Single grit grinding is the simplified model to abstract the macro scale grinding.Finite element analysis is a strong tool to study the physical fields during a single grit grinding process,compared to experimental re...Single grit grinding is the simplified model to abstract the macro scale grinding.Finite element analysis is a strong tool to study the physical fields during a single grit grinding process,compared to experimental research.Based on the dynamic mechanical behavior of 2Cr12Ni4Mo3VNbN steel and the mathematical statistics of abrasive grit,modeling of the single grit grinding process was conducted by using commercial software AdvantEdge.The validation experiment was designed to validate the correctness of the FEA model by contrast with grinding force.The validation result shows that the FEA model can well describe the single grit grinding process.Then the grinding force and multi-physics fields were studied by experimental and simulation results.It was found that both the normal and tangential grinding forces were linearly related to the cutting speed and cutting depth.The maximum temperature is located in the subsurface of the workpiece in front of the grit,while the maximum stress and strain are located under the grit tip.The strain rate can reach as high as about 106 s–1 during the single grit grinding,which is larger than other traditional machining operations.展开更多
Hydrogen trapping behavior has been investigated by means of thermal desorption spectroscopy(TDS) for a high strength steel after it was tempered at the temperatures of 430 °C, 500 °C and 520 °C, respec...Hydrogen trapping behavior has been investigated by means of thermal desorption spectroscopy(TDS) for a high strength steel after it was tempered at the temperatures of 430 °C, 500 °C and 520 °C, respectively. The loss of ductility was characterized by slow strain rate test(SSRT) and microscopic observation. It shows that with hydrogen charging the fracture feature transfers from ductile to brittle, resulting in the loss of ductility. Undeformed microstructure immediately beneath the fracture surface in charged specimen corresponds to badly ductility compared to the obviously streamline plastic deformation in uncharged specimen. The activation energies for the peaks present in the TDS analysis are calculated for all tested steel and the activation energies for all temperature peaks are similar, corresponding to the similar types of hydrogen traps.展开更多
Martensitic transformation behavior was studied for zirconia containing 4%～10% CeO2 (in mole fraction) by using a dilatometric method. The Ms (Martensite start temperature) decreased near linearly with increasing CeO...Martensitic transformation behavior was studied for zirconia containing 4%～10% CeO2 (in mole fraction) by using a dilatometric method. The Ms (Martensite start temperature) decreased near linearly with increasing CeO2. Different transformation modes were observed depending on the composition and cooling rate. ZrO2 containing 6% CeO2 showed isothermal transformation behavior, whereas ZrO2 containing 9% and 10% CeO2 showed athermal transformation behavior. However, ZrO2 containing 8% CeO2 showed either isothermal or athermal transformations behavior depending on the cooling rate. A TTT (Time-Temperature-Transformation) diagram was proposed for ZrO2 containing 8% CeO2.展开更多
The hot working mechanism of 2Cr11 MolVNbN steel was investigated by means of compression tests at temperatures of900-1150 ℃ and strain rates of 0.005-5 s^(-1).At strains of 0.2,0.3,0.5 and 0.7,the relationship among...The hot working mechanism of 2Cr11 MolVNbN steel was investigated by means of compression tests at temperatures of900-1150 ℃ and strain rates of 0.005-5 s^(-1).At strains of 0.2,0.3,0.5 and 0.7,the relationship among strain rate sensitivity,power dissipation efficiency and instability parameter under different conditions were studied.Power dissipation maps and instability maps at different strains were established.The optimal and the instable deformation regimes were established by the processing maps based on the dynamic material model.The processing maps were developed for the typical strains of 0.2,0.3,0.5 and 0.7,predicting the instability regions occurring at high strain rate more than 0.05 s^(-1),which should be avoided during hot deformation.The optimized processing parameters for hot working of 2CrllMolVNbN supercritical stainless steel were temperatures of 1080-1120 ℃ and strain rates of 0.005-0.01 s^(-1).展开更多
A titanium alloy containing continuous oxygen gradient was prepared by powder metallurgy(P/M) and the composition–property relationship was studied on a single sample. The alloy was sintered with layered powder of di...A titanium alloy containing continuous oxygen gradient was prepared by powder metallurgy(P/M) and the composition–property relationship was studied on a single sample. The alloy was sintered with layered powder of different oxygen contents via vacuum sintering and spark plasma sintering(SPS), respectively. After subsequent heat treatments, high-throughput characterizations of the microstructures and mechanical properties by localized measurements were conducted. The Ti-7% Mo(molar fraction) alloy with an oxygen content ranging from 1.3×10^(-3) to 6.2×10^(-5)(mass fraction) was obtained, and the effects of oxygen on the microstructural evolution and mechanical properties were studied. The results show that SPS is an effective way for fabricating fully dense Ti alloy with a compositional gradient. The average width of α′ phase coarsens with the increase of the content of oxygen. The content of α″ martensitic phase also increases with the content of oxygen. At oxygen contents of 3×10^(-3) and 4×10^(-3)(mass fraction), the Ti alloys present the lowest microhardness and the lowest elastic modulus, respectively. The results also indicate that the martensitic phases actually decrease the hardness of Ti-7Mo alloy, and oxygen effectively hardens the alloy by solid solution strengthening. Therefore, the high-throughput characterization on a microstructure with a gradient content of oxygen is an effective method for rapidly evaluating the composition–property relationship of titanium alloys.展开更多
The structural evolution and stability of Fe100-xNix（x= 10, 20, 35, 50） alloys prepared by mechanical alloying were investigated through X-ray diffraction analysis and transmission electron microscopy. The intrinsic...The structural evolution and stability of Fe100-xNix（x= 10, 20, 35, 50） alloys prepared by mechanical alloying were investigated through X-ray diffraction analysis and transmission electron microscopy. The intrinsic conditions of preparation determining phase stability in nanocrystalline were clarified. After being milled for 120 h, the powders of Fego Ni10 and Fe80 Ni20 consist of a single α（bcc） phase, Fe30 Ni30 powders are a single γ（fcc）, and for Fe65 Ni35 powders there is co-existence of α and γ phases. The as-milled Fe80 Ni20 powders annealed at 680℃ exhibits the stability of high-temperature γ phase at room temperature, which is consistent with the theoretical prediction.展开更多
Effect of Ti addition on the microstructure and strengthening behavior in press hardening steels(PHS)was analyzed by optical metallography(OM),scanning electron microscopy(SEM),transmission electron microscopy(TEM)and...Effect of Ti addition on the microstructure and strengthening behavior in press hardening steels(PHS)was analyzed by optical metallography(OM),scanning electron microscopy(SEM),transmission electron microscopy(TEM)and X-ray diffraction(XRD).The results show that the microstructure of PHS is martensite,and two sizes of particles disperse in the martensite matrix during the forming and quenching process.The size of the bigger particles is between 100 and 200 nm,and the small particles are nanometer-sized.The quantity of the particles has a positive relation with the Ti content.More importantly,the microstructure and strengthening mechanism are affected by the precipitating behavior of the particles.Besides the prior austenite grain,martensite packet,block and lath are refined by Ti addition.The steels are strengthened by the fine grains,martensite substructure and precipitates.The uniformly distributed dislocation in the martensite lath,the density of which is between 3.0?10^(14) cm^(–2) and 5.0?10^(14) cm^(–2),strengthens the steels through associating with fine carbide particles.展开更多
Bead-on-plate friction stir welds were made on P91 alloy with low and high rotational speeds(100 and 1000 RPM) to study their effects on weld microstructural changes and impression creep behavior. Temperatures experie...Bead-on-plate friction stir welds were made on P91 alloy with low and high rotational speeds(100 and 1000 RPM) to study their effects on weld microstructural changes and impression creep behavior. Temperatures experienced by the stir zone were recorded at the weld tool tip. Different zones of welds were characterized for their microstructural changes, hardness and creep behavior(by impression creep tests). The results were compared with submerged arc fusion weld. Studies revealed that the stir zone temperature with 100 RPM was well below A_(c1) temperature of P91 steel while it was above A_(c3) with 1000 RPM. The results suggest that the microstructural degradation in P91 welds can be controlled by low temperature friction stir welding technique.展开更多
The effect of carbon content on the morphology of martensite in carbon steels has been studied in depth. It is found that not all the packet martensites obtained in carbon steels quenched from elevated temperature are...The effect of carbon content on the morphology of martensite in carbon steels has been studied in depth. It is found that not all the packet martensites obtained in carbon steels quenched from elevated temperature are lath martensite. The packet martensite obtained thus should be divided into two categories: packet thin plate martensite (i.e. lath martensite) and packet plate martensite. The former is only found in low carbon steels, the latter mainly in medium and high carbon steels. The morphology of martensite in steels with different carbon contents has been researched in detail using optical microscopy, SEM and TEM. A new criterion is proposed for identifying the category of martensite. Based on this new criterion, it is found that asquenched steels with Cc≤02% contains lath martensite; that with 02%<Cc<04% contains a mixture of lath and plate martensite. The structure of asquenched steels with Cc≥04% is completely of plate martensite. The curve of the relative volume percentage of martensite without internal twins versus carbon content has been redetermined. Finally, the misinterpretation of experimental results by previous investigators is analysed.展开更多
Fe-Cr-Mo-Ni-C-Co alloy was quenched in liquid nitrogen and held for 24 h.Hardness tester,OM,XRD,SEM were used to investigate the mechanical properties and microstructures of the alloy.The results show that the hardnes...Fe-Cr-Mo-Ni-C-Co alloy was quenched in liquid nitrogen and held for 24 h.Hardness tester,OM,XRD,SEM were used to investigate the mechanical properties and microstructures of the alloy.The results show that the hardness increases by 1-2(HRC)and the compressive strength decreases slightly after cryogenic treatment.The increase in hardness is attributed to the transformation from austenite to martensite and the precipitation of the very tiny carbideη-Fe2C.The decrease in compressive strength is caused by residual stress.The great amount of carbides,such as Cr7C3 and Fe2MoC,in the alloy and the obvious difference in thermal expansion coefficient between these carbides and the matrix at the cryogenic temperatures lead to this residual stress.The microscopy of cryogenic martensite is different from that of the non-cryogenic martensite.The cryogenic martensite is long and fine;while the non-cryogenic martensite is short and coarse.There is obvious surface relief of the cryogenic martensite transformation.It is not orientational of this kind surface relief and the boundary of this surface relief is smooth and in a shape of butterfly.The surface relief in the non-cryogenic martensite is wide and arranged in parallel,and the boundary of surface relief is not smooth.These characteristics may imply different growth ways of the two kinds of martensite.展开更多
The effects of austenitizing temperature on the morphologies and substructures of as-quenched microstructure were investigated by using 13 medium and high carbon steels. The formation reasons of various morphologies o...The effects of austenitizing temperature on the morphologies and substructures of as-quenched microstructure were investigated by using 13 medium and high carbon steels. The formation reasons of various morphologies of martensite quenched at different austenitizing temperatures were also studied. The results show that the packet martensite in medium and high carbon steels quenched at higher austenitizing temperature is entirely different from that in as-quenched low carbon steels, which is still plate martensite, and not lath martensite. All the change laws of as-quenched microstructures in medium and high carbon steels are identical with an increase in austenitizing temperature, and the austenitizing temperature can merely change the combined morphology of martensitic platelets, but cannot alter the type of product of martensitic transformation in commercial steels.展开更多
To study the mechanics of work-hardening and annealing-softening, a series of experiments were conducted on samples of 304 austenitic stainless steel sheets. In addition, transmission electron microscopy （TEM）, scan...To study the mechanics of work-hardening and annealing-softening, a series of experiments were conducted on samples of 304 austenitic stainless steel sheets. In addition, transmission electron microscopy （TEM）, scanning electron microscopy （SEM）, and tensile testing were carried out to study changes and mechanisms of the stainless steel structures and properties during work-hardening and annealing-softening. The results indicate that annealing at low temperatures （100-500 ~C） can only remove partial residual stresses in the sample and the softening via annealing is not obvious. Bright annealing and rapid cooling in a protective atmosphere can completely soften the cold-worked material. In addition, the low-temperature sample without a protective atmosphere only has a little oxidation on the surface, but at higher temperature the oxidized layer is very thick. Thus, high-temperature annealing should include bright annealing.展开更多
基金Projects(U1537202,51575305)supported by the National Natural Science Foundation of ChinaProject(61328302)supported by National Security Major Basic Research Program of China
文摘Single grit grinding is the simplified model to abstract the macro scale grinding.Finite element analysis is a strong tool to study the physical fields during a single grit grinding process,compared to experimental research.Based on the dynamic mechanical behavior of 2Cr12Ni4Mo3VNbN steel and the mathematical statistics of abrasive grit,modeling of the single grit grinding process was conducted by using commercial software AdvantEdge.The validation experiment was designed to validate the correctness of the FEA model by contrast with grinding force.The validation result shows that the FEA model can well describe the single grit grinding process.Then the grinding force and multi-physics fields were studied by experimental and simulation results.It was found that both the normal and tangential grinding forces were linearly related to the cutting speed and cutting depth.The maximum temperature is located in the subsurface of the workpiece in front of the grit,while the maximum stress and strain are located under the grit tip.The strain rate can reach as high as about 106 s–1 during the single grit grinding,which is larger than other traditional machining operations.
基金Project(TZ-J110302)supported by Luoyang Sunrui Special Equipment Co.Ltd.China
文摘Hydrogen trapping behavior has been investigated by means of thermal desorption spectroscopy(TDS) for a high strength steel after it was tempered at the temperatures of 430 °C, 500 °C and 520 °C, respectively. The loss of ductility was characterized by slow strain rate test(SSRT) and microscopic observation. It shows that with hydrogen charging the fracture feature transfers from ductile to brittle, resulting in the loss of ductility. Undeformed microstructure immediately beneath the fracture surface in charged specimen corresponds to badly ductility compared to the obviously streamline plastic deformation in uncharged specimen. The activation energies for the peaks present in the TDS analysis are calculated for all tested steel and the activation energies for all temperature peaks are similar, corresponding to the similar types of hydrogen traps.
文摘Martensitic transformation behavior was studied for zirconia containing 4%～10% CeO2 (in mole fraction) by using a dilatometric method. The Ms (Martensite start temperature) decreased near linearly with increasing CeO2. Different transformation modes were observed depending on the composition and cooling rate. ZrO2 containing 6% CeO2 showed isothermal transformation behavior, whereas ZrO2 containing 9% and 10% CeO2 showed athermal transformation behavior. However, ZrO2 containing 8% CeO2 showed either isothermal or athermal transformations behavior depending on the cooling rate. A TTT (Time-Temperature-Transformation) diagram was proposed for ZrO2 containing 8% CeO2.
基金Project(CDJZR14130006)supported by the Fundamental Research Funds for the Central Universities,China
文摘The hot working mechanism of 2Cr11 MolVNbN steel was investigated by means of compression tests at temperatures of900-1150 ℃ and strain rates of 0.005-5 s^(-1).At strains of 0.2,0.3,0.5 and 0.7,the relationship among strain rate sensitivity,power dissipation efficiency and instability parameter under different conditions were studied.Power dissipation maps and instability maps at different strains were established.The optimal and the instable deformation regimes were established by the processing maps based on the dynamic material model.The processing maps were developed for the typical strains of 0.2,0.3,0.5 and 0.7,predicting the instability regions occurring at high strain rate more than 0.05 s^(-1),which should be avoided during hot deformation.The optimized processing parameters for hot working of 2CrllMolVNbN supercritical stainless steel were temperatures of 1080-1120 ℃ and strain rates of 0.005-0.01 s^(-1).
基金Project(2014CB6644002)supported by the National Basic Research Program of ChinaProject(2015CX004)supported by the Innovation-driven Plan in Central South University,China+2 种基金Project(51301203)supported by the National Natural Science Foundation of ChinaProject(2014M551827)supported by the National Science Foundation for Post-doctoral Scientists of ChinaProject(2014GK3078)supported by the Science and Technology Planning of Hunan Province,China
文摘A titanium alloy containing continuous oxygen gradient was prepared by powder metallurgy(P/M) and the composition–property relationship was studied on a single sample. The alloy was sintered with layered powder of different oxygen contents via vacuum sintering and spark plasma sintering(SPS), respectively. After subsequent heat treatments, high-throughput characterizations of the microstructures and mechanical properties by localized measurements were conducted. The Ti-7% Mo(molar fraction) alloy with an oxygen content ranging from 1.3×10^(-3) to 6.2×10^(-5)(mass fraction) was obtained, and the effects of oxygen on the microstructural evolution and mechanical properties were studied. The results show that SPS is an effective way for fabricating fully dense Ti alloy with a compositional gradient. The average width of α′ phase coarsens with the increase of the content of oxygen. The content of α″ martensitic phase also increases with the content of oxygen. At oxygen contents of 3×10^(-3) and 4×10^(-3)(mass fraction), the Ti alloys present the lowest microhardness and the lowest elastic modulus, respectively. The results also indicate that the martensitic phases actually decrease the hardness of Ti-7Mo alloy, and oxygen effectively hardens the alloy by solid solution strengthening. Therefore, the high-throughput characterization on a microstructure with a gradient content of oxygen is an effective method for rapidly evaluating the composition–property relationship of titanium alloys.
文摘The structural evolution and stability of Fe100-xNix（x= 10, 20, 35, 50） alloys prepared by mechanical alloying were investigated through X-ray diffraction analysis and transmission electron microscopy. The intrinsic conditions of preparation determining phase stability in nanocrystalline were clarified. After being milled for 120 h, the powders of Fego Ni10 and Fe80 Ni20 consist of a single α（bcc） phase, Fe30 Ni30 powders are a single γ（fcc）, and for Fe65 Ni35 powders there is co-existence of α and γ phases. The as-milled Fe80 Ni20 powders annealed at 680℃ exhibits the stability of high-temperature γ phase at room temperature, which is consistent with the theoretical prediction.
基金Project(U1460101)supported by the National Natural Science Foundation of ChinaProject(20120006120002)supported by Specialized Research Fund for the Doctoral Program of Higher Education,China
文摘Effect of Ti addition on the microstructure and strengthening behavior in press hardening steels(PHS)was analyzed by optical metallography(OM),scanning electron microscopy(SEM),transmission electron microscopy(TEM)and X-ray diffraction(XRD).The results show that the microstructure of PHS is martensite,and two sizes of particles disperse in the martensite matrix during the forming and quenching process.The size of the bigger particles is between 100 and 200 nm,and the small particles are nanometer-sized.The quantity of the particles has a positive relation with the Ti content.More importantly,the microstructure and strengthening mechanism are affected by the precipitating behavior of the particles.Besides the prior austenite grain,martensite packet,block and lath are refined by Ti addition.The steels are strengthened by the fine grains,martensite substructure and precipitates.The uniformly distributed dislocation in the martensite lath,the density of which is between 3.0?10^(14) cm^(–2) and 5.0?10^(14) cm^(–2),strengthens the steels through associating with fine carbide particles.
文摘Bead-on-plate friction stir welds were made on P91 alloy with low and high rotational speeds(100 and 1000 RPM) to study their effects on weld microstructural changes and impression creep behavior. Temperatures experienced by the stir zone were recorded at the weld tool tip. Different zones of welds were characterized for their microstructural changes, hardness and creep behavior(by impression creep tests). The results were compared with submerged arc fusion weld. Studies revealed that the stir zone temperature with 100 RPM was well below A_(c1) temperature of P91 steel while it was above A_(c3) with 1000 RPM. The results suggest that the microstructural degradation in P91 welds can be controlled by low temperature friction stir welding technique.
基金the Science+5 种基金 and Technalogy Commitee of Hunan Province
文摘The effect of carbon content on the morphology of martensite in carbon steels has been studied in depth. It is found that not all the packet martensites obtained in carbon steels quenched from elevated temperature are lath martensite. The packet martensite obtained thus should be divided into two categories: packet thin plate martensite (i.e. lath martensite) and packet plate martensite. The former is only found in low carbon steels, the latter mainly in medium and high carbon steels. The morphology of martensite in steels with different carbon contents has been researched in detail using optical microscopy, SEM and TEM. A new criterion is proposed for identifying the category of martensite. Based on this new criterion, it is found that asquenched steels with Cc≤02% contains lath martensite; that with 02%<Cc<04% contains a mixture of lath and plate martensite. The structure of asquenched steels with Cc≥04% is completely of plate martensite. The curve of the relative volume percentage of martensite without internal twins versus carbon content has been redetermined. Finally, the misinterpretation of experimental results by previous investigators is analysed.
文摘Fe-Cr-Mo-Ni-C-Co alloy was quenched in liquid nitrogen and held for 24 h.Hardness tester,OM,XRD,SEM were used to investigate the mechanical properties and microstructures of the alloy.The results show that the hardness increases by 1-2(HRC)and the compressive strength decreases slightly after cryogenic treatment.The increase in hardness is attributed to the transformation from austenite to martensite and the precipitation of the very tiny carbideη-Fe2C.The decrease in compressive strength is caused by residual stress.The great amount of carbides,such as Cr7C3 and Fe2MoC,in the alloy and the obvious difference in thermal expansion coefficient between these carbides and the matrix at the cryogenic temperatures lead to this residual stress.The microscopy of cryogenic martensite is different from that of the non-cryogenic martensite.The cryogenic martensite is long and fine;while the non-cryogenic martensite is short and coarse.There is obvious surface relief of the cryogenic martensite transformation.It is not orientational of this kind surface relief and the boundary of this surface relief is smooth and in a shape of butterfly.The surface relief in the non-cryogenic martensite is wide and arranged in parallel,and the boundary of surface relief is not smooth.These characteristics may imply different growth ways of the two kinds of martensite.
文摘The effects of austenitizing temperature on the morphologies and substructures of as-quenched microstructure were investigated by using 13 medium and high carbon steels. The formation reasons of various morphologies of martensite quenched at different austenitizing temperatures were also studied. The results show that the packet martensite in medium and high carbon steels quenched at higher austenitizing temperature is entirely different from that in as-quenched low carbon steels, which is still plate martensite, and not lath martensite. All the change laws of as-quenched microstructures in medium and high carbon steels are identical with an increase in austenitizing temperature, and the austenitizing temperature can merely change the combined morphology of martensitic platelets, but cannot alter the type of product of martensitic transformation in commercial steels.
基金Project(2009D005002000003) supported by the Foundation for Fostering Outstanding Talents of Beijing,China
文摘To study the mechanics of work-hardening and annealing-softening, a series of experiments were conducted on samples of 304 austenitic stainless steel sheets. In addition, transmission electron microscopy （TEM）, scanning electron microscopy （SEM）, and tensile testing were carried out to study changes and mechanisms of the stainless steel structures and properties during work-hardening and annealing-softening. The results indicate that annealing at low temperatures （100-500 ~C） can only remove partial residual stresses in the sample and the softening via annealing is not obvious. Bright annealing and rapid cooling in a protective atmosphere can completely soften the cold-worked material. In addition, the low-temperature sample without a protective atmosphere only has a little oxidation on the surface, but at higher temperature the oxidized layer is very thick. Thus, high-temperature annealing should include bright annealing.
