Basalt fibers/7075 aluminum matrix composites were studied to meet the demand of aluminum alloy drill pipes for material wear resistance.The composites with different basalt fiber additions were prepared by hot presse...Basalt fibers/7075 aluminum matrix composites were studied to meet the demand of aluminum alloy drill pipes for material wear resistance.The composites with different basalt fiber additions were prepared by hot pressed sintering and hot extrusion.The mechanical properties as well as friction and wear properties of the composites were studied by microstructure analysis,tensile experiments,friction and wear experiments.The results showed that basalt fibers were oriented and uniformly distributed and led to local grain refinement in the alloy matrix.The hardness and elongation of the composites were improved.The friction coefficient of the composites increased and then decreased,and the maximum wear depth and wear amount decreased,then increased,then decreased again with the growth of basalt fiber addition.Meanwhile,the inclusion of basalt fibers mitigated the uneven wear of the extruded 7075 aluminum alloy.The value of wear depth difference of 7075-0.2BF was the smallest,and that of 7075-2.0BF was close to it.The maximum wear depth and wear volume the 7075-0.2BF and 7075-2.0BF were also the smallest.The inhibition of uneven wear by basalt fibers enhanced of wear resistance for 7075 aluminum alloy,which has reference significance for improving the performance of aluminum alloy drill pipes.展开更多
Due to their outstanding electrical contact properties,Cd-containing silver-matrix electrical contact materials can meet the requirements of high stability and long life for military defense and aerospace applications...Due to their outstanding electrical contact properties,Cd-containing silver-matrix electrical contact materials can meet the requirements of high stability and long life for military defense and aerospace applications.In order to further reduce the Cd content under the premise of meeting the high-performance requirements,in this study,high-purity intermediate Ti_(2)Cd powder of MAX phase(Ti_(2)CdC)was synthesized with a pressureless technique and then applied to reinforce the Ag matrix.The Cd content of the as-prepared Ag/Ti_(2)Cd composites was actually reduced by 38.31%compared with conventional Ag/CdO material.Based on the systematic study of the effect of heat treatment temperature on the physical phase,morphology,interface and comprehensive physical properties of Ag/Ti_(2)Cd composites,the preferred samples(heat treated at 400°C for 1 h)showed high density(97.77%),low resistivity(2.34μΩ·cm),moderate hardness(90.8HV),high tensile strength(189.9 MPa),and exhibited good electrical contact performance after 40000 cycles of arc discharging under severe conditions(DC 28 V/20 A).The results of microscopic morphological evolution,phase change and elemental distribution of the electrical contact surface show that the combination of high stability of Ti_(2)Cd reinforcing phase,good interfacial bonding with Ag matrix and improved melt pool viscosity in the primary stage of arc erosion,results in low and stable contact resistance(average value 13.20 mΩ)and welding force(average value 0.6 N),low fluctuation of static force(2.2-2.5 N).The decomposition and absorption energy of Ti_(2)Cd and the arc extinguishing effect of Cd vapor are the main reasons for the stable arcing energy and arcing time of electric contacts in the late stage of arc erosion.展开更多
Improving interfacial bonding and alloying design are effective strategies for enhancing mechanical properties of particle-reinforced steel matrix composites(SMCs).This study prepared SMCs with uniformly distributed T...Improving interfacial bonding and alloying design are effective strategies for enhancing mechanical properties of particle-reinforced steel matrix composites(SMCs).This study prepared SMCs with uniformly distributed TiC_(P)in matrix using master alloying method.The TiC(002)/Fe(011)interface model was established based on the orientation relationship of(011)_(Fe)//(002)_(TiC),and[100]_(Fe)//[100]_(TiC).The effects of single and co-doping of alloying elements(Mn,Cr,Mo,Ni,Cu and Si)on the interface bonding behavior of TiC/Fe in composites were investigated in conjunction with first principles.The results demonstrate that the interface between TiC and matrix is continuous and stable.Compared to the undoped TiC/Fe interface,single-doping Mn,Cr,and Mo can improve the stability of TiC/Fe interface and enhance tensile strength.Conversely,single-doping with Ni,Cu,and Si reduced the interface stability and marginally reduces tensile strength.Relative to the undoped and singly Ni-doped TiC/Fe interfaces,the co-doping Ni-Mo boosts binding energy and separation work at the TiC/Fe interface,which is conducive to the interface bonding between TiC_(P)and matrix,and thus improves the mechanical properties of composites.Thus,in the alloying design of TiC particle reinforced low-alloy SMCs,incorporating Mn,Cr,Mo,and Ni into matrix can enhance the overall mechanical properties of composites.展开更多
In order to obtain high-density dual-scale ceramic particles(8.5 wt.%SiC+1.5 wt.%TiC)reinforced Al-Mg Sc-Zr composites with uniform microstructure,50 nm TiC and 7μm SiC particles were pre-dispersed into 15−53μm alum...In order to obtain high-density dual-scale ceramic particles(8.5 wt.%SiC+1.5 wt.%TiC)reinforced Al-Mg Sc-Zr composites with uniform microstructure,50 nm TiC and 7μm SiC particles were pre-dispersed into 15−53μm aluminum alloy powders by low-speed ball milling and mechanical mixing technology,respectively.Then,the effects of laser energy density,power and scanning rate on the density of the composites were investigated based on selective laser melting(SLM)technology.The effect of micron-sized SiC and nano-sized TiC particles on solidification structure,mechanical properties and fracture behaviors of the composites was revealed and analyzed in detail.Interfacial reaction and phase variations in the composites with varying reinforced particles were emphatically considered.Results showed that SiC-TiC particles could significantly improve forming quality and density of the SLMed composites,and the optimal relative density was up to 100%.In the process of laser melting,a strong chemical reaction occurs between SiC and aluminum matrix,and micron-scale acicular Al_(4)SiC_(4) bands were formed in situ.There was no interfacial reaction between TiC particles and aluminum matrix.TiC/Al semi-coherent interface had good bonding strength.Pinning effect of TiC particles in grain boundaries could prevent the equiaxial crystals from growing and transforming into columnar crystals,resulting in grain refinement.The optimal ultimate tensile strength(UTS),yield strength(YS),elongation(EL)and elastic modulus of the SiC-TiC/Al-Mg-Sc-Zr composite were~394 MPa,~262 MPa,~8.2%and~86 GPa,respectively.The fracture behavior of the composites included ductile fracture of Al matrix and brittle cleavage fracture of Al_(4)SiC_(4) phases.A large number of cross-distributed acicular Al_(4)SiC_(4) bands were the main factors leading to premature failure and fracture of SiC-TiC/Al-Mg-Sc-Zr composites.展开更多
Polymer matrix composites(PMC)are extensively been used in many engineering applications.Various natural fibers have emerged as potential replacements to synthetic fibers as reinforcing materials composites owing to t...Polymer matrix composites(PMC)are extensively been used in many engineering applications.Various natural fibers have emerged as potential replacements to synthetic fibers as reinforcing materials composites owing to their fairly better mechanical properties,low cost,environment friendliness and biodegradability.Selection of appropriate constituents of composites for a particular application is a tedious task for a designer/engineer.Impact loading has emerged as the serious threat for the composites used in structural or secondary structural application and demands the usage of appropriate fiber and matrix combination to enhance the energy absorption and mitigate the failure.The objective of the present review is to explore the composite with various fiber and matrix combination used for impact applications,identify the gap in the literature and suggest the potential naturally available fiber and matrix combination of composites for future work in the field of impact loading.The novelty of the present study lies in exploring the combination of naturally available fiber and matrix combination which can help in better energy absorption and mitigate the failure when subjected to impact loading.In addition,the application of multi attributes decision making(MADM)tools is demonstrated for selection of fiber and matrix materials which can serve as a benchmark study for the researchers in future.展开更多
Mg-6%Zn-10%β-Ca3(PO4)2 composite was prepared through powder metallurgy methods with different chitosan coatings on its surface. The properties of the chitosan coatings on the surface of Mg-6%Zn-10%β-Ca3(PO4)2 compo...Mg-6%Zn-10%β-Ca3(PO4)2 composite was prepared through powder metallurgy methods with different chitosan coatings on its surface. The properties of the chitosan coatings on the surface of Mg-6%Zn-10%β-Ca3(PO4)2 composite, such as the adhesion ability, the corrosion behavior and the cytotoxicity properties, were investigated, and the microstructure of the chitosan coating was observed by scanning electron microscope(SEM). The results show that chitosan coating improves the corrosion resistance of the magnesium composite specimens significantly. Mg-6%Zn-10%β-Ca3(PO4)2 composite specimens exhibit good corrosion resistance and low p H values in simulated body fluid(SBF) at 37 °C in the immersion test with 7-layer chitosan coating whose relative molecular mass is 30×104 Da. The cytotoxicity tests indicate that Mg-6%Zn-10%β-Ca3(PO4)2 with chitosan coating is nontoxic with a cytotoxicity grade of zero against L-929 cells, which is better than that of uncoated composites.展开更多
Resin matrix carbon brush composites(RMCBCs)are critical materials for high-powered electric tools.However,effectively improving their wear resistance and heat dissipation remains a challenge.RMCBCs prepared with flak...Resin matrix carbon brush composites(RMCBCs)are critical materials for high-powered electric tools.However,effectively improving their wear resistance and heat dissipation remains a challenge.RMCBCs prepared with flake graphite powders that were evenly loaded with tungsten copper composite powder(RMCBCs-W@Cu)exhibited a low wear rate of 1.63 mm^(3)/h,exhibiting 48.6%reduction in the wear rate relative to RCMBCs without additives(RMCBCs-0).In addition,RMCBCs-W@Cu achieved a low friction coefficient of 0.243 and low electric spark grade.These findings indicate that tungsten copper composite powders provide particle reinforcement and generate a gradation effect for the epoxy resin(i.e.,connecting phase)in RMCBCs,which weakens the wear of RMCBCs caused by fatigue under a cyclic current-carrying wear.展开更多
Titanium metal matrix composite(Ti-MMC)has excellent features and capabilities which can be considered a potential candidate to replace commercial titanium and superalloys within an extensive range of products and ind...Titanium metal matrix composite(Ti-MMC)has excellent features and capabilities which can be considered a potential candidate to replace commercial titanium and superalloys within an extensive range of products and industrial sectors.Regardless of the superior features in Ti-MMC,however,referring to several factors including high unit cost and existence of rigid and abrasive ceramic particles in the generated matrices of the work part,the Ti-MMC is grouped as extremely difficult to cut with a poor level of machinability.Furthermore,adequate process parameters for machining Ti-MMCs under several lubrication methods are rarely studied.Therefore,adequate knowledge of this regard is strongly demanded.Among machinability attributes,ultrafine particles(UFPs)and fine particles(FPs)have been selected as the main machinability attributes and the factors leading to minimized emission have been studied.According to experimental observations,despite the type of coating used,the use of higher levels of flow rate led to less UFPs,while no significant effects were observed on UFPs.Under similar cutting conditions,higher levels of FPs were recorded under the use of uncoated inserts.Moreover,cutting speed had no significant influence on UFPs;nevertheless,it significantly affects the FPs despite the type of insert used.展开更多
Metal matrix composites tiles based on Ti-6Al-4V(Ti64)alloy,reinforced with 10,20,and 40(vol%)of either TiC or TiB particles were made using press-and-sinter blended elemental powder metallurgy(BEPM)and then bonded to...Metal matrix composites tiles based on Ti-6Al-4V(Ti64)alloy,reinforced with 10,20,and 40(vol%)of either TiC or TiB particles were made using press-and-sinter blended elemental powder metallurgy(BEPM)and then bonded together into 3-layer laminated plates using hot isostatic pressing(HIP).The laminates were ballistically tested and demonstrated superior performance.The microstructure and properties of the laminates were analyzed to determine the effect of the BEPM and HIP processing on the ballistic properties of the layered plates.The effect of porosity in sintered composites on further diffusion bonding of the plates during HIP is analyzed to understand the bonding features at the interfaces between different adjacent layers in the laminate.Exceptional ballistic performance of fabricated structures was explained by a significant reduction in the residual porosity of the BEPM products by their additional processing using HIP,which provides an unprecedented increase in the hardness of the layered composites.It is argued that the combination of the used two technologies,BEPM and HIP is principally complimentary for the materials in question with the abilities to solve the essential problems of each used individually.展开更多
Mechanical properties of iron matrix composites reinforced by different types of ceramic particles(SiC,Cr3C2,TiC and Ti(C,N)) prepared by the two-stage resistance sintering were studied experimentally.It was found tha...Mechanical properties of iron matrix composites reinforced by different types of ceramic particles(SiC,Cr3C2,TiC and Ti(C,N)) prepared by the two-stage resistance sintering were studied experimentally.It was found that tensile strength of SiC/Fe composite shows the highest among the four types of composites.The elongation of all the composites decreases as increasing of reinforcement volume fraction.The stress-strain curves of the composites were simulated by Eshelby approach modeling to reveal the strengthening mechanisms.The modeling and microstructure observations suggest that the strengthening mechanism of the iron matrix composites relies not only on load sharing of the reinforcements but also on reinforcement increasing matrix strength.展开更多
High-performance thermoplastic composites have been developed as significant structural materials for cutting-edge equipment in the aerospace and defence fields.However,the internal mechanism of processing parameters ...High-performance thermoplastic composites have been developed as significant structural materials for cutting-edge equipment in the aerospace and defence fields.However,the internal mechanism of processing parameters on mechanical properties in the manufacturing process of thermoplastic composite structures is still a serious challenge.The purpose of this study is to investigate the process/crystallization/property relationships for continuous carbon fiber(CF)reinforced polyether-ether-ketone(PEEK)composites.The composite laminates are fabricated according to orthogonal experiments via the thermoforming method.The mechanical performance is investigated in terms of crystallization properties and fracture morphology characterizations.Experimental results show that the mechanical performance and crystallization properties of thermoplastic composites are significantly affected by the coupling of processing parameters.The increased molding temperature,pressure,and holding time improve the degree of fiber/matrix infiltration and affect the crystallinity and crystalline morphology of the matrix,which further influences the mechanical properties of the composites.This is reflected in the test results that crystallinity has an approximately linear effect on mode-I interlaminar fracture toughness and transverse flexural modulus.As well as the higher molding temperature can destroy the pre-existent crystals to improve the toughness of the matrix,and the well-defined crystalline structures can be observed when fabricated at higher temperatures and longer periods of holding time.展开更多
In this present work siliconized e-glass fibre reinforced epoxy resin composite has been prepared and compared with acid and base treated e-glass fibre epoxy composites to know the significant advantage of silane trea...In this present work siliconized e-glass fibre reinforced epoxy resin composite has been prepared and compared with acid and base treated e-glass fibre epoxy composites to know the significant advantage of silane treatment on fibre. The composites were fabricated by laying 20, 30 and 40vol% of e-glass fibre into epoxy resin matrix. The e-glass fibre woven mat was surface treated by an amine functional coupling agent 3-Aminopropyletrimethoxysilane(APTMS). The fibres were surface treated by aqueous solution method and thermo assisted to create silinol groups. Similarly for acid treatment H_2SO_4 and base treatment Na OH with 1N concentration was used for surface treating the fibres. Effectiveness of silane treatment on glass fibre was compared by inter laminar shear strength test according to ASTM D 2344.Drilling process with varying diameter drill bit and varying cutting speed was applied to check the composites for their delamination resistance while machining. Maximum improvement of 15%, 12.5% and9%(20, 30 and 40 vol %) on ILSS was achieved for siliconized e-glass fibre reinforced epoxy composites.The scanning electron microscopy images revealed that no fibre pull out was present on fractured surfaces of composites which contains siliconized e-glass fibre. Similarly better dimensional accuracy was achieved on drilling process for composites contains siliconized e-glass fibre.展开更多
SiC foam ceramic reinforced aluminum matrix composites(SFCAMCs)were prepared by squeeze casting aluminum alloy(Al-23Si)into the SiC foam ceramic with different pore sizes,and the corrosion behavior of the SFCAMCs was ...SiC foam ceramic reinforced aluminum matrix composites(SFCAMCs)were prepared by squeeze casting aluminum alloy(Al-23Si)into the SiC foam ceramic with different pore sizes,and the corrosion behavior of the SFCAMCs was studied in NaCl solutions.Static immersion corrosion tests were conducted at 20°C,50°C and 80°C,respectively.Corrosion morphology and products were analyzed by scanning electron microscope,energy dispersive system and X-ray diffraction.It was found that the corrosion rate of SFCAMCs increases as the temperature rising,and the bigger pore size of SiC foam ceramic reinforcement,the better corrosion resistance of SFCAMCs.展开更多
High strength-to-weight ratio of non-ferrous alloys, such as aluminium, magnesium and titanium alloys, are considered to be possible replacement of widely accepted steels in transportation and automobile sectors. Amon...High strength-to-weight ratio of non-ferrous alloys, such as aluminium, magnesium and titanium alloys, are considered to be possible replacement of widely accepted steels in transportation and automobile sectors. Among these alloys, magnesium is self explosive and titanium is costlier, and aluminium is most likely to replace steels. Application of aluminium or its alloys is also thought of as an appropriate replacement in defence field, especially to enhance the easiness in mobility of combat vehicles while maintaining the same standard as that of conventional armour grade steels. Hence most of the investigations have been confined to aluminium or its alloys as base material and open an era of developing the newer composite materials to address the major limitation, i.e. tribological properties. The surface composites can be fabricated by incorporating the ceramic carbides like silicon carbide, carbides of transition metals and oxides of aluminium using surface modification techniques, such as high energy laser melt treatment, high energy electron beam irradiation and thermal spray process which are based on fusion route. These techniques yield the fusion related problems, such as interfacial reaction, pin holes, shrinkage cavities or voids and other casting related defects, and pave the way to need of an efficient technique which must be based on solid state. Recently developed friction stir processing technique was used in the present investigation for surface modification of AA7075 aluminum alloy, which is an alternative to steels. In the present investigation, 160 μm sized boron carbide powder was procured and was reduced to 60 μm and 30 μm using high energy ball mill. Subsequently these powders were used to fabricate the surface composites using friction stir processing.Ballistic performance testing as per the military standard(JIS.0108.01) was carried out. In the present work, an analytical method of predicting the ballistic behavior of surface composites was developed. This method was based on energy balance, i.e., the initial energy of impact is same as that of energy absorbed by multi layers. An attempt also has been made to validate the analytical results with the experimental findings. Variation between the analytical and experimental results may be accounted due to the assumptions considering such as isotropic behavior of target and shearing area of contact as cylindrical instead of conical interface As the analytical model yields the ballistic performance in the closer proximity of experimentally obtained, it can be considered to be an approximation to evaluate the ballistic performance of targets.展开更多
In this paper,the 2.6 vol%TiBw/Ti6Al4V composites with network architecture were fabricated by hot press sintering(HPS)at 1100℃ for 1 h,and the quantitative relationships between phases and heat treatment temperature...In this paper,the 2.6 vol%TiBw/Ti6Al4V composites with network architecture were fabricated by hot press sintering(HPS)at 1100℃ for 1 h,and the quantitative relationships between phases and heat treatment temperatures were established.The results showed that the volume fraction phases changed linearly with a range of solution temperature(930-1010℃)and aging temperature(400-600℃).Moreover,the composites with equiaxed microstructure were obtained due to the static recrystallization after solution treated at 950℃ for 1 h and aging treated at 600℃ for 12 h.The ultimate high temperature tensile strengths were 772,658,392 and 182 MPa,and the elongations were 9.1%,12.5%,28.6%and 35.3%at 400,500,600 and 700℃,respectively.In addition,fractured morphology analysis indicated the excellent strengthening effect of TiBw at a temperature below 600℃.However,the strengthening effect was significantly reduced due to the debonding of matrix and TiBw at 700℃ and caused the cracks to propagate along the grain boundary.展开更多
AlN particulate reinforced 6061 aluminum alloy composite was fabricated by powder metallurgy method and hot rolled after extrusion. Tensile strength and elongation at elevated temperature were measured by tensile test...AlN particulate reinforced 6061 aluminum alloy composite was fabricated by powder metallurgy method and hot rolled after extrusion. Tensile strength and elongation at elevated temperature were measured by tensile test at initial strain rates between 10 -2 s -1 and 10 0 s -1 . The AlNp/6061Al composite exhibits an m value of 0.42 and a maximum elongation of 450% at 863?K. Differential scanning calorimeter was used to ascertain the possibility of any partial melting in the vicinity of optimum superplastic temperature. Partial melting resulting from solute segregation at interfaces has much influence on superplasticity of the composite. It is postulated that AlNp/matrix interface sliding occurs along with grain boundary in superplastic deformation.展开更多
基金Project(2021YFC2900200)supported by the National Key Research and Development Project of ChinaProject(20230203114SF)supported by the Key Research and Development Project of Jilin Province,China。
文摘Basalt fibers/7075 aluminum matrix composites were studied to meet the demand of aluminum alloy drill pipes for material wear resistance.The composites with different basalt fiber additions were prepared by hot pressed sintering and hot extrusion.The mechanical properties as well as friction and wear properties of the composites were studied by microstructure analysis,tensile experiments,friction and wear experiments.The results showed that basalt fibers were oriented and uniformly distributed and led to local grain refinement in the alloy matrix.The hardness and elongation of the composites were improved.The friction coefficient of the composites increased and then decreased,and the maximum wear depth and wear amount decreased,then increased,then decreased again with the growth of basalt fiber addition.Meanwhile,the inclusion of basalt fibers mitigated the uneven wear of the extruded 7075 aluminum alloy.The value of wear depth difference of 7075-0.2BF was the smallest,and that of 7075-2.0BF was close to it.The maximum wear depth and wear volume the 7075-0.2BF and 7075-2.0BF were also the smallest.The inhibition of uneven wear by basalt fibers enhanced of wear resistance for 7075 aluminum alloy,which has reference significance for improving the performance of aluminum alloy drill pipes.
基金This work was financially supported by the National Natural Science Foundation of China(52101064)Jiangsu Planned Projects for Postdoctoral Research Funds(2020Z158)Industry-University-Research Cooperation Projects(RH2000002728,RH2000002332,RH2100000263).
文摘Due to their outstanding electrical contact properties,Cd-containing silver-matrix electrical contact materials can meet the requirements of high stability and long life for military defense and aerospace applications.In order to further reduce the Cd content under the premise of meeting the high-performance requirements,in this study,high-purity intermediate Ti_(2)Cd powder of MAX phase(Ti_(2)CdC)was synthesized with a pressureless technique and then applied to reinforce the Ag matrix.The Cd content of the as-prepared Ag/Ti_(2)Cd composites was actually reduced by 38.31%compared with conventional Ag/CdO material.Based on the systematic study of the effect of heat treatment temperature on the physical phase,morphology,interface and comprehensive physical properties of Ag/Ti_(2)Cd composites,the preferred samples(heat treated at 400°C for 1 h)showed high density(97.77%),low resistivity(2.34μΩ·cm),moderate hardness(90.8HV),high tensile strength(189.9 MPa),and exhibited good electrical contact performance after 40000 cycles of arc discharging under severe conditions(DC 28 V/20 A).The results of microscopic morphological evolution,phase change and elemental distribution of the electrical contact surface show that the combination of high stability of Ti_(2)Cd reinforcing phase,good interfacial bonding with Ag matrix and improved melt pool viscosity in the primary stage of arc erosion,results in low and stable contact resistance(average value 13.20 mΩ)and welding force(average value 0.6 N),low fluctuation of static force(2.2-2.5 N).The decomposition and absorption energy of Ti_(2)Cd and the arc extinguishing effect of Cd vapor are the main reasons for the stable arcing energy and arcing time of electric contacts in the late stage of arc erosion.
基金Project supported by the Special Funding Support for the Development of 1500 Meter Subsea Christmas Tree and Control System,China。
文摘Improving interfacial bonding and alloying design are effective strategies for enhancing mechanical properties of particle-reinforced steel matrix composites(SMCs).This study prepared SMCs with uniformly distributed TiC_(P)in matrix using master alloying method.The TiC(002)/Fe(011)interface model was established based on the orientation relationship of(011)_(Fe)//(002)_(TiC),and[100]_(Fe)//[100]_(TiC).The effects of single and co-doping of alloying elements(Mn,Cr,Mo,Ni,Cu and Si)on the interface bonding behavior of TiC/Fe in composites were investigated in conjunction with first principles.The results demonstrate that the interface between TiC and matrix is continuous and stable.Compared to the undoped TiC/Fe interface,single-doping Mn,Cr,and Mo can improve the stability of TiC/Fe interface and enhance tensile strength.Conversely,single-doping with Ni,Cu,and Si reduced the interface stability and marginally reduces tensile strength.Relative to the undoped and singly Ni-doped TiC/Fe interfaces,the co-doping Ni-Mo boosts binding energy and separation work at the TiC/Fe interface,which is conducive to the interface bonding between TiC_(P)and matrix,and thus improves the mechanical properties of composites.Thus,in the alloying design of TiC particle reinforced low-alloy SMCs,incorporating Mn,Cr,Mo,and Ni into matrix can enhance the overall mechanical properties of composites.
基金Project(2022J318)supported by the Natural Science Foundation of Ningbo,ChinaProject(2021A1515110525)supported by the Guangdong Basic and Applied Basic Research Foundation,ChinaProject(2022QN05023)supported by the Inner Mongolia Natural Science Foundation Youth Project,China。
文摘In order to obtain high-density dual-scale ceramic particles(8.5 wt.%SiC+1.5 wt.%TiC)reinforced Al-Mg Sc-Zr composites with uniform microstructure,50 nm TiC and 7μm SiC particles were pre-dispersed into 15−53μm aluminum alloy powders by low-speed ball milling and mechanical mixing technology,respectively.Then,the effects of laser energy density,power and scanning rate on the density of the composites were investigated based on selective laser melting(SLM)technology.The effect of micron-sized SiC and nano-sized TiC particles on solidification structure,mechanical properties and fracture behaviors of the composites was revealed and analyzed in detail.Interfacial reaction and phase variations in the composites with varying reinforced particles were emphatically considered.Results showed that SiC-TiC particles could significantly improve forming quality and density of the SLMed composites,and the optimal relative density was up to 100%.In the process of laser melting,a strong chemical reaction occurs between SiC and aluminum matrix,and micron-scale acicular Al_(4)SiC_(4) bands were formed in situ.There was no interfacial reaction between TiC particles and aluminum matrix.TiC/Al semi-coherent interface had good bonding strength.Pinning effect of TiC particles in grain boundaries could prevent the equiaxial crystals from growing and transforming into columnar crystals,resulting in grain refinement.The optimal ultimate tensile strength(UTS),yield strength(YS),elongation(EL)and elastic modulus of the SiC-TiC/Al-Mg-Sc-Zr composite were~394 MPa,~262 MPa,~8.2%and~86 GPa,respectively.The fracture behavior of the composites included ductile fracture of Al matrix and brittle cleavage fracture of Al_(4)SiC_(4) phases.A large number of cross-distributed acicular Al_(4)SiC_(4) bands were the main factors leading to premature failure and fracture of SiC-TiC/Al-Mg-Sc-Zr composites.
文摘Polymer matrix composites(PMC)are extensively been used in many engineering applications.Various natural fibers have emerged as potential replacements to synthetic fibers as reinforcing materials composites owing to their fairly better mechanical properties,low cost,environment friendliness and biodegradability.Selection of appropriate constituents of composites for a particular application is a tedious task for a designer/engineer.Impact loading has emerged as the serious threat for the composites used in structural or secondary structural application and demands the usage of appropriate fiber and matrix combination to enhance the energy absorption and mitigate the failure.The objective of the present review is to explore the composite with various fiber and matrix combination used for impact applications,identify the gap in the literature and suggest the potential naturally available fiber and matrix combination of composites for future work in the field of impact loading.The novelty of the present study lies in exploring the combination of naturally available fiber and matrix combination which can help in better energy absorption and mitigate the failure when subjected to impact loading.In addition,the application of multi attributes decision making(MADM)tools is demonstrated for selection of fiber and matrix materials which can serve as a benchmark study for the researchers in future.
基金Project(2012zzts068) supported by the Fundamental Research Funds for the Central Universities of Central South University,ChinaProject(2010fj3091) supported by the Open Funding of State Key Laboratory of Powder Metallurgy and Science&Technology Foundation,China
文摘Mg-6%Zn-10%β-Ca3(PO4)2 composite was prepared through powder metallurgy methods with different chitosan coatings on its surface. The properties of the chitosan coatings on the surface of Mg-6%Zn-10%β-Ca3(PO4)2 composite, such as the adhesion ability, the corrosion behavior and the cytotoxicity properties, were investigated, and the microstructure of the chitosan coating was observed by scanning electron microscope(SEM). The results show that chitosan coating improves the corrosion resistance of the magnesium composite specimens significantly. Mg-6%Zn-10%β-Ca3(PO4)2 composite specimens exhibit good corrosion resistance and low p H values in simulated body fluid(SBF) at 37 °C in the immersion test with 7-layer chitosan coating whose relative molecular mass is 30×104 Da. The cytotoxicity tests indicate that Mg-6%Zn-10%β-Ca3(PO4)2 with chitosan coating is nontoxic with a cytotoxicity grade of zero against L-929 cells, which is better than that of uncoated composites.
基金Projects(51772081,51837009,51971091)supported by the National Natural Science Foundation of ChinaProject(HFZL2018CXY003-4)supported by the Industry-University-Research Cooperation of AECC,ChinaProject(kq1902046)supported by the Major Science and Technology Projects of Changsha City,China。
文摘Resin matrix carbon brush composites(RMCBCs)are critical materials for high-powered electric tools.However,effectively improving their wear resistance and heat dissipation remains a challenge.RMCBCs prepared with flake graphite powders that were evenly loaded with tungsten copper composite powder(RMCBCs-W@Cu)exhibited a low wear rate of 1.63 mm^(3)/h,exhibiting 48.6%reduction in the wear rate relative to RCMBCs without additives(RMCBCs-0).In addition,RMCBCs-W@Cu achieved a low friction coefficient of 0.243 and low electric spark grade.These findings indicate that tungsten copper composite powders provide particle reinforcement and generate a gradation effect for the epoxy resin(i.e.,connecting phase)in RMCBCs,which weakens the wear of RMCBCs caused by fatigue under a cyclic current-carrying wear.
基金financial support received from Fonds Québécois de la Recherche sur la Nature et les Technologies (FQRNT)
文摘Titanium metal matrix composite(Ti-MMC)has excellent features and capabilities which can be considered a potential candidate to replace commercial titanium and superalloys within an extensive range of products and industrial sectors.Regardless of the superior features in Ti-MMC,however,referring to several factors including high unit cost and existence of rigid and abrasive ceramic particles in the generated matrices of the work part,the Ti-MMC is grouped as extremely difficult to cut with a poor level of machinability.Furthermore,adequate process parameters for machining Ti-MMCs under several lubrication methods are rarely studied.Therefore,adequate knowledge of this regard is strongly demanded.Among machinability attributes,ultrafine particles(UFPs)and fine particles(FPs)have been selected as the main machinability attributes and the factors leading to minimized emission have been studied.According to experimental observations,despite the type of coating used,the use of higher levels of flow rate led to less UFPs,while no significant effects were observed on UFPs.Under similar cutting conditions,higher levels of FPs were recorded under the use of uncoated inserts.Moreover,cutting speed had no significant influence on UFPs;nevertheless,it significantly affects the FPs despite the type of insert used.
基金funding from the NATO Agency Science for Peace and Security (#G5787)Ballistic investigations were co-financed by Military University of Technology in Warsaw under research project UGB 829/2023/WATSeparate works made in G.V.Kurdyumov Institute for Metal Physics of N.A.S.of Ukraine were partially financially supported by N.A.S.of Ukraine within the frames of project#III09-18。
文摘Metal matrix composites tiles based on Ti-6Al-4V(Ti64)alloy,reinforced with 10,20,and 40(vol%)of either TiC or TiB particles were made using press-and-sinter blended elemental powder metallurgy(BEPM)and then bonded together into 3-layer laminated plates using hot isostatic pressing(HIP).The laminates were ballistically tested and demonstrated superior performance.The microstructure and properties of the laminates were analyzed to determine the effect of the BEPM and HIP processing on the ballistic properties of the layered plates.The effect of porosity in sintered composites on further diffusion bonding of the plates during HIP is analyzed to understand the bonding features at the interfaces between different adjacent layers in the laminate.Exceptional ballistic performance of fabricated structures was explained by a significant reduction in the residual porosity of the BEPM products by their additional processing using HIP,which provides an unprecedented increase in the hardness of the layered composites.It is argued that the combination of the used two technologies,BEPM and HIP is principally complimentary for the materials in question with the abilities to solve the essential problems of each used individually.
文摘Mechanical properties of iron matrix composites reinforced by different types of ceramic particles(SiC,Cr3C2,TiC and Ti(C,N)) prepared by the two-stage resistance sintering were studied experimentally.It was found that tensile strength of SiC/Fe composite shows the highest among the four types of composites.The elongation of all the composites decreases as increasing of reinforcement volume fraction.The stress-strain curves of the composites were simulated by Eshelby approach modeling to reveal the strengthening mechanisms.The modeling and microstructure observations suggest that the strengthening mechanism of the iron matrix composites relies not only on load sharing of the reinforcements but also on reinforcement increasing matrix strength.
基金financial support of the National Natural Science Foundation of China(NO.11902255,U1837601 and 52090051).
文摘High-performance thermoplastic composites have been developed as significant structural materials for cutting-edge equipment in the aerospace and defence fields.However,the internal mechanism of processing parameters on mechanical properties in the manufacturing process of thermoplastic composite structures is still a serious challenge.The purpose of this study is to investigate the process/crystallization/property relationships for continuous carbon fiber(CF)reinforced polyether-ether-ketone(PEEK)composites.The composite laminates are fabricated according to orthogonal experiments via the thermoforming method.The mechanical performance is investigated in terms of crystallization properties and fracture morphology characterizations.Experimental results show that the mechanical performance and crystallization properties of thermoplastic composites are significantly affected by the coupling of processing parameters.The increased molding temperature,pressure,and holding time improve the degree of fiber/matrix infiltration and affect the crystallinity and crystalline morphology of the matrix,which further influences the mechanical properties of the composites.This is reflected in the test results that crystallinity has an approximately linear effect on mode-I interlaminar fracture toughness and transverse flexural modulus.As well as the higher molding temperature can destroy the pre-existent crystals to improve the toughness of the matrix,and the well-defined crystalline structures can be observed when fabricated at higher temperatures and longer periods of holding time.
文摘In this present work siliconized e-glass fibre reinforced epoxy resin composite has been prepared and compared with acid and base treated e-glass fibre epoxy composites to know the significant advantage of silane treatment on fibre. The composites were fabricated by laying 20, 30 and 40vol% of e-glass fibre into epoxy resin matrix. The e-glass fibre woven mat was surface treated by an amine functional coupling agent 3-Aminopropyletrimethoxysilane(APTMS). The fibres were surface treated by aqueous solution method and thermo assisted to create silinol groups. Similarly for acid treatment H_2SO_4 and base treatment Na OH with 1N concentration was used for surface treating the fibres. Effectiveness of silane treatment on glass fibre was compared by inter laminar shear strength test according to ASTM D 2344.Drilling process with varying diameter drill bit and varying cutting speed was applied to check the composites for their delamination resistance while machining. Maximum improvement of 15%, 12.5% and9%(20, 30 and 40 vol %) on ILSS was achieved for siliconized e-glass fibre reinforced epoxy composites.The scanning electron microscopy images revealed that no fibre pull out was present on fractured surfaces of composites which contains siliconized e-glass fibre. Similarly better dimensional accuracy was achieved on drilling process for composites contains siliconized e-glass fibre.
基金Project(00008713)supported by the Program of the Science and Technology Creative Team of Universities in Jiangxi,ChinaProject(2013-KLP-04)supported by the Open Foundation of Jiangxi Key Laboratory for Advanced Copper and Tungsten Materials,China
文摘SiC foam ceramic reinforced aluminum matrix composites(SFCAMCs)were prepared by squeeze casting aluminum alloy(Al-23Si)into the SiC foam ceramic with different pore sizes,and the corrosion behavior of the SFCAMCs was studied in NaCl solutions.Static immersion corrosion tests were conducted at 20°C,50°C and 80°C,respectively.Corrosion morphology and products were analyzed by scanning electron microscope,energy dispersive system and X-ray diffraction.It was found that the corrosion rate of SFCAMCs increases as the temperature rising,and the bigger pore size of SiC foam ceramic reinforcement,the better corrosion resistance of SFCAMCs.
基金Financial assistance from Armament research board,New Delhi,India
文摘High strength-to-weight ratio of non-ferrous alloys, such as aluminium, magnesium and titanium alloys, are considered to be possible replacement of widely accepted steels in transportation and automobile sectors. Among these alloys, magnesium is self explosive and titanium is costlier, and aluminium is most likely to replace steels. Application of aluminium or its alloys is also thought of as an appropriate replacement in defence field, especially to enhance the easiness in mobility of combat vehicles while maintaining the same standard as that of conventional armour grade steels. Hence most of the investigations have been confined to aluminium or its alloys as base material and open an era of developing the newer composite materials to address the major limitation, i.e. tribological properties. The surface composites can be fabricated by incorporating the ceramic carbides like silicon carbide, carbides of transition metals and oxides of aluminium using surface modification techniques, such as high energy laser melt treatment, high energy electron beam irradiation and thermal spray process which are based on fusion route. These techniques yield the fusion related problems, such as interfacial reaction, pin holes, shrinkage cavities or voids and other casting related defects, and pave the way to need of an efficient technique which must be based on solid state. Recently developed friction stir processing technique was used in the present investigation for surface modification of AA7075 aluminum alloy, which is an alternative to steels. In the present investigation, 160 μm sized boron carbide powder was procured and was reduced to 60 μm and 30 μm using high energy ball mill. Subsequently these powders were used to fabricate the surface composites using friction stir processing.Ballistic performance testing as per the military standard(JIS.0108.01) was carried out. In the present work, an analytical method of predicting the ballistic behavior of surface composites was developed. This method was based on energy balance, i.e., the initial energy of impact is same as that of energy absorbed by multi layers. An attempt also has been made to validate the analytical results with the experimental findings. Variation between the analytical and experimental results may be accounted due to the assumptions considering such as isotropic behavior of target and shearing area of contact as cylindrical instead of conical interface As the analytical model yields the ballistic performance in the closer proximity of experimentally obtained, it can be considered to be an approximation to evaluate the ballistic performance of targets.
基金Project(51905123)supported by the National Natural Science Foundation of ChinaProject(ZR2019MEM037)supported by the Natural Science Foundation of Shandong Province,China。
文摘In this paper,the 2.6 vol%TiBw/Ti6Al4V composites with network architecture were fabricated by hot press sintering(HPS)at 1100℃ for 1 h,and the quantitative relationships between phases and heat treatment temperatures were established.The results showed that the volume fraction phases changed linearly with a range of solution temperature(930-1010℃)and aging temperature(400-600℃).Moreover,the composites with equiaxed microstructure were obtained due to the static recrystallization after solution treated at 950℃ for 1 h and aging treated at 600℃ for 12 h.The ultimate high temperature tensile strengths were 772,658,392 and 182 MPa,and the elongations were 9.1%,12.5%,28.6%and 35.3%at 400,500,600 and 700℃,respectively.In addition,fractured morphology analysis indicated the excellent strengthening effect of TiBw at a temperature below 600℃.However,the strengthening effect was significantly reduced due to the debonding of matrix and TiBw at 700℃ and caused the cracks to propagate along the grain boundary.
文摘AlN particulate reinforced 6061 aluminum alloy composite was fabricated by powder metallurgy method and hot rolled after extrusion. Tensile strength and elongation at elevated temperature were measured by tensile test at initial strain rates between 10 -2 s -1 and 10 0 s -1 . The AlNp/6061Al composite exhibits an m value of 0.42 and a maximum elongation of 450% at 863?K. Differential scanning calorimeter was used to ascertain the possibility of any partial melting in the vicinity of optimum superplastic temperature. Partial melting resulting from solute segregation at interfaces has much influence on superplasticity of the composite. It is postulated that AlNp/matrix interface sliding occurs along with grain boundary in superplastic deformation.
