A three-dimensional finite element model was established for the milling of thin-walled parts. The physical model of the milling of the part was established using the AdvantEdge FEM software as the platform. The alumi...A three-dimensional finite element model was established for the milling of thin-walled parts. The physical model of the milling of the part was established using the AdvantEdge FEM software as the platform. The aluminum alloy impeller was designated as the object to be processed and the boundary conditions which met the actual machining were set. Through the solution, the physical quantities such as the three-way cutting force, the tool temperature, and the tool stress were obtained, and the calculation of the elastic deformation of the thin-walled blade of the free-form surface at the contact points between the tool and the workpiece was realized. The elastic deformation law of the thin-walled blade was then predicted. The results show that the maximum deviation between the predicted value and the actual measured machining value of the elastic deformation was 26.055 μm; the minimum deviation was 2.011 μm, with the average deviation being 10.154 μm. This shows that the prediction is in close agreement with the actual result.展开更多
Many researches show that, in metal cutting process, tool wear rate depends on some cutting process parameters, such as temperature at tool face, contact pressure and relative sliding velocity at tool/chip and tool/wo...Many researches show that, in metal cutting process, tool wear rate depends on some cutting process parameters, such as temperature at tool face, contact pressure and relative sliding velocity at tool/chip and tool/workpiece interfaces. Finite element method(FEM) application enables the estimate of these parameters and the tool wear. A tool wear estimate program based on chip formation and heat transfer analysis is designed and compiled with Python to calculate the wear rate and volume, and update tool geometry according to the tool wear. The progressive flank and crater wears in milling operation are estimated by the program. The FEM code ABAQUS/Explicit and Standard are employed to analyze chip formation and heat transfer process.展开更多
基金Project(U1530138)supported by the National Natural Science Foundation of ChinaProject(A1-8903-17-0103)supported by the Natural Science Foundation of Shanghai Municipal Education Commission,China
文摘A three-dimensional finite element model was established for the milling of thin-walled parts. The physical model of the milling of the part was established using the AdvantEdge FEM software as the platform. The aluminum alloy impeller was designated as the object to be processed and the boundary conditions which met the actual machining were set. Through the solution, the physical quantities such as the three-way cutting force, the tool temperature, and the tool stress were obtained, and the calculation of the elastic deformation of the thin-walled blade of the free-form surface at the contact points between the tool and the workpiece was realized. The elastic deformation law of the thin-walled blade was then predicted. The results show that the maximum deviation between the predicted value and the actual measured machining value of the elastic deformation was 26.055 μm; the minimum deviation was 2.011 μm, with the average deviation being 10.154 μm. This shows that the prediction is in close agreement with the actual result.
基金Sponsored by National Natural Science Foundation of China(NSFC50505003)Excellent Young Scholars Research Foundation of Beijing Institute of Technology(000Y03-14)
文摘Many researches show that, in metal cutting process, tool wear rate depends on some cutting process parameters, such as temperature at tool face, contact pressure and relative sliding velocity at tool/chip and tool/workpiece interfaces. Finite element method(FEM) application enables the estimate of these parameters and the tool wear. A tool wear estimate program based on chip formation and heat transfer analysis is designed and compiled with Python to calculate the wear rate and volume, and update tool geometry according to the tool wear. The progressive flank and crater wears in milling operation are estimated by the program. The FEM code ABAQUS/Explicit and Standard are employed to analyze chip formation and heat transfer process.
