating procedure of the process capability for the entire product is also provided.展开更多
In recent years, there has been mounting interest i n measuring process performance in manufacturing industry. Based on analyzing the process capability indices, a production department can trace and improve a poor pr...In recent years, there has been mounting interest i n measuring process performance in manufacturing industry. Based on analyzing the process capability indices, a production department can trace and improve a poor process to enhance quality levels and satisfy customers. The process capabilit y analysis can also serve as an important reference for making decisions for imp roving the global quality of all products. Since C p and C pk are failed to account for process centering, the index C pm is developed. The index C pm takes the process centering into consideration and is su itable for the processes with nominal-the-best type. There are other indices l ike C pu and C pl, and those indices are used for unilateral s pecification processes. Chou (1994) developed a procedure using estimators of C p, C pu and C pl for practitioners to determine whether two p rocesses are equal capability or not. For bilateral specifications processes, i ndex C p is failed to measure process yield and process centering. Thus, th e index C pm is used to develop a similar procedure for practitioners t o determine whether two processes are equal capability or not. The decisions mad e using the procedure to select the better supplier are, of course, more reliabl e.展开更多
Achieving Six-Sigma process capability starts with l istening to the Voice of the Customers, and it becomes a reality by combining th e People Power and the Process Power of the organisation. This paper presents a Six...Achieving Six-Sigma process capability starts with l istening to the Voice of the Customers, and it becomes a reality by combining th e People Power and the Process Power of the organisation. This paper presents a Six-Sigma implementation case study carried out in a magnet manufacturing compa ny, which produces bearing magnets to be used in energy meters. If the thickness of the produced bearing magnets is between 2.35 mm and 2.50 mm, they will be ac cepted by the customers. All the time the company could not produce the bearing magnets within the specified thickness range, as their process distribution was flat with 2.20 mm as lower control limit and 2.60 mm as upper control limit. This resulted in a huge loss in the form of non-conformities, loss of time and goodwill. The process capability of the company then was around 0.40. Organisat ion restructuring was carried out to reap the benefit of the People Power of the organisation. Statistically designed experiments (Taguchi Method based Design o f Experiments), Online quality control tools (Statistical Process Control To ols) were effectively used to complete the DMAIC (Define, Measure, Analyse, Impr ove and Control) cycle to reap the benefit of the Process Power of the organisat ion. Presently the company enjoys a process capability of 1.75, a way towards Si x-Sigma Process Capability.展开更多
提出了一种基于组织实体能力的软件过程建模方法(organizational entity capabilities based software process modeling method,简称OEC-SPM),针对软件过程的特殊性,将具有确定能力的组织实体定义为建模过程中的核心要素和基本单元—...提出了一种基于组织实体能力的软件过程建模方法(organizational entity capabilities based software process modeling method,简称OEC-SPM),针对软件过程的特殊性,将具有确定能力的组织实体定义为建模过程中的核心要素和基本单元——过程Agent(过程主体).过程Agent根据其自身的目标、知识、经验和能力,在确定的项目目标和约束环境下,通过主动和自治的行为推理,生成具体的软件开发过程和生产过程,为软件项目开发提供正确的决策和有效的支持.该方法由于在建立软件过程时充分考虑过程执行者完成目标的能力,使建立的过程具有良好的可预见性,具备过程稳定执行的前提,因此从根本上解决了软件过程不稳定、难以控制等问题.展开更多
基金Project(2006AA060201) supported by the National High Technology Research and Development Program of China
文摘A mathematical mechanism model was proposed for the description and analysis of the heat-stirring-acid leaching process.The model is proved to be effective by experiment.Afterwards,the leaching problem was formulated as a constrained multi-objective optimization problem based on the mechanism model.A two-stage guide multi-objective particle swarm optimization(TSG-MOPSO) algorithm was proposed to solve this optimization problem,which can accelerate the convergence and guarantee the diversity of pareto-optimal front set as well.Computational experiment was conducted to compare the solution by the proposed algorithm with SIGMA-MOPSO by solving the model and with the manual solution in practice.The results indicate that the proposed algorithm shows better performance than SIGMA-MOPSO,and can improve the current manual solutions significantly.The improvements of production time and economic benefit compared with manual solutions are 10.5% and 7.3%,respectively.
基金Project(62073342)supported by the National Natural Science Foundation of ChinaProject(2014 AA 041803)supported by the Hi-tech Research and Development Program of China。
文摘The operation variables,including feed rate of ore slurry,caustic solution and live steams in the double-stream alumina digestion process,determine the product quality,process costs and the environment pollution.Previously,they were set by the technical workers according to the offline analysis results and an empirical formula,which leads to unstable process indices and high consumption frequently.So,a multi-objective optimization model is built to maintain the balance between resource consumptions and process indices by taking technical indices and energy efficiency as objectives,where the key technical indices are predicted based on the digestion kinetics of diaspore.A multi-objective state transition algorithm(MOSTA)is improved to solve the problem,in which a self-adaptive strategy is applied to dynamically adjust the operator factors of the MOSTA and dynamic infeasible threshold is used to handle constraints to enhance searching efficiency and ability of the algorithm.Then a rule based strategy is designed to make the final decision from the Pareto frontiers.The method is integrated into an optimal control system for the industrial digestion process and tested in the actual production.Results show that the proposed method can achieve the technical target while reducing the energy consumption.
文摘Process Capability Analysis (PCA) is a powerful too l to assess the ability of a process for manufacturing product that meets specific ations. The larger process capability index implies the higher process yield, a nd the larger process capability index also indicates the lower process expected loss. Chen et al. (2001) has applied indices C pu, C pl, and C pk for evaluating the process capability for a multi-process product wi th smaller-the-better, larger-the-better, and nominal-the-best specificati ons respectively. However, C pk cannot reasonably reflect the process expected loss. In this paper, index C pn is selected to replace C pk. Indices C pu, C pl, and C pn are used to evalu ate the entire process capability for a multi-process product with smaller-the -better, larger-the-better, and nominal-the-best specifications respectivel y. An integrated process capability index for a multi-process product is propo sed. The relationship between process capability index and the process yield is introduced. A multi-process capability analysis chart (MPCAC), reasonably rev ealing the status of process capability for the entire product, is constructed f or practical application. An evaluating procedure of the process capability for the entire product is also provided.
文摘In recent years, there has been mounting interest i n measuring process performance in manufacturing industry. Based on analyzing the process capability indices, a production department can trace and improve a poor process to enhance quality levels and satisfy customers. The process capabilit y analysis can also serve as an important reference for making decisions for imp roving the global quality of all products. Since C p and C pk are failed to account for process centering, the index C pm is developed. The index C pm takes the process centering into consideration and is su itable for the processes with nominal-the-best type. There are other indices l ike C pu and C pl, and those indices are used for unilateral s pecification processes. Chou (1994) developed a procedure using estimators of C p, C pu and C pl for practitioners to determine whether two p rocesses are equal capability or not. For bilateral specifications processes, i ndex C p is failed to measure process yield and process centering. Thus, th e index C pm is used to develop a similar procedure for practitioners t o determine whether two processes are equal capability or not. The decisions mad e using the procedure to select the better supplier are, of course, more reliabl e.
文摘Achieving Six-Sigma process capability starts with l istening to the Voice of the Customers, and it becomes a reality by combining th e People Power and the Process Power of the organisation. This paper presents a Six-Sigma implementation case study carried out in a magnet manufacturing compa ny, which produces bearing magnets to be used in energy meters. If the thickness of the produced bearing magnets is between 2.35 mm and 2.50 mm, they will be ac cepted by the customers. All the time the company could not produce the bearing magnets within the specified thickness range, as their process distribution was flat with 2.20 mm as lower control limit and 2.60 mm as upper control limit. This resulted in a huge loss in the form of non-conformities, loss of time and goodwill. The process capability of the company then was around 0.40. Organisat ion restructuring was carried out to reap the benefit of the People Power of the organisation. Statistically designed experiments (Taguchi Method based Design o f Experiments), Online quality control tools (Statistical Process Control To ols) were effectively used to complete the DMAIC (Define, Measure, Analyse, Impr ove and Control) cycle to reap the benefit of the Process Power of the organisat ion. Presently the company enjoys a process capability of 1.75, a way towards Si x-Sigma Process Capability.
基金Supported by the National Natural Science Foundation of China under Grant Nos.60473060, 60573082 (国家自然科学基金) the National High-Tech Research and Development Plan of China under Grant No.2006AA01Z185 (国家高技术研究发展计划(863)
文摘提出了一种基于组织实体能力的软件过程建模方法(organizational entity capabilities based software process modeling method,简称OEC-SPM),针对软件过程的特殊性,将具有确定能力的组织实体定义为建模过程中的核心要素和基本单元——过程Agent(过程主体).过程Agent根据其自身的目标、知识、经验和能力,在确定的项目目标和约束环境下,通过主动和自治的行为推理,生成具体的软件开发过程和生产过程,为软件项目开发提供正确的决策和有效的支持.该方法由于在建立软件过程时充分考虑过程执行者完成目标的能力,使建立的过程具有良好的可预见性,具备过程稳定执行的前提,因此从根本上解决了软件过程不稳定、难以控制等问题.
