In order to investigate the process of incremental sheet forming (ISF) through both experimental and numerical approaches, a three-dimensional elasto-plastic finite element model (FEM) was developed to simulate the pr...In order to investigate the process of incremental sheet forming (ISF) through both experimental and numerical approaches, a three-dimensional elasto-plastic finite element model (FEM) was developed to simulate the process and the simulated results were compared with those of experiment. The results of numerical simulations, such as the strain history and distribution, the stress state and distribution, sheet thickness distribution, etc, were discussed in details, and the influences of process parameters on these results were also analyzed. The simulated results of the radial strain and the thickness distribution are in good agreement with experimental results. The simulations reveal that the deformation is localized around the tool and constantly remains close to a plane strain state. With decreasing depth step, increasing tool diameter and wall inclination angle, the axial stress reduces, leading to less thinning and more homogeneous plastic strain and thickness distribution. During ISF, the plastic strain increases stepwise under the action of the tool. Each increase in plastic strain is accompanied by hydrostatic pressure, which explains why obtainable deformation using ISF exceeds the forming limits of conventional sheet forming.展开更多
Being aimed at the inside wall wrinkling and sinking phenomenon of palladium-yttrium alloy thin wall spiral tube used for preparation of high purity hydrogen, extraction of hydrogen isotope, and purification and separ...Being aimed at the inside wall wrinkling and sinking phenomenon of palladium-yttrium alloy thin wall spiral tube used for preparation of high purity hydrogen, extraction of hydrogen isotope, and purification and separation of hydrogen in the winding process, this article analyzed the reasons for above phenomena, established a numerical simulation model of winding process of above tube, using elastic-plastic Finite Element method analyzed the max. tensile stress and max. compression stress and their locations, thereby provides a theory base for the control of working forming course of thin wall spiral tube.展开更多
In this paper, the internal fluid motion of a jet system is described by the Navier Stokes mechanics equations. For the simulation of the motion, the penalty function finite element method is used, and the velocity ve...In this paper, the internal fluid motion of a jet system is described by the Navier Stokes mechanics equations. For the simulation of the motion, the penalty function finite element method is used, and the velocity vectors and stream function curves are obtained. Using the Prandtl theory, this paper derives the free jet velocity and the jet bunch width in a half-space, the latter of which is amended by experiment. The results obtained in this paper are applied to micro-type high pressure water jet cleaner and the ejector of rocket engine.展开更多
近年来,部分特高压换流变压器在运行中相继发生电弧短路故障并引发爆炸、起火事故,严重威胁直流系统安全稳定运行。充油设备故障冲击下的结构失效机制尚不明确,且缺乏成熟的数值计算方法,制约故障防爆技术的发展。基于此,该文提出一套...近年来,部分特高压换流变压器在运行中相继发生电弧短路故障并引发爆炸、起火事故,严重威胁直流系统安全稳定运行。充油设备故障冲击下的结构失效机制尚不明确,且缺乏成熟的数值计算方法,制约故障防爆技术的发展。基于此,该文提出一套适用于高能电弧故障冲击的结构失效仿真计算方法。首先,建立有限腔体内油中电弧能量持续注入的气泡动力学模型,准确描述故障气泡的脉动膨胀行为;其次,提出自适应有限元-光滑粒子流体动力学(finite element method-smoothed particle hydrodynamics,FEM-SPH)耦合方法,利用SPH粒子继承失效前的物理信息参与FEM计算;进行不同能量、不同位置的电弧故障仿真计算,获得换流变压器结构的薄弱区域及其破裂行为,复现了油箱结构失效行为。研究发现,油箱顶盖两侧及侧壁转角接缝位置容易发生应力集中现象。一旦结构出现裂缝,将在极短时间内沿着应力集中方向快速发展,最终导致壁面整体撕裂。可知,该方法揭示的结构失效行为可为改进变压器设计和提高设备安全性提供依据。展开更多
针对高速电机和飞轮储能系统等对空间利用率要求较高的场合,提出一种新型异极径向混合磁轴承(heteropolar radial hybrid magnetic bearing,HRHMB).首先,建立该磁轴承的等效磁路模型,通过解析磁场得出其电流刚度、位移刚度及电磁力,并...针对高速电机和飞轮储能系统等对空间利用率要求较高的场合,提出一种新型异极径向混合磁轴承(heteropolar radial hybrid magnetic bearing,HRHMB).首先,建立该磁轴承的等效磁路模型,通过解析磁场得出其电流刚度、位移刚度及电磁力,并通过有限元仿真验证其有效性;然后,在相同约束条件下与传统偏置磁轴承进行对比,分析磁轴承的刚度特性和空间利用率;最后,通过有限元仿真研究新型磁轴承径向两自由度间的电磁力耦合,并与传统磁轴承进行对比.研究结果表明:在相同承载力等约束条件下,该新型磁轴承的体积仅为传统磁轴承的0.87倍,其电磁力在控制电流和转子位移影响下的相对误差值为6.5%,而传统磁轴承的电磁力相对误差为13.6%,表明新型磁轴承径向两自由度的电磁力耦合小于传统磁轴承,解耦效果良好.展开更多
基金Project(50175034) supported by the National Natural Science Foundation of China
文摘In order to investigate the process of incremental sheet forming (ISF) through both experimental and numerical approaches, a three-dimensional elasto-plastic finite element model (FEM) was developed to simulate the process and the simulated results were compared with those of experiment. The results of numerical simulations, such as the strain history and distribution, the stress state and distribution, sheet thickness distribution, etc, were discussed in details, and the influences of process parameters on these results were also analyzed. The simulated results of the radial strain and the thickness distribution are in good agreement with experimental results. The simulations reveal that the deformation is localized around the tool and constantly remains close to a plane strain state. With decreasing depth step, increasing tool diameter and wall inclination angle, the axial stress reduces, leading to less thinning and more homogeneous plastic strain and thickness distribution. During ISF, the plastic strain increases stepwise under the action of the tool. Each increase in plastic strain is accompanied by hydrostatic pressure, which explains why obtainable deformation using ISF exceeds the forming limits of conventional sheet forming.
文摘Being aimed at the inside wall wrinkling and sinking phenomenon of palladium-yttrium alloy thin wall spiral tube used for preparation of high purity hydrogen, extraction of hydrogen isotope, and purification and separation of hydrogen in the winding process, this article analyzed the reasons for above phenomena, established a numerical simulation model of winding process of above tube, using elastic-plastic Finite Element method analyzed the max. tensile stress and max. compression stress and their locations, thereby provides a theory base for the control of working forming course of thin wall spiral tube.
文摘In this paper, the internal fluid motion of a jet system is described by the Navier Stokes mechanics equations. For the simulation of the motion, the penalty function finite element method is used, and the velocity vectors and stream function curves are obtained. Using the Prandtl theory, this paper derives the free jet velocity and the jet bunch width in a half-space, the latter of which is amended by experiment. The results obtained in this paper are applied to micro-type high pressure water jet cleaner and the ejector of rocket engine.
文摘近年来,部分特高压换流变压器在运行中相继发生电弧短路故障并引发爆炸、起火事故,严重威胁直流系统安全稳定运行。充油设备故障冲击下的结构失效机制尚不明确,且缺乏成熟的数值计算方法,制约故障防爆技术的发展。基于此,该文提出一套适用于高能电弧故障冲击的结构失效仿真计算方法。首先,建立有限腔体内油中电弧能量持续注入的气泡动力学模型,准确描述故障气泡的脉动膨胀行为;其次,提出自适应有限元-光滑粒子流体动力学(finite element method-smoothed particle hydrodynamics,FEM-SPH)耦合方法,利用SPH粒子继承失效前的物理信息参与FEM计算;进行不同能量、不同位置的电弧故障仿真计算,获得换流变压器结构的薄弱区域及其破裂行为,复现了油箱结构失效行为。研究发现,油箱顶盖两侧及侧壁转角接缝位置容易发生应力集中现象。一旦结构出现裂缝,将在极短时间内沿着应力集中方向快速发展,最终导致壁面整体撕裂。可知,该方法揭示的结构失效行为可为改进变压器设计和提高设备安全性提供依据。
文摘针对高速电机和飞轮储能系统等对空间利用率要求较高的场合,提出一种新型异极径向混合磁轴承(heteropolar radial hybrid magnetic bearing,HRHMB).首先,建立该磁轴承的等效磁路模型,通过解析磁场得出其电流刚度、位移刚度及电磁力,并通过有限元仿真验证其有效性;然后,在相同约束条件下与传统偏置磁轴承进行对比,分析磁轴承的刚度特性和空间利用率;最后,通过有限元仿真研究新型磁轴承径向两自由度间的电磁力耦合,并与传统磁轴承进行对比.研究结果表明:在相同承载力等约束条件下,该新型磁轴承的体积仅为传统磁轴承的0.87倍,其电磁力在控制电流和转子位移影响下的相对误差值为6.5%,而传统磁轴承的电磁力相对误差为13.6%,表明新型磁轴承径向两自由度的电磁力耦合小于传统磁轴承,解耦效果良好.
