WC particles reinforced CoCrFeNiMo high-entropy alloy(HEA)composite coatings were prepared on Cr12MoV steel successfully by laser cladding technology to improve the wear resistance of substrates.Effect of WC content o...WC particles reinforced CoCrFeNiMo high-entropy alloy(HEA)composite coatings were prepared on Cr12MoV steel successfully by laser cladding technology to improve the wear resistance of substrates.Effect of WC content on microstructure and wear property of the composite coatings was studied in detail.Large numbers of carbides with four main types:primary carbide crystals,eutectic structures,massive crystals growing along the periphery of the remaining WC particles and incompletely fused WC particles,were found to exist in the WC/CoCrFeNiMo composite coatings.With increasing WC content,the microhardness of coatings is gradually improved while the average friction coefficients follow the opposite trend due to solid solution strengthening and second phase strengthening effect.The maximum microhardness and minimum friction coefficient are HV_(0.2)689.7 and 0.72,respectively,for the composite coating with 30 wt.%WC,the wear resistance of the substrate is improved significantly,the wear mechanisms are spalling wear and abrasive wear due to their high microhardness.展开更多
Microseismic (MS) source location plays an important role in MS monitoring. This paper proposes a MS source location method based on particle swarm optimization (PSO) and multi-sensor arrays, where a free weight joint...Microseismic (MS) source location plays an important role in MS monitoring. This paper proposes a MS source location method based on particle swarm optimization (PSO) and multi-sensor arrays, where a free weight joints the P-wave first arrival data. This method adaptively adjusts the preference for “superior” arrays and leverages “inferior” arrays to escape local optima, thereby improving the location accuracy. The effectiveness and stability of this method were validated through synthetic tests, pencil-lead break (PLB) experiments, and mining engineering applications. Specifically, for synthetic tests with 1 μs Gaussian noise and 100 μs large noise in rock samples, the location error of the multi-sensor arrays jointed location method is only 0.30 cm, which improves location accuracy by 97.51% compared to that using a single sensor array. The average location error of PLB events on three surfaces of a rock sample is reduced by 48.95%, 26.40%, and 55.84%, respectively. For mine blast event tests, the average location error of the dual sensor arrays jointed method is 62.74 m, 54.32% and 14.29% lower than that using only sensor arrays 1 and 2, respectively. In summary, the proposed multi-sensor arrays jointed location method demonstrates good noise resistance, stability, and accuracy, providing a compelling new solution for MS location in relevant mining scenarios.展开更多
As a typical solid waste from the iron and steel,the mechanical properties of steel slag are regarded as the core basis for realizing its resource recycling.To explore the influence of shape and external loading speed...As a typical solid waste from the iron and steel,the mechanical properties of steel slag are regarded as the core basis for realizing its resource recycling.To explore the influence of shape and external loading speed on the crushing characteristics of steel slag,single particle crushing tests were carried out.The research focuses on the correlation between parameters such as the load−displacement relationship of single particles,crushing mode,crushing energy,and Weibull modulus,as well as external loading rate and quantified morphological parameters.The results show that the single particle crushing modes of steel slag mainly consist of three modes:through-splitting,complete fragmentation and local cutting;Compared with natural aggregates or recycled materials,steel slag particles are found to potentially exhibit higher compressive strength and the increase in loading rate further accelerates the occurrence of particle crushing behavior;Significant impacts on the crushing mode and characteristic stress of steel slag particles are exerted by their shape differences,and the energy release mode is jointly regulated by shape and loading rate.This research provides theoretical guidance and technical support for the diversified utilization of steel slag single particles,a new type of solid waste resource.展开更多
To understand the specific behaviors of coastal coral sand slope foundations,discrete element method(DEM)was employed to examine the effect of breakable particle corners on the performance of coral sand slope foundati...To understand the specific behaviors of coastal coral sand slope foundations,discrete element method(DEM)was employed to examine the effect of breakable particle corners on the performance of coral sand slope foundations under a strip footing,from macro to micro scales.The results demonstrate that the bearing characteristics of coral sand slope foundations can be successfully modeled by utilizing breakable corner particles in simulations.The dual effects of interlocking and breakage of corners well explained the specific shallower load transmission and narrower shear stress zones in breakable corner particle slopes.Additionally,the study revealed the significant influence of breakable corners on soil behaviors on slopes.Furthermore,progressive corner breakage within slip bands was successfully identified as the underling mechanism in determining the unique bearing characteristics and the distinct failure patterns of breakable corner particle slopes.This study provides a new perspective to clarify the behaviors of slope foundations composed of breakable corner particle materials.展开更多
Low collateral damage weapons achieve controlled personnel injury through the coupling of shock waves and particle swarms,where the particle swarms arise from the high-explosive dispersion of compacted metal particle ...Low collateral damage weapons achieve controlled personnel injury through the coupling of shock waves and particle swarms,where the particle swarms arise from the high-explosive dispersion of compacted metal particle ring.To investigate the dynamic response of the human target under combined shock waves and particle swarms loading,a physical human surrogate torso model(HSTM)was developed,and the dynamic response test experiment was conducted under the combined loading.The effects of particle size on the loading parameters,the damage patterns of the ballistic plate and HSTM,and the dynamic response parameters of the HSTM with and without protection are mainly analyzed.Our findings revealed that particle swarms can effectively delay the shock wave attenuation,especially the best effect when the particle size was 0.28–0.45 mm.The ballistic plate mainly exhibited dense perforation of the outer fabric and impacted crater damage of ceramic plates,whereas the unprotected HSTM was mainly dominated by high-density and small-size ballistic cavity group damage.The peak values of the dynamic response parameters for the HSTM under combined loading were significantly larger than those under bare charge loading,with multiple peaks observed.Under unprotected conditions,the peak acceleration of skeletons and peak pressure of organs increased with the particle size.Under protected conditions,the particle size,the number of particles hit,and the fit of the ballistic plate to the HSTM together affected the dynamic response parameters of the HSTM.展开更多
To improve the mainlainability design efficiency and quality, a layout optimization method for maintainability of multi-component systems was proposed. The impact of the component layout design on system maintainabili...To improve the mainlainability design efficiency and quality, a layout optimization method for maintainability of multi-component systems was proposed. The impact of the component layout design on system maintainability was analyzed, and the layout problem for maintainability was presented. It was formulated as an optimization problem, where maintainability, layout space and distance requirement were formulated as objective functions. A multi-objective particle swarm optimization algorithm, in which the constrained-domination relationship and the update strategy of the global best were simply modified, was then used to obtain Pareto optimal solutions for the maintainability layout design problem. Finally, application in oxygen generation system of a spacecraft was studied in detail to illustrate the effectiveness and usefulness of the proposed method. The results show that the concurrent maintainability design can be carried out during the layout design process by solving the layout optimization problem for maintainability.展开更多
Hydrothermal method was used to synthesize nanoscale particles of MnZn ferrites. The crystallites were characterized by XRD, TEM and SEM. The effects of the reaction time, temperature and additives on the product were...Hydrothermal method was used to synthesize nanoscale particles of MnZn ferrites. The crystallites were characterized by XRD, TEM and SEM. The effects of the reaction time, temperature and additives on the product were investigated. Crystallization process would be carried out above 160 ℃ for 5 h or more, higher temperature can reduce the reaction time. Additives were used to remove impurities such as Fe 2O 3, ZnMnO 3.10～15 nm pure slightly agglomerated MnZn ferrite crystallites with a narrow grain size distribution were obtained.展开更多
The slurry pump is the key component of a dredger. Solid particles have strong influence on the performance of a slurry pump. The movement of solid particles in a centrifugal impeller was studied using particle image ...The slurry pump is the key component of a dredger. Solid particles have strong influence on the performance of a slurry pump. The movement of solid particles in a centrifugal impeller was studied using particle image velocimetry(PIV) measurement. The experiments were conducted in a dredging pump model at Hohai University. Some transparent glass spheres with diameter of 0. 2-0. 4 mm were used as solid particles. The concentration and relative velocities of the particles were analyzed to investigate the particle trajectory. The results show that the concentration of the particles on the pressure surfaces of the blades is higher than on the suction surfaces,and the particles tend to move towards the suction surfaces. Moreover,the particles have faster relative velocities than the liquid phase through the flow channels of the impeller.展开更多
Aiming at wind turbines,the opportunistic maintenance optimization is carried out for multi-component system,where minimal repair,imperfect repair,replacement as well as their effects on component’s effective age are...Aiming at wind turbines,the opportunistic maintenance optimization is carried out for multi-component system,where minimal repair,imperfect repair,replacement as well as their effects on component’s effective age are considered.At each inspection point,appropriate maintenance mode is selected according to the component’s effective age and its maintenance threshold.To utilize the maintenance opportunities for the components among the wind turbines,opportunistic maintenance approach is adopted.Meanwhile,the influence of seasonal factor on the component’s failure rate and improvement factor’s decrease with the increase of repair’s times are also taken into account.The maintenance threshold is set as the decision variable,and an opportunistic maintenance optimization model is proposed to minimize wind turbine’s life-cycle maintenance cost.Moreover,genetic algorithm is adopted to solve the model,and the effectiveness is verified with a case study.The results show that based on the component’s inherent reliability and maintainability,the proposed model can provide optimal maintenance plans accordingly.Furthermore,the higher the component’s reliability and maintainability are,the less the times of repair and replacement will be.展开更多
Although opportunistic maintenance strategies are widely used for multi-component systems, all opportunistic mainte- nance strategies only consider economic dependence and do not take structural dependence into accoun...Although opportunistic maintenance strategies are widely used for multi-component systems, all opportunistic mainte- nance strategies only consider economic dependence and do not take structural dependence into account. An opportunistic main- tenance strategy is presented for a multi-component system that considers both structural dependence and economic dependence. The cost relation and time relation among components based on structural dependence are developed. The maintenance strategy for each component of a multi-component system involves one of five maintenance actions, namely, no-maintenance, a minimal maintenance action, an imperfect maintenance action, a perfect maintenance action, and a replacement action. The maintenance action is determined by the virtual age of the component, the life expectancy of the component, and the age threshold values. Monte Carlo simulation is designed to obtain the optimal oppor- tunistic maintenance strategy of the system over its lifetime. The simulation result reveals that the minimum maintenance cost with a strategy that considers structural dependence is less than that with a strategy that does not consider structural dependence. The availability with a strategy that considers structural dependence is greater than that with a strategy that does not consider structural dependence under the same conditions.展开更多
For unacceptable computational efficiency and accuracy on the probabilistic analysis of multi-component system with multi-failure modes,this paper proposed multi-extremum response surface method(MERSM).MERSM model was...For unacceptable computational efficiency and accuracy on the probabilistic analysis of multi-component system with multi-failure modes,this paper proposed multi-extremum response surface method(MERSM).MERSM model was established based on quadratic polynomial function by taking extremum response surface model as the sub-model of multi-response surface method.The dynamic probabilistic analysis of an aeroengine turbine blisk with two components,and their reliability of deformation and stress failures was obtained,based on thermal-structural coupling technique,by considering the nonlinearity of material parameters and the transients of gas flow,gas temperature and rotational speed.The results show that the comprehensive reliability of structure is 0.9904 when the allowable deformations and stresses of blade and disk are 4.78×10–3 m and 1.41×109 Pa,and 1.64×10–3 m and 1.04×109 Pa,respectively.Besides,gas temperature and rotating speed severely influence the comprehensive reliability of system.Through the comparison of methods,it is shown that the MERSM holds higher computational precision and speed in the probabilistic analysis of turbine blisk,and MERSM computational precision satisfies the requirement of engineering design.The efforts of this study address the difficulties on transients and multiple models coupling for the dynamic probabilistic analysis of multi-component system with multi-failure modes.展开更多
In order to deal with the disadvantages of excessive grinding and non-uniformity in finished particle under high-pressure grinding rolls （HPGR） finished grinding system, four aspects were investigated, including eva...In order to deal with the disadvantages of excessive grinding and non-uniformity in finished particle under high-pressure grinding rolls （HPGR） finished grinding system, four aspects were investigated, including evaluating indicators, effects of operating factors, effect of particle uniformity on the flotation and formation mechanism of particle uniformity. Experiment of HPGR finished grinding system, cationic reverse flotation experiment and simulation test of particle bed comminution under the condition of quasi-static were carried out. Theoretical analyses indicated that both of uniformity coefficient and average particle size should be included in the uniformity analysis of the mineral particles. The results show that the effect of circulation fan impeller speed on particle uniformity is the most evident, HPGR working pressure and roll gap are second and HPGR roller speed is the last. Average particle size has a more obvious effect on the grade of flotation concentrate while uniformity coefficient has a more obvious effect on the flotation recovery. Considering the two aspects of grade and recovery, the optimal uniformity coefficient for flotation is 1.1-1.2 and the optimal average particle size for flotation is 50-55 μm. The operating factors which promote the shielding effect and compact effect in the HPGR finished grinding system should be strengthened based on the uniformity of particles.展开更多
The failure of spur gears operating in highly contaminated media was studied. In fact, the effect of the presence of solid particles in gear mechanisms during surface tooth contact was observed. It is shown that the s...The failure of spur gears operating in highly contaminated media was studied. In fact, the effect of the presence of solid particles in gear mechanisms during surface tooth contact was observed. It is shown that the solid contaminants lead to significant wear in the first few operating cycles, in zones with a high rate of sliding. The scanning electron microscopy(SEM) images show clearly that the wear is more significant for a dry contact in the presence of larger size particles. Indeed, the presence of contaminants leads to an increase in friction, and therefore raises the temperature and the vibration levels when the operation of gear mechanism becomes very severe especially for a dry contact under the effect of larger size particles. On the other hand, we have tried to obtain a better understanding and a good description of wear debris distributions in gear mechanisms by using unimodal, single distribution models(Weibull and three-parameter Weibull).展开更多
The performance of the chemical fuel determines the altitude,range and longevity of spacecraft in air and space exploration.Promising alternatives(e.g.,hypergolic ionic liquids or high-energy composites)with high-ener...The performance of the chemical fuel determines the altitude,range and longevity of spacecraft in air and space exploration.Promising alternatives(e.g.,hypergolic ionic liquids or high-energy composites)with high-energy density,heat of formation and fast initial rate are considered as potential chemical fuels.As the high-energy density material,hexanitrohexaazaisowurtzitane(CL-20)often serves as secondary explosive with poor self-propagating combustion behaviors.Herein,90%loading CL-20 microspheres with uniform particle sizes are precisely prepared by microfluid method,which exhibit unique hierarchical structure.The morphology,thermal behaviors,as well as combustion performance were further investigated.The results demonstrated that as-prepared spherical particles exhibit prominent thermal compatibility,and the enhanced self-sustaining combustion performance.This work provides an efficient method achieving the uniform high-energy density particles with excellent self-sustaining combustion performance.展开更多
In order to improve the wear resistance and high temperature oxidation resistance of titanium and titanium alloy, the high temperature ultra fine ceramic coating containing nano-size nickel particles was prepared by f...In order to improve the wear resistance and high temperature oxidation resistance of titanium and titanium alloy, the high temperature ultra fine ceramic coating containing nano-size nickel particles was prepared by flow coat method on the surface of industrially pure titanium TB1-0. The effects of nano-size nickel particles on the wear resistance and high temperature oxidation resistance of coating substrate system were investigated through oxidation kinetics experiment and wear resistance test. The morphologies of the specimens were examined by means of optical microscopy, scanning electron microscopy and X-ray diffraction. The results show that the high temperature ultra fine ceramic coating has notable protection effect on industrially pure titanium TB1-0 from oxidation. The oxidation and wear resistance properties of the coating can be effectively improved by adding nano-size nickel particles. The oxidative mass gain of the specimen decreases from 11.33 mg·cm-2 to 5.25 mg·cm-2 and the friction coefficient decreases from 1.1 to 0.6 by adding nano-size nickel particles, and the coating containing 10% （mass fraction） nano-size nickel shows the optimum properties.展开更多
The microscopic characteristics of skeletal particles in rock and soil media have important effects on macroscopic mechanical properties.A mathematical procedure called spherical harmonic function analysis was here de...The microscopic characteristics of skeletal particles in rock and soil media have important effects on macroscopic mechanical properties.A mathematical procedure called spherical harmonic function analysis was here developed to characterize micromorphology of particles and determine the meso effects in a discrete manner.This method has strong mathematical properties with respect to orthogonality and rotating invariance.It was used here to characterize and reconstruct particle micromorphology in three-dimensional space.The applicability and accuracy of the method were assessed through comparison of basic geometric properties such as volume and surface area.The results show that the micromorphological characteristics of reproduced particles become more and more readily distinguishable as the reproduced order number of spherical harmonic function increases,and the error can be brought below 5%when the order number reaches 10.This level of precision is sharp enough to distinguish the characteristics of real particles.Reconstructed particles of the same size but different reconstructed orders were used to form cylindrical samples,and the stress-strain curves of these samples filled with different-order particles which have their mutual morphological features were compared using PFC3D.Results show that the higher the spherical harmonic order of reconstructed particles,the lower the initial compression modulus and the larger the strain at peak intensity.However,peak strength shows only a random relationship to spherical harmonic order.Microstructure reconstruction was here shown to be an efficient means of numerically simulating of multi-scale rock and soil media and studying the mechanical properties of soil samples.展开更多
Mechanical behaviors of granular materials are complicated and greatly influenced by the particle shape.Current,some composite approaches have been proposed for realistic particle shape modelling within discrete eleme...Mechanical behaviors of granular materials are complicated and greatly influenced by the particle shape.Current,some composite approaches have been proposed for realistic particle shape modelling within discrete element method(DEM),while they cannot give a good representation to the shape and mass properties of a real particle.In this work,a novel algorithm is developed to model an arbitrary particle using a cluster of non-overlapping disks.The algorithm mainly consists of two components:boundary filling and domain filling.In the boundary filling,some disks are placed along the boundary for a precise representation of the particle shape,and some more disks are placed in the domain to give an approximation to the mass properties of the particle in the domain filling.Besides,a simple method is proposed to correct the mass properties of a cluster after domain filling and reduce the number of the disks in a cluster for lower computational load.Moreover,it is another great merit of the algorithm that a cluster generated by the algorithm can be used to simulate the particle breakage because of no overlaps between the disks in a cluster.Finally,several examples are used to show the robust performance of the algorithm.A current FORTRAN version of the algorithm is available by contacting the author.展开更多
Fine-grained 01420 Al-Li alloy sheets were produced by thermo-mechanical processing based on the mechanism of particle stimulated nucleation of recrystallization.The thermo-mechanically processed sheets were observed ...Fine-grained 01420 Al-Li alloy sheets were produced by thermo-mechanical processing based on the mechanism of particle stimulated nucleation of recrystallization.The thermo-mechanically processed sheets were observed to contain layers of different microstructures along the thickness.The precipitate behavior of the second phase particles and their effects on the distribution of dislocations and layered recrystallized grain structure were analyzed by optical microscopy(OM),scanning electron microscopy(SEM),transmission electron microscopy(TEM) and X-ray diffractometry(XRD).The formation mechanism of the gradient particles was discussed.The results show that after aging,a gradient distribution of large particles along the thickness is observed,the particles in the surface layer(SL) are distributed homogeneously,whereas those in the center layer(CL) are mainly distributed parallel to the rolling direction,and the volume fraction of the particles in the SL is higher than that in the CL.Subsequent rolling in the presence of layer-distributed particles results in a corresponding homogeneous distribution of highly strained regions in the SL and a banded distribution of them in CL,which is the main reason for the formation of layered grain structure along the thickness in the sheets.展开更多
Rapid dewatering and thickening of whole-tailings with ultrafine particles is one of the most important processes for the whole-tailings paste preparation. Deep-cone thickener, a kind of such process for the flocculat...Rapid dewatering and thickening of whole-tailings with ultrafine particles is one of the most important processes for the whole-tailings paste preparation. Deep-cone thickener, a kind of such process for the flocculation and settling of whole-tailings, is particularly necessary to study. However, there exist many problems in observing the flocculation and settling process of whole-tailings, as well as the particle size distribution(PSD) of whole-tailings floccules in deep-cone thickener. Population balance model(PBM) is applied to predict the PSD in deep-cone thickener, and LUO model and GHADIRI model are employed to study the aggregation and fragmentation mechanism of the whole-tailings particles, respectively. Through three-dimensional numerical simulation on the whole-tailings flocculation and settling in deep-cone thickener using computational fluid dynamics(CFD)-PBM, the distribution of density and turbulent kinetic energy in deep-cone thickener were obtained, at the same time the spatio-temporal changes of whole-tailings floccules particle size distribution are analyzed. Finally, the major flocculation position in deep-cone thickener is found and the flocculation settling rules of whole-tailings are achieved.展开更多
Adding a moving baffle to the drum is a new way to enhance the motion and mixing of particles in rotating drums.To obtain its influence on binary particles,horizontal rotating drums provided with a moving baffle were ...Adding a moving baffle to the drum is a new way to enhance the motion and mixing of particles in rotating drums.To obtain its influence on binary particles,horizontal rotating drums provided with a moving baffle were investigated by discrete element method(DEM).AtΩ=15 r/min,increasing the length of moving baffle can increase the fluctuation amplitude of average particle velocity.AtΩ=60 r/min,the influence of the moving baffle on the average velocity fluctuation tends to be more random.At both rotational speeds,the moving baffle causes the average particle velocity to fluctuate more sharply.The moving baffle can enhance particle mixing.AtΩ=15 r/min,the moving baffle with length ofδ=1/3 can best enhance particle mixing.However,atΩ=60 r/min,only the moving baffle with a specific length(δ=1/4)can enhance mixing.This basic research has a positive reference value for the application of the moving baffle in industry.展开更多
基金Project(2021YFC2801904)supported by the National Key R&D Program of ChinaProject(KY10100230067)supported by the Basic Product Innovation Research Project,China+3 种基金Projects(52271130,52305344)supported by the National Natural Science Foundation of ChinaProjects(ZR2020ME017,ZR2020QE186)supported by the Natural Science Foundation of Shandong Province,ChinaProjects(AMGM2024F11,AMGM2021F10,AMGM2023F06)supported by the Science Fund of Shandong Laboratory of Advanced Materials and Green Manufacturing at Yantai,ChinaProject(KY90200210015)supported by Leading Scientific Research Project of China National Nuclear Corporation(CNNC),China。
文摘WC particles reinforced CoCrFeNiMo high-entropy alloy(HEA)composite coatings were prepared on Cr12MoV steel successfully by laser cladding technology to improve the wear resistance of substrates.Effect of WC content on microstructure and wear property of the composite coatings was studied in detail.Large numbers of carbides with four main types:primary carbide crystals,eutectic structures,massive crystals growing along the periphery of the remaining WC particles and incompletely fused WC particles,were found to exist in the WC/CoCrFeNiMo composite coatings.With increasing WC content,the microhardness of coatings is gradually improved while the average friction coefficients follow the opposite trend due to solid solution strengthening and second phase strengthening effect.The maximum microhardness and minimum friction coefficient are HV_(0.2)689.7 and 0.72,respectively,for the composite coating with 30 wt.%WC,the wear resistance of the substrate is improved significantly,the wear mechanisms are spalling wear and abrasive wear due to their high microhardness.
基金Project(SICGM2023301) supported by the State Key Laboratory of Strata Intelligent Control and Green Mining Co-founded by Shandong Province and the Ministry of Science and Technology,ChinaProject(SMDPC202202) supported by the Key Laboratory of Mining Disaster Prevention and Control,ChinaProject(U21A2030) supported by the National Natural Science Foundation of China。
文摘Microseismic (MS) source location plays an important role in MS monitoring. This paper proposes a MS source location method based on particle swarm optimization (PSO) and multi-sensor arrays, where a free weight joints the P-wave first arrival data. This method adaptively adjusts the preference for “superior” arrays and leverages “inferior” arrays to escape local optima, thereby improving the location accuracy. The effectiveness and stability of this method were validated through synthetic tests, pencil-lead break (PLB) experiments, and mining engineering applications. Specifically, for synthetic tests with 1 μs Gaussian noise and 100 μs large noise in rock samples, the location error of the multi-sensor arrays jointed location method is only 0.30 cm, which improves location accuracy by 97.51% compared to that using a single sensor array. The average location error of PLB events on three surfaces of a rock sample is reduced by 48.95%, 26.40%, and 55.84%, respectively. For mine blast event tests, the average location error of the dual sensor arrays jointed method is 62.74 m, 54.32% and 14.29% lower than that using only sensor arrays 1 and 2, respectively. In summary, the proposed multi-sensor arrays jointed location method demonstrates good noise resistance, stability, and accuracy, providing a compelling new solution for MS location in relevant mining scenarios.
基金Project(52025085)supported by the National Science Foundation for Distinguished Young Scholars of ChinaProjects(52208421,52408394)supported by the National Natural Science Foundation of China+2 种基金Project(2023JJ40050)supported by the Hunan Provincial Natural Science Foundation,ChinaProject(2024JJ1001)supported by the Science Fund for Creative Research Groups of Hunan Provincial Natural Science Foundation,ChinaProject(kfj210201)supported by the Open Fund of the Key Laboratory of Highway Engineering of Ministry of Education(Changsha University of Science&Technology),China。
文摘As a typical solid waste from the iron and steel,the mechanical properties of steel slag are regarded as the core basis for realizing its resource recycling.To explore the influence of shape and external loading speed on the crushing characteristics of steel slag,single particle crushing tests were carried out.The research focuses on the correlation between parameters such as the load−displacement relationship of single particles,crushing mode,crushing energy,and Weibull modulus,as well as external loading rate and quantified morphological parameters.The results show that the single particle crushing modes of steel slag mainly consist of three modes:through-splitting,complete fragmentation and local cutting;Compared with natural aggregates or recycled materials,steel slag particles are found to potentially exhibit higher compressive strength and the increase in loading rate further accelerates the occurrence of particle crushing behavior;Significant impacts on the crushing mode and characteristic stress of steel slag particles are exerted by their shape differences,and the energy release mode is jointly regulated by shape and loading rate.This research provides theoretical guidance and technical support for the diversified utilization of steel slag single particles,a new type of solid waste resource.
基金Projects(51878103,52208370)supported by the National Natural Science Foundation of ChinaProject(cstc2020jcyjcxtt X0003)supported by the Innovation Group Science Foundation of the Natural Science Foundation of Chongqing,ChinaProject(2022CDJQY-012)supported by the Fundamental Research Funds for the Central Universities,China。
文摘To understand the specific behaviors of coastal coral sand slope foundations,discrete element method(DEM)was employed to examine the effect of breakable particle corners on the performance of coral sand slope foundations under a strip footing,from macro to micro scales.The results demonstrate that the bearing characteristics of coral sand slope foundations can be successfully modeled by utilizing breakable corner particles in simulations.The dual effects of interlocking and breakage of corners well explained the specific shallower load transmission and narrower shear stress zones in breakable corner particle slopes.Additionally,the study revealed the significant influence of breakable corners on soil behaviors on slopes.Furthermore,progressive corner breakage within slip bands was successfully identified as the underling mechanism in determining the unique bearing characteristics and the distinct failure patterns of breakable corner particle slopes.This study provides a new perspective to clarify the behaviors of slope foundations composed of breakable corner particle materials.
文摘Low collateral damage weapons achieve controlled personnel injury through the coupling of shock waves and particle swarms,where the particle swarms arise from the high-explosive dispersion of compacted metal particle ring.To investigate the dynamic response of the human target under combined shock waves and particle swarms loading,a physical human surrogate torso model(HSTM)was developed,and the dynamic response test experiment was conducted under the combined loading.The effects of particle size on the loading parameters,the damage patterns of the ballistic plate and HSTM,and the dynamic response parameters of the HSTM with and without protection are mainly analyzed.Our findings revealed that particle swarms can effectively delay the shock wave attenuation,especially the best effect when the particle size was 0.28–0.45 mm.The ballistic plate mainly exhibited dense perforation of the outer fabric and impacted crater damage of ceramic plates,whereas the unprotected HSTM was mainly dominated by high-density and small-size ballistic cavity group damage.The peak values of the dynamic response parameters for the HSTM under combined loading were significantly larger than those under bare charge loading,with multiple peaks observed.Under unprotected conditions,the peak acceleration of skeletons and peak pressure of organs increased with the particle size.Under protected conditions,the particle size,the number of particles hit,and the fit of the ballistic plate to the HSTM together affected the dynamic response parameters of the HSTM.
基金Project(51005238)supported by the National Natural Science Foundation of China
文摘To improve the mainlainability design efficiency and quality, a layout optimization method for maintainability of multi-component systems was proposed. The impact of the component layout design on system maintainability was analyzed, and the layout problem for maintainability was presented. It was formulated as an optimization problem, where maintainability, layout space and distance requirement were formulated as objective functions. A multi-objective particle swarm optimization algorithm, in which the constrained-domination relationship and the update strategy of the global best were simply modified, was then used to obtain Pareto optimal solutions for the maintainability layout design problem. Finally, application in oxygen generation system of a spacecraft was studied in detail to illustrate the effectiveness and usefulness of the proposed method. The results show that the concurrent maintainability design can be carried out during the layout design process by solving the layout optimization problem for maintainability.
文摘Hydrothermal method was used to synthesize nanoscale particles of MnZn ferrites. The crystallites were characterized by XRD, TEM and SEM. The effects of the reaction time, temperature and additives on the product were investigated. Crystallization process would be carried out above 160 ℃ for 5 h or more, higher temperature can reduce the reaction time. Additives were used to remove impurities such as Fe 2O 3, ZnMnO 3.10～15 nm pure slightly agglomerated MnZn ferrite crystallites with a narrow grain size distribution were obtained.
文摘The slurry pump is the key component of a dredger. Solid particles have strong influence on the performance of a slurry pump. The movement of solid particles in a centrifugal impeller was studied using particle image velocimetry(PIV) measurement. The experiments were conducted in a dredging pump model at Hohai University. Some transparent glass spheres with diameter of 0. 2-0. 4 mm were used as solid particles. The concentration and relative velocities of the particles were analyzed to investigate the particle trajectory. The results show that the concentration of the particles on the pressure surfaces of the blades is higher than on the suction surfaces,and the particles tend to move towards the suction surfaces. Moreover,the particles have faster relative velocities than the liquid phase through the flow channels of the impeller.
基金Project(71671035)supported by the National Natural Science Foundation of ChinaProjects(ZK15-03-01,ZK16-03-07)supported by Open Fund of Jiangsu Wind Power Engineering Technology Center of China
文摘Aiming at wind turbines,the opportunistic maintenance optimization is carried out for multi-component system,where minimal repair,imperfect repair,replacement as well as their effects on component’s effective age are considered.At each inspection point,appropriate maintenance mode is selected according to the component’s effective age and its maintenance threshold.To utilize the maintenance opportunities for the components among the wind turbines,opportunistic maintenance approach is adopted.Meanwhile,the influence of seasonal factor on the component’s failure rate and improvement factor’s decrease with the increase of repair’s times are also taken into account.The maintenance threshold is set as the decision variable,and an opportunistic maintenance optimization model is proposed to minimize wind turbine’s life-cycle maintenance cost.Moreover,genetic algorithm is adopted to solve the model,and the effectiveness is verified with a case study.The results show that based on the component’s inherent reliability and maintainability,the proposed model can provide optimal maintenance plans accordingly.Furthermore,the higher the component’s reliability and maintainability are,the less the times of repair and replacement will be.
基金supported by the Postdoctoral Science Foundation of China(20080431380)
文摘Although opportunistic maintenance strategies are widely used for multi-component systems, all opportunistic mainte- nance strategies only consider economic dependence and do not take structural dependence into account. An opportunistic main- tenance strategy is presented for a multi-component system that considers both structural dependence and economic dependence. The cost relation and time relation among components based on structural dependence are developed. The maintenance strategy for each component of a multi-component system involves one of five maintenance actions, namely, no-maintenance, a minimal maintenance action, an imperfect maintenance action, a perfect maintenance action, and a replacement action. The maintenance action is determined by the virtual age of the component, the life expectancy of the component, and the age threshold values. Monte Carlo simulation is designed to obtain the optimal oppor- tunistic maintenance strategy of the system over its lifetime. The simulation result reveals that the minimum maintenance cost with a strategy that considers structural dependence is less than that with a strategy that does not consider structural dependence. The availability with a strategy that considers structural dependence is greater than that with a strategy that does not consider structural dependence under the same conditions.
基金Projects (51275138,51605016) supported by the National Natural Science Foundation of ChinaProject (12531109) supported by the Science Foundation of Heilongjiang Provincial Department of Education,ChinaProject supported by Research Start-up Funding of Fudan University,China
文摘For unacceptable computational efficiency and accuracy on the probabilistic analysis of multi-component system with multi-failure modes,this paper proposed multi-extremum response surface method(MERSM).MERSM model was established based on quadratic polynomial function by taking extremum response surface model as the sub-model of multi-response surface method.The dynamic probabilistic analysis of an aeroengine turbine blisk with two components,and their reliability of deformation and stress failures was obtained,based on thermal-structural coupling technique,by considering the nonlinearity of material parameters and the transients of gas flow,gas temperature and rotational speed.The results show that the comprehensive reliability of structure is 0.9904 when the allowable deformations and stresses of blade and disk are 4.78×10–3 m and 1.41×109 Pa,and 1.64×10–3 m and 1.04×109 Pa,respectively.Besides,gas temperature and rotating speed severely influence the comprehensive reliability of system.Through the comparison of methods,it is shown that the MERSM holds higher computational precision and speed in the probabilistic analysis of turbine blisk,and MERSM computational precision satisfies the requirement of engineering design.The efforts of this study address the difficulties on transients and multiple models coupling for the dynamic probabilistic analysis of multi-component system with multi-failure modes.
基金Project(2013EG132088)supported by Special Program for Research Institutes of the Ministry of Science and Technology,ChinaProject(12010402c187)supported by Key Science and Technology Program of Anhui Province,China
文摘In order to deal with the disadvantages of excessive grinding and non-uniformity in finished particle under high-pressure grinding rolls （HPGR） finished grinding system, four aspects were investigated, including evaluating indicators, effects of operating factors, effect of particle uniformity on the flotation and formation mechanism of particle uniformity. Experiment of HPGR finished grinding system, cationic reverse flotation experiment and simulation test of particle bed comminution under the condition of quasi-static were carried out. Theoretical analyses indicated that both of uniformity coefficient and average particle size should be included in the uniformity analysis of the mineral particles. The results show that the effect of circulation fan impeller speed on particle uniformity is the most evident, HPGR working pressure and roll gap are second and HPGR roller speed is the last. Average particle size has a more obvious effect on the grade of flotation concentrate while uniformity coefficient has a more obvious effect on the flotation recovery. Considering the two aspects of grade and recovery, the optimal uniformity coefficient for flotation is 1.1-1.2 and the optimal average particle size for flotation is 50-55 μm. The operating factors which promote the shielding effect and compact effect in the HPGR finished grinding system should be strengthened based on the uniformity of particles.
文摘The failure of spur gears operating in highly contaminated media was studied. In fact, the effect of the presence of solid particles in gear mechanisms during surface tooth contact was observed. It is shown that the solid contaminants lead to significant wear in the first few operating cycles, in zones with a high rate of sliding. The scanning electron microscopy(SEM) images show clearly that the wear is more significant for a dry contact in the presence of larger size particles. Indeed, the presence of contaminants leads to an increase in friction, and therefore raises the temperature and the vibration levels when the operation of gear mechanism becomes very severe especially for a dry contact under the effect of larger size particles. On the other hand, we have tried to obtain a better understanding and a good description of wear debris distributions in gear mechanisms by using unimodal, single distribution models(Weibull and three-parameter Weibull).
基金supported by the Project of State Key Laboratory of Environment-friendly Energy Materials,Southwest University of Science and Technology(No.20fksy18)。
文摘The performance of the chemical fuel determines the altitude,range and longevity of spacecraft in air and space exploration.Promising alternatives(e.g.,hypergolic ionic liquids or high-energy composites)with high-energy density,heat of formation and fast initial rate are considered as potential chemical fuels.As the high-energy density material,hexanitrohexaazaisowurtzitane(CL-20)often serves as secondary explosive with poor self-propagating combustion behaviors.Herein,90%loading CL-20 microspheres with uniform particle sizes are precisely prepared by microfluid method,which exhibit unique hierarchical structure.The morphology,thermal behaviors,as well as combustion performance were further investigated.The results demonstrated that as-prepared spherical particles exhibit prominent thermal compatibility,and the enhanced self-sustaining combustion performance.This work provides an efficient method achieving the uniform high-energy density particles with excellent self-sustaining combustion performance.
文摘In order to improve the wear resistance and high temperature oxidation resistance of titanium and titanium alloy, the high temperature ultra fine ceramic coating containing nano-size nickel particles was prepared by flow coat method on the surface of industrially pure titanium TB1-0. The effects of nano-size nickel particles on the wear resistance and high temperature oxidation resistance of coating substrate system were investigated through oxidation kinetics experiment and wear resistance test. The morphologies of the specimens were examined by means of optical microscopy, scanning electron microscopy and X-ray diffraction. The results show that the high temperature ultra fine ceramic coating has notable protection effect on industrially pure titanium TB1-0 from oxidation. The oxidation and wear resistance properties of the coating can be effectively improved by adding nano-size nickel particles. The oxidative mass gain of the specimen decreases from 11.33 mg·cm-2 to 5.25 mg·cm-2 and the friction coefficient decreases from 1.1 to 0.6 by adding nano-size nickel particles, and the coating containing 10% （mass fraction） nano-size nickel shows the optimum properties.
基金Project(2015CB057903)supported by the National Basic Research Program of ChinaProjects(51679071,51309089)supported by the National Natural Science Foundation of China+2 种基金Project(BK20130846)supported by the Natural Science Foundation of Jiangsu Province,ChinaProject(2013BAB06B00)supported by the National Key Technology R&D Program,ChinaProject(2015B06014)supported by the Fundamental Research Funds for the Central Universities,China
文摘The microscopic characteristics of skeletal particles in rock and soil media have important effects on macroscopic mechanical properties.A mathematical procedure called spherical harmonic function analysis was here developed to characterize micromorphology of particles and determine the meso effects in a discrete manner.This method has strong mathematical properties with respect to orthogonality and rotating invariance.It was used here to characterize and reconstruct particle micromorphology in three-dimensional space.The applicability and accuracy of the method were assessed through comparison of basic geometric properties such as volume and surface area.The results show that the micromorphological characteristics of reproduced particles become more and more readily distinguishable as the reproduced order number of spherical harmonic function increases,and the error can be brought below 5%when the order number reaches 10.This level of precision is sharp enough to distinguish the characteristics of real particles.Reconstructed particles of the same size but different reconstructed orders were used to form cylindrical samples,and the stress-strain curves of these samples filled with different-order particles which have their mutual morphological features were compared using PFC3D.Results show that the higher the spherical harmonic order of reconstructed particles,the lower the initial compression modulus and the larger the strain at peak intensity.However,peak strength shows only a random relationship to spherical harmonic order.Microstructure reconstruction was here shown to be an efficient means of numerically simulating of multi-scale rock and soil media and studying the mechanical properties of soil samples.
基金Project(2011CB013504)supported by the National Basic Research Program(973 Program)of ChinaProject(2013BAB06B01)supported by Key Projects in the National Science&Technology Pillar Program during the Twelfth Five-year Plan Period,China+1 种基金Projects(51309089,51479049)supported by National Natural Science Foundation of ChinaProject(487237)supported by Natural Sciences and Engineering Research Council of Canada
文摘Mechanical behaviors of granular materials are complicated and greatly influenced by the particle shape.Current,some composite approaches have been proposed for realistic particle shape modelling within discrete element method(DEM),while they cannot give a good representation to the shape and mass properties of a real particle.In this work,a novel algorithm is developed to model an arbitrary particle using a cluster of non-overlapping disks.The algorithm mainly consists of two components:boundary filling and domain filling.In the boundary filling,some disks are placed along the boundary for a precise representation of the particle shape,and some more disks are placed in the domain to give an approximation to the mass properties of the particle in the domain filling.Besides,a simple method is proposed to correct the mass properties of a cluster after domain filling and reduce the number of the disks in a cluster for lower computational load.Moreover,it is another great merit of the algorithm that a cluster generated by the algorithm can be used to simulate the particle breakage because of no overlaps between the disks in a cluster.Finally,several examples are used to show the robust performance of the algorithm.A current FORTRAN version of the algorithm is available by contacting the author.
基金Project(2006DFA53250) supported by the International Science and Technology Cooperation Program of ChinaProject(2005CB623706) supported by the Major State Basic Research Development Program of China
文摘Fine-grained 01420 Al-Li alloy sheets were produced by thermo-mechanical processing based on the mechanism of particle stimulated nucleation of recrystallization.The thermo-mechanically processed sheets were observed to contain layers of different microstructures along the thickness.The precipitate behavior of the second phase particles and their effects on the distribution of dislocations and layered recrystallized grain structure were analyzed by optical microscopy(OM),scanning electron microscopy(SEM),transmission electron microscopy(TEM) and X-ray diffractometry(XRD).The formation mechanism of the gradient particles was discussed.The results show that after aging,a gradient distribution of large particles along the thickness is observed,the particles in the surface layer(SL) are distributed homogeneously,whereas those in the center layer(CL) are mainly distributed parallel to the rolling direction,and the volume fraction of the particles in the SL is higher than that in the CL.Subsequent rolling in the presence of layer-distributed particles results in a corresponding homogeneous distribution of highly strained regions in the SL and a banded distribution of them in CL,which is the main reason for the formation of layered grain structure along the thickness in the sheets.
基金Project(51174032)supported by the National Natural Science Foundation of ChinaProject(NCET-10-0225)supported by the Program for New Century Excellent Talents in University,ChinaProject(FRF-TP-09-001A)supported by the Fundamental Research Funds for the Central Universities,China
文摘Rapid dewatering and thickening of whole-tailings with ultrafine particles is one of the most important processes for the whole-tailings paste preparation. Deep-cone thickener, a kind of such process for the flocculation and settling of whole-tailings, is particularly necessary to study. However, there exist many problems in observing the flocculation and settling process of whole-tailings, as well as the particle size distribution(PSD) of whole-tailings floccules in deep-cone thickener. Population balance model(PBM) is applied to predict the PSD in deep-cone thickener, and LUO model and GHADIRI model are employed to study the aggregation and fragmentation mechanism of the whole-tailings particles, respectively. Through three-dimensional numerical simulation on the whole-tailings flocculation and settling in deep-cone thickener using computational fluid dynamics(CFD)-PBM, the distribution of density and turbulent kinetic energy in deep-cone thickener were obtained, at the same time the spatio-temporal changes of whole-tailings floccules particle size distribution are analyzed. Finally, the major flocculation position in deep-cone thickener is found and the flocculation settling rules of whole-tailings are achieved.
基金Project(51676032)supported by the National Natural Science Foundation of ChinaProject(IRT_17R19)supported by the Program for Changjiang Scholars and Innovative Research Team in University,China
文摘Adding a moving baffle to the drum is a new way to enhance the motion and mixing of particles in rotating drums.To obtain its influence on binary particles,horizontal rotating drums provided with a moving baffle were investigated by discrete element method(DEM).AtΩ=15 r/min,increasing the length of moving baffle can increase the fluctuation amplitude of average particle velocity.AtΩ=60 r/min,the influence of the moving baffle on the average velocity fluctuation tends to be more random.At both rotational speeds,the moving baffle causes the average particle velocity to fluctuate more sharply.The moving baffle can enhance particle mixing.AtΩ=15 r/min,the moving baffle with length ofδ=1/3 can best enhance particle mixing.However,atΩ=60 r/min,only the moving baffle with a specific length(δ=1/4)can enhance mixing.This basic research has a positive reference value for the application of the moving baffle in industry.
