In order to obtain satisfactory mechanical properties for the cam used in high-power ship diesel engines, a new quenching technology was proposed by designing a two-stage quenching process with an alkaline bath as the...In order to obtain satisfactory mechanical properties for the cam used in high-power ship diesel engines, a new quenching technology was proposed by designing a two-stage quenching process with an alkaline bath as the quenching medium. To demonstrate the effectiveness of the proposed new quenching technology, both numerical analysis and experimental study were performed. The new quenching technology was analyzed using finite element method. The combined effects of the temperature, stress and microstructure fields were investigated considering nonlinear material properties. Finally, an experimental study was performed to verify the effectiveness of the proposed new quenching technology. The numerical results show that internal stress is affected by both thermal stress and transformation stress. In addition, the direction of the internal stress is changed several times due to thermal interaction and microstructure evolution during the quenching process. The experimental results show that the proposed new quenching technology significantly improves the mechanical properties and microstructures of the cam. The tensile strength, the impact resistance and the hardness value of the cam by the proposed new quenching technology are improved by 4.3%, 8.9% and 3.5% compared with those by the traditional quenching technology. Moreover, the residual stress and cam shape deformation are reduced by 40.0% and 48.9% respectively for the cam manufactured by the new quenching technology.展开更多
针对高速电机和飞轮储能系统等对空间利用率要求较高的场合,提出一种新型异极径向混合磁轴承(heteropolar radial hybrid magnetic bearing,HRHMB).首先,建立该磁轴承的等效磁路模型,通过解析磁场得出其电流刚度、位移刚度及电磁力,并...针对高速电机和飞轮储能系统等对空间利用率要求较高的场合,提出一种新型异极径向混合磁轴承(heteropolar radial hybrid magnetic bearing,HRHMB).首先,建立该磁轴承的等效磁路模型,通过解析磁场得出其电流刚度、位移刚度及电磁力,并通过有限元仿真验证其有效性;然后,在相同约束条件下与传统偏置磁轴承进行对比,分析磁轴承的刚度特性和空间利用率;最后,通过有限元仿真研究新型磁轴承径向两自由度间的电磁力耦合,并与传统磁轴承进行对比.研究结果表明:在相同承载力等约束条件下,该新型磁轴承的体积仅为传统磁轴承的0.87倍,其电磁力在控制电流和转子位移影响下的相对误差值为6.5%,而传统磁轴承的电磁力相对误差为13.6%,表明新型磁轴承径向两自由度的电磁力耦合小于传统磁轴承,解耦效果良好.展开更多
基金Project(50875268) supported by the National Natural Science Foundation of China Project(CSTC2008AB3057) supported by Foundation of Chongqing Science and Technology Commission, China+1 种基金 Project(108107) supported by the Key Project of Ministry of Education of China Project(50925518) supported by the National Science Fund for Distinguished Young Scholars
文摘In order to obtain satisfactory mechanical properties for the cam used in high-power ship diesel engines, a new quenching technology was proposed by designing a two-stage quenching process with an alkaline bath as the quenching medium. To demonstrate the effectiveness of the proposed new quenching technology, both numerical analysis and experimental study were performed. The new quenching technology was analyzed using finite element method. The combined effects of the temperature, stress and microstructure fields were investigated considering nonlinear material properties. Finally, an experimental study was performed to verify the effectiveness of the proposed new quenching technology. The numerical results show that internal stress is affected by both thermal stress and transformation stress. In addition, the direction of the internal stress is changed several times due to thermal interaction and microstructure evolution during the quenching process. The experimental results show that the proposed new quenching technology significantly improves the mechanical properties and microstructures of the cam. The tensile strength, the impact resistance and the hardness value of the cam by the proposed new quenching technology are improved by 4.3%, 8.9% and 3.5% compared with those by the traditional quenching technology. Moreover, the residual stress and cam shape deformation are reduced by 40.0% and 48.9% respectively for the cam manufactured by the new quenching technology.
文摘针对高速电机和飞轮储能系统等对空间利用率要求较高的场合,提出一种新型异极径向混合磁轴承(heteropolar radial hybrid magnetic bearing,HRHMB).首先,建立该磁轴承的等效磁路模型,通过解析磁场得出其电流刚度、位移刚度及电磁力,并通过有限元仿真验证其有效性;然后,在相同约束条件下与传统偏置磁轴承进行对比,分析磁轴承的刚度特性和空间利用率;最后,通过有限元仿真研究新型磁轴承径向两自由度间的电磁力耦合,并与传统磁轴承进行对比.研究结果表明:在相同承载力等约束条件下,该新型磁轴承的体积仅为传统磁轴承的0.87倍,其电磁力在控制电流和转子位移影响下的相对误差值为6.5%,而传统磁轴承的电磁力相对误差为13.6%,表明新型磁轴承径向两自由度的电磁力耦合小于传统磁轴承,解耦效果良好.
