Semiconductors and related fields today hold vast application prospects.The semiconductor wafer fabrication process involves steps such as substrate preparation and epitaxy,which occur in high-temperature corrosive en...Semiconductors and related fields today hold vast application prospects.The semiconductor wafer fabrication process involves steps such as substrate preparation and epitaxy,which occur in high-temperature corrosive environments.Consequently,components like crucibles,susceptors and wafer carriers require carbon-based materials such as graphite and carbon-carbon composites.However,traditional carbon materials underperform in these extreme conditions,failing to effectively address the challenges.This leads to issues including product contamination and shortened equipment lifespan.Therefore,effective protection of carbon materials is crucial.This paper reviews current research status on the preparation methods and properties of corrosion-resistant coatings within relevant domestic and international fields.Preparation methods include various techniques such as physical vapor deposition(PVD),chemical vapor deposition(CVD)and the sol-gel method.Furthermore,it offers perspectives on future research directions for corrosion-resistant coated components in semiconductor equipment.These include exploring novel coating materials,improving coating preparation processes,enhancing coating corrosion resistance,as well as further investigating the interfacial interactions between coatings and carbon substrates to achieve better adhesion and compatibility.展开更多
This research aims to contribute to the safe methodology for additive manufacturing(AM)of energetic materials.Coating formulation processes were investigated and evaluated to find a suitable method that may enable sel...This research aims to contribute to the safe methodology for additive manufacturing(AM)of energetic materials.Coating formulation processes were investigated and evaluated to find a suitable method that may enable selective laser sintering(SLS)as the safe method for fabrication of high explosive(HE)compositions.For safety and co nvenie nce reasons,the co ncept demonstration was conducted using inert explosive simulants with properties quasi-similar to the real HE.Coating processes for simulant RDXbased microparticles by means of PCL and 3,4,5-trimethoxybenzaldehyde(as TNT simulant)are reported.These processes were evaluated for uniformity of coating the HE inert simulant particles with binder materials to facilitate the SLS as the adequate binding and fabrication method.Suspension system and single emulsion methods gave required particle near spherical morphology,size and uniform coating.The suspension process appears to be suitable for the SLS of HE mocks and potential formulation methods for active HE composites.The density is estimated to be comparable with the current HE compositions and plastic bonded explosives(PBXs)such as C4 and PE4,produced from traditional methods.The formulation method developed and understanding of the science behind the processes paves the way toward safe SLS of the active HE compositions and may open avenues for further research and development of munitions of the future.展开更多
Ammonium dinitramide(ADN),which has the advantages of high energy density,no halogen and low characteristic signal,is not only considered as a new high-energy oxidizer that is expected to replace the traditional oxidi...Ammonium dinitramide(ADN),which has the advantages of high energy density,no halogen and low characteristic signal,is not only considered as a new high-energy oxidizer that is expected to replace the traditional oxidizer ammonium perchlorate(AP)in solid propellants,but also a good performance explosive in itself.However,due to the strong hygroscopicity of ADN,its application in solid propellants and explosives is greatly limited.Solving the hygroscopicity of ADN is the key to realize the wide application of ADN.In this paper,we systematically review the research progress of anti-hygroscopic strategies of ADN coating.The surface coating methods are focusing on solvent volatilization,solvent-non-solvent,melt crystallization and atomic layer deposition technology.The characteristics of the different methods are compared and analyzed,and the basis for the classification and selection of the coating materials are introduced in detail.In addition,the feasibility of material for surface coating of ADN is evaluated by several compatibility analysis methods.It is highly expected that the liquid phase method(solvent volatilization method,solvent-non-solvent method)would be the promising method for future ADN coating because of its effective,safety and facile operation.Furthermore,polymer materials,are the preferred coating materials due to their high viscosity,easy adhesion,good anti-hygroscopic effect,and heat resistance,which make ADN weak hygroscopicity,less sensitive,easier to preserve and good compatibility.展开更多
The chemical compound 3-(N-ethylamino)isobutyl)trimethoxysilane(EAMS)modified titanium dioxide(TiO_(2)),producing EAMS-TiO_(2),which was encased in graphitic carbon nitride(GCN)and integrated into epoxy resin(EP).The ...The chemical compound 3-(N-ethylamino)isobutyl)trimethoxysilane(EAMS)modified titanium dioxide(TiO_(2)),producing EAMS-TiO_(2),which was encased in graphitic carbon nitride(GCN)and integrated into epoxy resin(EP).The protective properties of mild steel coated with this nanocomposite in a marine environment were assessedusing electrochemical techniques.Thermogravimetric analysis(TGA)and Cone calorimetry tests demonstrated thatGCN/EAMS-TiO_(2)significantly enhanced the flame retardancy of the epoxy coating,reducing peak heat release rate(PHRR)and total heat release(THR)values by 88%and 70%,respectively,compared to pure EP.Salt spray testsindicated reduced water absorption and improved corrosion resistance.The optimal concentration of 0.6 wt%GCNEAMS/TiO_(2)yielded the highest resistance,with the nanocomposite achieving a coating resistance of 7.50×10^(10)Ω·cm^(2)after 28 d in seawater.The surface resistance of EP-GCN/EAMS-TiO_(2)was over 99.9 times higher than pure EP after onehour in seawater.SECM analysis showed the lowest ferrous ion dissipation(1.0 nA)for EP-GCN/EAMS-TiO_(2)coatedsteel.FE-SEM and EDX analyses revealed improved breakdown products and a durable inert nanolayered covering.Thenanocomposite exhibited excellent water resistance(water contact angle of 167°)and strong mechanical properties,withadhesive strength increasing to 18.3 MPa after 28 d in seawater.EP-GCN/EAMS-TiO_(2)shows potential as a coatingmaterial for the shipping industry.展开更多
The electrical resistivity of TiB2/C cathode composite coating at different temperatures was measured with the electrical conductivity test device; the effects of TiB2 content and kinds of carbonaceous fillers as well...The electrical resistivity of TiB2/C cathode composite coating at different temperatures was measured with the electrical conductivity test device; the effects of TiB2 content and kinds of carbonaceous fillers as well as their mean particle size on their electrical resistivities were investigated. The results show that electrical resistivity of the coating decreases with the increase of TiB2 content and the decrease of its mean particle size. When the mass fraction of TiB2 increases from 30% to 60%, the electrical resistivity of the coating at room temperature decreases from 31.2μΩ·m to 23.8μΩ·m. The electrical resistivity of the coating at 960℃ lowers from 76.1μΩ· m to 38.4μΩ·m with the decrease of TiB2 mean particle size from 12μm to 1μm. The kinds of carbonaceous fillers have great influence on the electrical resistivity of TiB2/C composite coating at 960℃, when the graphite, petroleum coke and anthracite are used as fillers, the electrical resistivities of the coating are 20.3μΩ·m, 53.7μΩ·m and 87.2μΩ·m, respectively. For the coating with petroleum coke filler, its electrical resistivity decreases with the increase of the mean particle size of petroleum coke filler. The electrical resistivity at 960℃ decreases from 56.2μΩ·m to 48.2μΩ·m with the mean particle size of petroleum coke increasing from 44μm to 1200μm. However, too big carbonaceous particle size has adverse influence on the abrasion resistance of coating. Its proper mean particle size is 420μm.展开更多
Based on the advanced integrated technology of materials preparation and formation, a new pattern Zn-Al-Mg-RE anti-corrosion coating for steel structure sustainable design was manufactured by cored wires and high velo...Based on the advanced integrated technology of materials preparation and formation, a new pattern Zn-Al-Mg-RE anti-corrosion coating for steel structure sustainable design was manufactured by cored wires and high velocity arc spraying (HVAS) technologies. The developments of thermally sprayed coatings for steel structure protection were described. Based on Al, Zn, Zn-Al and Zn-Al-Mg coatings, the anti-corrosion properties of new-pattern Zn-Al-Mg-RE coating were evaluated through electrochemical methods including electrochemical polarization and electrochemical impedance spectroscopy (EIS) coupled with SEM and XRD. The models of Zn-Al-Mg-RE coating undergoing corrosion with the initial pinhole defect and the latter with accelerated products were also discussed. The results show that Zn-Al-Mg-RE coating exhibites excellent corrosion resistance for long-term immersion, which is helpful for the sustainable design of steel structure in aggressive corrosion conditions. And the corrosion products seem to possess certain self-sealing function.展开更多
This paper is a brief and selective review on hydrothermal synthesis of advanced materials. Some general comments about the hydrothermal synthesis of materials are presented. In particular, the surface modification an...This paper is a brief and selective review on hydrothermal synthesis of advanced materials. Some general comments about the hydrothermal synthesis of materials are presented. In particular, the surface modification and hydrothermal synthesis of functional powders (e.g. the hydrothermal coating of aluminum borate whiskers with chromium oxide, hydrothermal synthesis of Ni-Zn ferrite and magnesium hydroxide ) are introduced and their importance are explained.展开更多
Li2FeSiO4 is deemed to be a potential candidate for large-scale applications because of its abundance,low cost and high safety,etc.Unfortunately,its low conductivity,resulting in poor rate performance,has become a mai...Li2FeSiO4 is deemed to be a potential candidate for large-scale applications because of its abundance,low cost and high safety,etc.Unfortunately,its low conductivity,resulting in poor rate performance,has become a main obstacle to its applications in power battery and energy storage system.In this work,C-Ag coated Li2FeSiO4 is introduced to improve the innate electronic conductivity and Li-ion diffusion ability.The results demonstrate that Li2FeSiO4/C/Ag composite exhibits better electrochemical performance.It possesses a specific discharge capacity of 152,121,108 mA.h/g at 0.2C,5C and 10C,respectively.At the same time,the Li2FeSiO4/C/Ag composite shows good cycle stability and a capacity retention ratio of 97.9%after 100 cycles at 1C.展开更多
Development of inexpensive non Pt based high electrocatalytic energy materials is the need of the hour for fuel cell electrode to produce clean alternative green energy from synthesized bio alcohol using biomass. MnO ...Development of inexpensive non Pt based high electrocatalytic energy materials is the need of the hour for fuel cell electrode to produce clean alternative green energy from synthesized bio alcohol using biomass. MnO 2,electro synthesized at different current density is found to be well performed electrocatalytic material,comparable to Pt,with higher current density,very lowovervoltage for the electrochemical oxidation of methanol. From EIS study,the polarization resistance of the coated MnO 2is found to be much lowand electrical double layer capacitance is high,the effect increases with increase in current density of electro deposition. XRD,EDX and AAS analysis confirm the M nO 2deposition. The morphology of SEM images exhibits an enhanced 3D effective substrate area,for electro oxidation of the fuel. A fewnano structured grains of the deposited M nO 2is also observed at higher current density. The fact supports that a high energetic inexpensive electro catalytic material has been found for fuel cell electrode to synthesis renewable energy from methanol fuel.展开更多
以硅橡胶为基体,添加无机填料制备的耐热涂层在耐热防腐方面有重要应用前景。采用自制改性硅橡胶作基体,添加不同配比的高岭土、二氧化硅和氧化铝,制备了复合涂层。采用扫描电子显微镜(scanning electron microscopy,SEM)观察了硅橡胶...以硅橡胶为基体,添加无机填料制备的耐热涂层在耐热防腐方面有重要应用前景。采用自制改性硅橡胶作基体,添加不同配比的高岭土、二氧化硅和氧化铝,制备了复合涂层。采用扫描电子显微镜(scanning electron microscopy,SEM)观察了硅橡胶基体中无机填料的分散状况,采用热重分析仪(thermogravimetric analyzer,TGA)对复合涂层的热解温度和失重率进行了分析。结果表明:在复合体系中,无机填料与基体的相容性较好,分散均匀;与基体材料相比,无机填料的添加可有效提高复合材料的耐热性。填料质量分数为20%的复合涂层,其在800℃时质量残留率比自制改性硅橡胶的基体提高了10%以上。展开更多
基金National Natural Science Foundation of China(12002196,12102140)。
文摘Semiconductors and related fields today hold vast application prospects.The semiconductor wafer fabrication process involves steps such as substrate preparation and epitaxy,which occur in high-temperature corrosive environments.Consequently,components like crucibles,susceptors and wafer carriers require carbon-based materials such as graphite and carbon-carbon composites.However,traditional carbon materials underperform in these extreme conditions,failing to effectively address the challenges.This leads to issues including product contamination and shortened equipment lifespan.Therefore,effective protection of carbon materials is crucial.This paper reviews current research status on the preparation methods and properties of corrosion-resistant coatings within relevant domestic and international fields.Preparation methods include various techniques such as physical vapor deposition(PVD),chemical vapor deposition(CVD)and the sol-gel method.Furthermore,it offers perspectives on future research directions for corrosion-resistant coated components in semiconductor equipment.These include exploring novel coating materials,improving coating preparation processes,enhancing coating corrosion resistance,as well as further investigating the interfacial interactions between coatings and carbon substrates to achieve better adhesion and compatibility.
基金funded by the Council for Scientific and Industrial Research(CSIR)。
文摘This research aims to contribute to the safe methodology for additive manufacturing(AM)of energetic materials.Coating formulation processes were investigated and evaluated to find a suitable method that may enable selective laser sintering(SLS)as the safe method for fabrication of high explosive(HE)compositions.For safety and co nvenie nce reasons,the co ncept demonstration was conducted using inert explosive simulants with properties quasi-similar to the real HE.Coating processes for simulant RDXbased microparticles by means of PCL and 3,4,5-trimethoxybenzaldehyde(as TNT simulant)are reported.These processes were evaluated for uniformity of coating the HE inert simulant particles with binder materials to facilitate the SLS as the adequate binding and fabrication method.Suspension system and single emulsion methods gave required particle near spherical morphology,size and uniform coating.The suspension process appears to be suitable for the SLS of HE mocks and potential formulation methods for active HE composites.The density is estimated to be comparable with the current HE compositions and plastic bonded explosives(PBXs)such as C4 and PE4,produced from traditional methods.The formulation method developed and understanding of the science behind the processes paves the way toward safe SLS of the active HE compositions and may open avenues for further research and development of munitions of the future.
基金financially supported by the National Natural Science Foundation of China(Grant Nos.21805139,12102194 and 22005144)the Joint Funds of the National Natural Science Foundation of China(Grant No.U2141202)+1 种基金the Fundamental Research Funds for the Central Universities(Grant No.30921011203)the Young Elite Scientists Sponsorship Program by CAST(YESS Program,2021QNRC001)。
文摘Ammonium dinitramide(ADN),which has the advantages of high energy density,no halogen and low characteristic signal,is not only considered as a new high-energy oxidizer that is expected to replace the traditional oxidizer ammonium perchlorate(AP)in solid propellants,but also a good performance explosive in itself.However,due to the strong hygroscopicity of ADN,its application in solid propellants and explosives is greatly limited.Solving the hygroscopicity of ADN is the key to realize the wide application of ADN.In this paper,we systematically review the research progress of anti-hygroscopic strategies of ADN coating.The surface coating methods are focusing on solvent volatilization,solvent-non-solvent,melt crystallization and atomic layer deposition technology.The characteristics of the different methods are compared and analyzed,and the basis for the classification and selection of the coating materials are introduced in detail.In addition,the feasibility of material for surface coating of ADN is evaluated by several compatibility analysis methods.It is highly expected that the liquid phase method(solvent volatilization method,solvent-non-solvent method)would be the promising method for future ADN coating because of its effective,safety and facile operation.Furthermore,polymer materials,are the preferred coating materials due to their high viscosity,easy adhesion,good anti-hygroscopic effect,and heat resistance,which make ADN weak hygroscopicity,less sensitive,easier to preserve and good compatibility.
文摘The chemical compound 3-(N-ethylamino)isobutyl)trimethoxysilane(EAMS)modified titanium dioxide(TiO_(2)),producing EAMS-TiO_(2),which was encased in graphitic carbon nitride(GCN)and integrated into epoxy resin(EP).The protective properties of mild steel coated with this nanocomposite in a marine environment were assessedusing electrochemical techniques.Thermogravimetric analysis(TGA)and Cone calorimetry tests demonstrated thatGCN/EAMS-TiO_(2)significantly enhanced the flame retardancy of the epoxy coating,reducing peak heat release rate(PHRR)and total heat release(THR)values by 88%and 70%,respectively,compared to pure EP.Salt spray testsindicated reduced water absorption and improved corrosion resistance.The optimal concentration of 0.6 wt%GCNEAMS/TiO_(2)yielded the highest resistance,with the nanocomposite achieving a coating resistance of 7.50×10^(10)Ω·cm^(2)after 28 d in seawater.The surface resistance of EP-GCN/EAMS-TiO_(2)was over 99.9 times higher than pure EP after onehour in seawater.SECM analysis showed the lowest ferrous ion dissipation(1.0 nA)for EP-GCN/EAMS-TiO_(2)coatedsteel.FE-SEM and EDX analyses revealed improved breakdown products and a durable inert nanolayered covering.Thenanocomposite exhibited excellent water resistance(water contact angle of 167°)and strong mechanical properties,withadhesive strength increasing to 18.3 MPa after 28 d in seawater.EP-GCN/EAMS-TiO_(2)shows potential as a coatingmaterial for the shipping industry.
基金Project(2005CB623703) supported by the State Key Fundamental Research and Development Programof China project(5JJ30103) supported by the Natural Science Foundation of Hunan Province
文摘The electrical resistivity of TiB2/C cathode composite coating at different temperatures was measured with the electrical conductivity test device; the effects of TiB2 content and kinds of carbonaceous fillers as well as their mean particle size on their electrical resistivities were investigated. The results show that electrical resistivity of the coating decreases with the increase of TiB2 content and the decrease of its mean particle size. When the mass fraction of TiB2 increases from 30% to 60%, the electrical resistivity of the coating at room temperature decreases from 31.2μΩ·m to 23.8μΩ·m. The electrical resistivity of the coating at 960℃ lowers from 76.1μΩ· m to 38.4μΩ·m with the decrease of TiB2 mean particle size from 12μm to 1μm. The kinds of carbonaceous fillers have great influence on the electrical resistivity of TiB2/C composite coating at 960℃, when the graphite, petroleum coke and anthracite are used as fillers, the electrical resistivities of the coating are 20.3μΩ·m, 53.7μΩ·m and 87.2μΩ·m, respectively. For the coating with petroleum coke filler, its electrical resistivity decreases with the increase of the mean particle size of petroleum coke filler. The electrical resistivity at 960℃ decreases from 56.2μΩ·m to 48.2μΩ·m with the mean particle size of petroleum coke increasing from 44μm to 1200μm. However, too big carbonaceous particle size has adverse influence on the abrasion resistance of coating. Its proper mean particle size is 420μm.
文摘Based on the advanced integrated technology of materials preparation and formation, a new pattern Zn-Al-Mg-RE anti-corrosion coating for steel structure sustainable design was manufactured by cored wires and high velocity arc spraying (HVAS) technologies. The developments of thermally sprayed coatings for steel structure protection were described. Based on Al, Zn, Zn-Al and Zn-Al-Mg coatings, the anti-corrosion properties of new-pattern Zn-Al-Mg-RE coating were evaluated through electrochemical methods including electrochemical polarization and electrochemical impedance spectroscopy (EIS) coupled with SEM and XRD. The models of Zn-Al-Mg-RE coating undergoing corrosion with the initial pinhole defect and the latter with accelerated products were also discussed. The results show that Zn-Al-Mg-RE coating exhibites excellent corrosion resistance for long-term immersion, which is helpful for the sustainable design of steel structure in aggressive corrosion conditions. And the corrosion products seem to possess certain self-sealing function.
文摘This paper is a brief and selective review on hydrothermal synthesis of advanced materials. Some general comments about the hydrothermal synthesis of materials are presented. In particular, the surface modification and hydrothermal synthesis of functional powders (e.g. the hydrothermal coating of aluminum borate whiskers with chromium oxide, hydrothermal synthesis of Ni-Zn ferrite and magnesium hydroxide ) are introduced and their importance are explained.
基金Project(21771062)supported by the National Natural Science Foundation of ChinaProject(2016JJ2092)supported by the Hunan Provincial Natural Science Foundation,ChinaProject(2019013)supported by the Open Project Program of Key Laboratory of Preparation and Application of Environmental Friendly Materials,Ministry of Education,Jilin Normal University,China
文摘Li2FeSiO4 is deemed to be a potential candidate for large-scale applications because of its abundance,low cost and high safety,etc.Unfortunately,its low conductivity,resulting in poor rate performance,has become a main obstacle to its applications in power battery and energy storage system.In this work,C-Ag coated Li2FeSiO4 is introduced to improve the innate electronic conductivity and Li-ion diffusion ability.The results demonstrate that Li2FeSiO4/C/Ag composite exhibits better electrochemical performance.It possesses a specific discharge capacity of 152,121,108 mA.h/g at 0.2C,5C and 10C,respectively.At the same time,the Li2FeSiO4/C/Ag composite shows good cycle stability and a capacity retention ratio of 97.9%after 100 cycles at 1C.
文摘Development of inexpensive non Pt based high electrocatalytic energy materials is the need of the hour for fuel cell electrode to produce clean alternative green energy from synthesized bio alcohol using biomass. MnO 2,electro synthesized at different current density is found to be well performed electrocatalytic material,comparable to Pt,with higher current density,very lowovervoltage for the electrochemical oxidation of methanol. From EIS study,the polarization resistance of the coated MnO 2is found to be much lowand electrical double layer capacitance is high,the effect increases with increase in current density of electro deposition. XRD,EDX and AAS analysis confirm the M nO 2deposition. The morphology of SEM images exhibits an enhanced 3D effective substrate area,for electro oxidation of the fuel. A fewnano structured grains of the deposited M nO 2is also observed at higher current density. The fact supports that a high energetic inexpensive electro catalytic material has been found for fuel cell electrode to synthesis renewable energy from methanol fuel.
文摘以硅橡胶为基体,添加无机填料制备的耐热涂层在耐热防腐方面有重要应用前景。采用自制改性硅橡胶作基体,添加不同配比的高岭土、二氧化硅和氧化铝,制备了复合涂层。采用扫描电子显微镜(scanning electron microscopy,SEM)观察了硅橡胶基体中无机填料的分散状况,采用热重分析仪(thermogravimetric analyzer,TGA)对复合涂层的热解温度和失重率进行了分析。结果表明:在复合体系中,无机填料与基体的相容性较好,分散均匀;与基体材料相比,无机填料的添加可有效提高复合材料的耐热性。填料质量分数为20%的复合涂层,其在800℃时质量残留率比自制改性硅橡胶的基体提高了10%以上。
