Metal Additive Manufacturing(MAM) technology has become an important means of rapid prototyping precision manufacturing of special high dynamic heterogeneous complex parts. In response to the micromechanical defects s...Metal Additive Manufacturing(MAM) technology has become an important means of rapid prototyping precision manufacturing of special high dynamic heterogeneous complex parts. In response to the micromechanical defects such as porosity issues, significant deformation, surface cracks, and challenging control of surface morphology encountered during the selective laser melting(SLM) additive manufacturing(AM) process of specialized Micro Electromechanical System(MEMS) components, multiparameter optimization and micro powder melt pool/macro-scale mechanical properties control simulation of specialized components are conducted. The optimal parameters obtained through highprecision preparation and machining of components and static/high dynamic verification are: laser power of 110 W, laser speed of 600 mm/s, laser diameter of 75 μm, and scanning spacing of 50 μm. The density of the subordinate components under this reference can reach 99.15%, the surface hardness can reach 51.9 HRA, the yield strength can reach 550 MPa, the maximum machining error of the components is 4.73%, and the average surface roughness is 0.45 μm. Through dynamic hammering and high dynamic firing verification, SLM components meet the requirements for overload resistance. The results have proven that MEM technology can provide a new means for the processing of MEMS components applied in high dynamic environments. The parameters obtained in the conclusion can provide a design basis for the additive preparation of MEMS components.展开更多
The Fringe Projection Profilometry(FPP)system with a single exposure time or a single projection intensity is limited by the dynamic range of the camera,which can lead to overexposure and underexposure of the image,re...The Fringe Projection Profilometry(FPP)system with a single exposure time or a single projection intensity is limited by the dynamic range of the camera,which can lead to overexposure and underexposure of the image,resulting in point cloud loss or reduced accuracy.To address this issue,unlike the pixel modulation method of projectors,we utilize the characteristics of color projectors where the intensity of the three-channel LED can be controlled independently.We propose a method for separating the projector's three-channel light intensity,combined with a color camera,to achieve single exposure and multi-intensity image acquisition.Further,the crosstalk coefficient is applied to predict the three-channel reflectance of the measured object.By integrating clustering and channel mapping,we establish a pixel-level mapping model between the projector's three-channel current and the camera's three-channel image intensity,which realizes the optimal projection current prediction and the high dynamic range(HDR)image acquisition.The proposed method allows for high-precision three-dimensional(3D)data acquisition of HDR scenes with a single exposure.The effectiveness of this method has been validated through experiments with standard planes and standard steps,showing a significant reduction in mean absolute error(44.6%)compared to existing singleexposure HDR methods.Additionally,the number of images required for acquisition is significantly reduced(by 70.8%)compared to multi-exposure fusion methods.This proposed method has great potential in various FPP-related fields.展开更多
In the wireless guidance system, the signals that receiver received has obvious Doppler shift for the high dynamic characteristic of the carrier. A new solution of carrier frequency tracking loop with frequency modify...In the wireless guidance system, the signals that receiver received has obvious Doppler shift for the high dynamic characteristic of the carrier. A new solution of carrier frequency tracking loop with frequency modifying system is put forward. The characteristic of cross product auto frequency control and the second order loop filter in this loop are analyzed. The simulation shows that this loop can accomplish frequency tracking well in high dynamic circumstance.展开更多
A generalized simulation method of the tracking,telemetry and control（TT＆C） channel,which is applicable to wideband and arbitrary radio frequency（RF） signal,is proposed.It can accurately simulate the dynamic tran...A generalized simulation method of the tracking,telemetry and control（TT＆C） channel,which is applicable to wideband and arbitrary radio frequency（RF） signal,is proposed.It can accurately simulate the dynamic transmission delay of the arbitrary RF signal in channels,especially regardless of any prior knowledge including signal form,signal parameters,and so on.The proposed method orthogonally demodulates the wideband and arbitrary RF signal to complex baseband by a known local oscillator（LO） signal.Whereafter,it takes measures to obtain the delay reconstruction signal of baseband signals based on the dynamic transmission delay between a ground station and a responder.Meanwhile,it manages to obtain the delay reconstruction signal of LO signals.The simulation output signal（the delayed RF signal） can be achieved through the synthesis of the two delay reconstruction signals mentioned above.The principle and its related key technology are described in detail,and the realizable system architecture is given.展开更多
基金funded by the National Natural Science Foundation of China Youth Fund(Grant No.62304022)Science and Technology on Electromechanical Dynamic Control Laboratory(China,Grant No.6142601012304)the 2022e2024 China Association for Science and Technology Innovation Integration Association Youth Talent Support Project(Grant No.2022QNRC001).
文摘Metal Additive Manufacturing(MAM) technology has become an important means of rapid prototyping precision manufacturing of special high dynamic heterogeneous complex parts. In response to the micromechanical defects such as porosity issues, significant deformation, surface cracks, and challenging control of surface morphology encountered during the selective laser melting(SLM) additive manufacturing(AM) process of specialized Micro Electromechanical System(MEMS) components, multiparameter optimization and micro powder melt pool/macro-scale mechanical properties control simulation of specialized components are conducted. The optimal parameters obtained through highprecision preparation and machining of components and static/high dynamic verification are: laser power of 110 W, laser speed of 600 mm/s, laser diameter of 75 μm, and scanning spacing of 50 μm. The density of the subordinate components under this reference can reach 99.15%, the surface hardness can reach 51.9 HRA, the yield strength can reach 550 MPa, the maximum machining error of the components is 4.73%, and the average surface roughness is 0.45 μm. Through dynamic hammering and high dynamic firing verification, SLM components meet the requirements for overload resistance. The results have proven that MEM technology can provide a new means for the processing of MEMS components applied in high dynamic environments. The parameters obtained in the conclusion can provide a design basis for the additive preparation of MEMS components.
文摘The Fringe Projection Profilometry(FPP)system with a single exposure time or a single projection intensity is limited by the dynamic range of the camera,which can lead to overexposure and underexposure of the image,resulting in point cloud loss or reduced accuracy.To address this issue,unlike the pixel modulation method of projectors,we utilize the characteristics of color projectors where the intensity of the three-channel LED can be controlled independently.We propose a method for separating the projector's three-channel light intensity,combined with a color camera,to achieve single exposure and multi-intensity image acquisition.Further,the crosstalk coefficient is applied to predict the three-channel reflectance of the measured object.By integrating clustering and channel mapping,we establish a pixel-level mapping model between the projector's three-channel current and the camera's three-channel image intensity,which realizes the optimal projection current prediction and the high dynamic range(HDR)image acquisition.The proposed method allows for high-precision three-dimensional(3D)data acquisition of HDR scenes with a single exposure.The effectiveness of this method has been validated through experiments with standard planes and standard steps,showing a significant reduction in mean absolute error(44.6%)compared to existing singleexposure HDR methods.Additionally,the number of images required for acquisition is significantly reduced(by 70.8%)compared to multi-exposure fusion methods.This proposed method has great potential in various FPP-related fields.
文摘In the wireless guidance system, the signals that receiver received has obvious Doppler shift for the high dynamic characteristic of the carrier. A new solution of carrier frequency tracking loop with frequency modifying system is put forward. The characteristic of cross product auto frequency control and the second order loop filter in this loop are analyzed. The simulation shows that this loop can accomplish frequency tracking well in high dynamic circumstance.
基金supported by the Foundation of Shanghai Aerospace Science and Technology(20120541088)
文摘A generalized simulation method of the tracking,telemetry and control（TT＆C） channel,which is applicable to wideband and arbitrary radio frequency（RF） signal,is proposed.It can accurately simulate the dynamic transmission delay of the arbitrary RF signal in channels,especially regardless of any prior knowledge including signal form,signal parameters,and so on.The proposed method orthogonally demodulates the wideband and arbitrary RF signal to complex baseband by a known local oscillator（LO） signal.Whereafter,it takes measures to obtain the delay reconstruction signal of baseband signals based on the dynamic transmission delay between a ground station and a responder.Meanwhile,it manages to obtain the delay reconstruction signal of LO signals.The simulation output signal（the delayed RF signal） can be achieved through the synthesis of the two delay reconstruction signals mentioned above.The principle and its related key technology are described in detail,and the realizable system architecture is given.
