To solve the problem of a low coal-loading rate being exhibited by the drum shearer on Chinese thin coal seams,systematic tests and research were performed to study the pivotal factors’influences on drum coal-loading...To solve the problem of a low coal-loading rate being exhibited by the drum shearer on Chinese thin coal seams,systematic tests and research were performed to study the pivotal factors’influences on drum coal-loading rate using a model test method.The effects of the drum hub diameter,cutting depth,vane helix angle,drum rotation speed and hauling speed on drum coal-loading rate were determined under circumstances of coal-loading with drum ejection and pushing modes,and reasons for these phenomena were analyzed.The results indicate that the influence of the drum cutting depth on the drum coal-loading rate is the most significant.The parameters of hub diameter,drum rotation speed and hauling speed can influence the drum coal-loading rate by cutting the coals’filling rate in the drum.The parameters of vane helix angle and drum rotation speed can influence drum coal-loading rates by influencing the ratio of cutting coals’tangential and axial speed in the drum.The coal-loading rate with drum ejection is clearly higher than that observed with drum pushing.Research in this study can provide support to design the drum structure and select drum operational parameters for a thin coal seam shearer.展开更多
Adding a moving baffle to the drum is a new way to enhance the motion and mixing of particles in rotating drums.To obtain its influence on binary particles,horizontal rotating drums provided with a moving baffle were ...Adding a moving baffle to the drum is a new way to enhance the motion and mixing of particles in rotating drums.To obtain its influence on binary particles,horizontal rotating drums provided with a moving baffle were investigated by discrete element method(DEM).AtΩ=15 r/min,increasing the length of moving baffle can increase the fluctuation amplitude of average particle velocity.AtΩ=60 r/min,the influence of the moving baffle on the average velocity fluctuation tends to be more random.At both rotational speeds,the moving baffle causes the average particle velocity to fluctuate more sharply.The moving baffle can enhance particle mixing.AtΩ=15 r/min,the moving baffle with length ofδ=1/3 can best enhance particle mixing.However,atΩ=60 r/min,only the moving baffle with a specific length(δ=1/4)can enhance mixing.This basic research has a positive reference value for the application of the moving baffle in industry.展开更多
The impact of the load on the shearer is mainly transmitted through cutting part.In this paper,in order to get the vertical steering vibration characteristics of the cutting part of the drum shearer,the working condit...The impact of the load on the shearer is mainly transmitted through cutting part.In this paper,in order to get the vertical steering vibration characteristics of the cutting part of the drum shearer,the working condition of coal mining machine is simplified.A simplified vertical steering model and the simplified vibration model of the whole cutting part of shearer are established.The vertical steering vibration process of the cutting unit is simplified into a single freedom and one forced vibration system under harmonic excitation.The dynamic response of the cutting part under sine excitation is obtained by using Matlab/Simulink for modeling and simulation.The influence of the support rigidity and damping of the high oil cylinder on the vertical steering vibration characteristics of the cutting part is analyzed.The results show that the damping of the cylinder can reduce the vibration of the system and the stability of the swing process of cutting the part is improved.展开更多
In order to explore drum instability problems of thinning spinning ultra thin-walled tubes with large diameter-to-hickness ratio, experiments of thinning spinning ultra thin-walled tubes with different clearances betw...In order to explore drum instability problems of thinning spinning ultra thin-walled tubes with large diameter-to-hickness ratio, experiments of thinning spinning ultra thin-walled tubes with different clearances between the mandrel and the tube were carried out. The phenomena of drum instability were analyzed. Drum instability mechanism was studied. The important influence of the mandrel-locked ring on stable thinning spinning was found. Besides, two important parameters, namely drum ratio and drum stiffness, were proposed to characterize the drum instability of spinning ultra thin-walled tubes with large diameter-to-thickness ratio. What's more, numerical simulations were applied to explore the influences of different clearance ratios and diameter-to-thickness ratios on the drum instability. As a result, it is found that the mandrel-locked ring is the key to the stability and precision of spinning; drum ratio can reflect the degree of the deformation of the tubes; drum stiffness is a comprehensive index to measure the influences of the tube's own parameters on the spinning instability; both the clearance ratio and diameter-thickness ratio have significant influences on the drum ratio and drum stiffness.展开更多
For the drum of hot rolling coiler is prone to be easily destroyed, the type of MMU-5G abrasion tester was applied to revealing the friction and wear behavior. The morphology observation by scanning electron microscop...For the drum of hot rolling coiler is prone to be easily destroyed, the type of MMU-5G abrasion tester was applied to revealing the friction and wear behavior. The morphology observation by scanning electron microscope (SEM) demonstrates the wear mechanism of the drum, and the test data of the influence coefficient of the normal pressure, relative sliding speed and surface lubrication conditions acted on the linear rate of the wear could be obtained by the regression method. A calculation model, which considers the factors of the structure of the drum, coiling tension and coiling strip specifications, was established by the combination method to predict the wear life of the drum. Then the practical production data was applied into this model and the analysis result was in good accordance with that of actual production.展开更多
Drum level sloshing is the latest discovery in the application of heat recovery steam generator (HRSG) in combined cycle, and shows certain negative influence on drum level controlling. In order to improve drum level ...Drum level sloshing is the latest discovery in the application of heat recovery steam generator (HRSG) in combined cycle, and shows certain negative influence on drum level controlling. In order to improve drum level controlling, influence factors on the drum level sloshing were investigated. Firstly, drum sub-modules were developed using the method of modularization modeling, and then the model of drum level sloshing was set up as well. Experiments were carried out on the experimental rig, and the model was validated using the obtained experimental results. Dynamic simulation was made based on the model to get a 3-D graph of drum level sloshing, which shows a vivid procedure of drum level sloshing. The effect of feed-water flow rate, main-steam flow rate and heating quantity on the drum level sloshing was analyzed. The simulation results indicate that the signals with frequency higher than 0.05 Hz are that of drum level sloshing, the signals with frequency of 0.0-0.05 Hz are that of drum level trendy and "false water level", and variation of the feed-water flow rates, main-steam flow rates and heating quantities can change the frequency of drum level sloshing, i.e., the frequency of sloshing increases with the increase of feed-water flow rate, or the decrease of the main-steam flow rate and the heating quantity. This research work is fundamental to improve signal-to-noise ratio of drum level signal and precise controlling of drum level.展开更多
In order to build the model of the drum level wave action and sloshing, based on the method of modularization modeling, the hydrodynamic model of drum level wave action and sloshing was developed, and dynamic simulati...In order to build the model of the drum level wave action and sloshing, based on the method of modularization modeling, the hydrodynamic model of drum level wave action and sloshing was developed, and dynamic simulation researches were carried out based on the model. The results indicate that both drum level and drum length have functional relations with period of drum level wave action and sloshing. When the drum level decreases or drum length increases, the period of drum level wave action and sloshing increases, density of liquid and number of sub-module division have little influence on the period of drum level wave action and sloshing. The model was validated by the analytical solution theory of liquid’s wave action and sloshing in cuboid container, and the 3D graphics of drum level wave action and sloshing was also obtained. The model can dynamically reflect the rules of wave action and sloshing of water in the container exactly.展开更多
基金Project(2012AA062104)supported by the National High Technology Research and Development Program of ChinaProject(51704178)supported by the National Natural Science Foundation of China+1 种基金Project(ZR2017MEE034)supported by Natural Science Foundation of Shandong Province,ChinaProject(2018T110700)supported by China Postdoctoral Science Foundation
文摘To solve the problem of a low coal-loading rate being exhibited by the drum shearer on Chinese thin coal seams,systematic tests and research were performed to study the pivotal factors’influences on drum coal-loading rate using a model test method.The effects of the drum hub diameter,cutting depth,vane helix angle,drum rotation speed and hauling speed on drum coal-loading rate were determined under circumstances of coal-loading with drum ejection and pushing modes,and reasons for these phenomena were analyzed.The results indicate that the influence of the drum cutting depth on the drum coal-loading rate is the most significant.The parameters of hub diameter,drum rotation speed and hauling speed can influence the drum coal-loading rate by cutting the coals’filling rate in the drum.The parameters of vane helix angle and drum rotation speed can influence drum coal-loading rates by influencing the ratio of cutting coals’tangential and axial speed in the drum.The coal-loading rate with drum ejection is clearly higher than that observed with drum pushing.Research in this study can provide support to design the drum structure and select drum operational parameters for a thin coal seam shearer.
基金Project(51676032)supported by the National Natural Science Foundation of ChinaProject(IRT_17R19)supported by the Program for Changjiang Scholars and Innovative Research Team in University,China
文摘Adding a moving baffle to the drum is a new way to enhance the motion and mixing of particles in rotating drums.To obtain its influence on binary particles,horizontal rotating drums provided with a moving baffle were investigated by discrete element method(DEM).AtΩ=15 r/min,increasing the length of moving baffle can increase the fluctuation amplitude of average particle velocity.AtΩ=60 r/min,the influence of the moving baffle on the average velocity fluctuation tends to be more random.At both rotational speeds,the moving baffle causes the average particle velocity to fluctuate more sharply.The moving baffle can enhance particle mixing.AtΩ=15 r/min,the moving baffle with length ofδ=1/3 can best enhance particle mixing.However,atΩ=60 r/min,only the moving baffle with a specific length(δ=1/4)can enhance mixing.This basic research has a positive reference value for the application of the moving baffle in industry.
基金Project (BK20160250) supported by the Natural Science Foundation of Jiangsu Province,ChinaProject (17XLR028) supported by the Natural Science Foundation of Jiangsu Normal University,China
文摘The impact of the load on the shearer is mainly transmitted through cutting part.In this paper,in order to get the vertical steering vibration characteristics of the cutting part of the drum shearer,the working condition of coal mining machine is simplified.A simplified vertical steering model and the simplified vibration model of the whole cutting part of shearer are established.The vertical steering vibration process of the cutting unit is simplified into a single freedom and one forced vibration system under harmonic excitation.The dynamic response of the cutting part under sine excitation is obtained by using Matlab/Simulink for modeling and simulation.The influence of the support rigidity and damping of the high oil cylinder on the vertical steering vibration characteristics of the cutting part is analyzed.The results show that the damping of the cylinder can reduce the vibration of the system and the stability of the swing process of cutting the part is improved.
基金Project(2014CB046600)supported by the National Basic Research Program of China
文摘In order to explore drum instability problems of thinning spinning ultra thin-walled tubes with large diameter-to-hickness ratio, experiments of thinning spinning ultra thin-walled tubes with different clearances between the mandrel and the tube were carried out. The phenomena of drum instability were analyzed. Drum instability mechanism was studied. The important influence of the mandrel-locked ring on stable thinning spinning was found. Besides, two important parameters, namely drum ratio and drum stiffness, were proposed to characterize the drum instability of spinning ultra thin-walled tubes with large diameter-to-thickness ratio. What's more, numerical simulations were applied to explore the influences of different clearance ratios and diameter-to-thickness ratios on the drum instability. As a result, it is found that the mandrel-locked ring is the key to the stability and precision of spinning; drum ratio can reflect the degree of the deformation of the tubes; drum stiffness is a comprehensive index to measure the influences of the tube's own parameters on the spinning instability; both the clearance ratio and diameter-thickness ratio have significant influences on the drum ratio and drum stiffness.
基金Project(2009AA04Z143) supported by the National High Technology Research and Development Program of ChinaProject(E2006001038) supported by the Major Program of the Natural Science Foundation of Hebei Province, China
文摘For the drum of hot rolling coiler is prone to be easily destroyed, the type of MMU-5G abrasion tester was applied to revealing the friction and wear behavior. The morphology observation by scanning electron microscope (SEM) demonstrates the wear mechanism of the drum, and the test data of the influence coefficient of the normal pressure, relative sliding speed and surface lubrication conditions acted on the linear rate of the wear could be obtained by the regression method. A calculation model, which considers the factors of the structure of the drum, coiling tension and coiling strip specifications, was established by the combination method to predict the wear life of the drum. Then the practical production data was applied into this model and the analysis result was in good accordance with that of actual production.
基金Project(51276023) supported by the National Natural Science Foundation of ChinaProject(09k069) supported by the Open Project Funded by Universities Innovation Platform, Hunan Province, ChinaProject(2011GK311) supported by the Office of Science and Technology of Hunan Province, China
文摘Drum level sloshing is the latest discovery in the application of heat recovery steam generator (HRSG) in combined cycle, and shows certain negative influence on drum level controlling. In order to improve drum level controlling, influence factors on the drum level sloshing were investigated. Firstly, drum sub-modules were developed using the method of modularization modeling, and then the model of drum level sloshing was set up as well. Experiments were carried out on the experimental rig, and the model was validated using the obtained experimental results. Dynamic simulation was made based on the model to get a 3-D graph of drum level sloshing, which shows a vivid procedure of drum level sloshing. The effect of feed-water flow rate, main-steam flow rate and heating quantity on the drum level sloshing was analyzed. The simulation results indicate that the signals with frequency higher than 0.05 Hz are that of drum level sloshing, the signals with frequency of 0.0-0.05 Hz are that of drum level trendy and "false water level", and variation of the feed-water flow rates, main-steam flow rates and heating quantities can change the frequency of drum level sloshing, i.e., the frequency of sloshing increases with the increase of feed-water flow rate, or the decrease of the main-steam flow rate and the heating quantity. This research work is fundamental to improve signal-to-noise ratio of drum level signal and precise controlling of drum level.
基金Project(200310) supported by Edison Research Foundation from General Electric (GE) in USAProject(59976022) supported by the National Natural Science Foundation of China
文摘In order to build the model of the drum level wave action and sloshing, based on the method of modularization modeling, the hydrodynamic model of drum level wave action and sloshing was developed, and dynamic simulation researches were carried out based on the model. The results indicate that both drum level and drum length have functional relations with period of drum level wave action and sloshing. When the drum level decreases or drum length increases, the period of drum level wave action and sloshing increases, density of liquid and number of sub-module division have little influence on the period of drum level wave action and sloshing. The model was validated by the analytical solution theory of liquid’s wave action and sloshing in cuboid container, and the 3D graphics of drum level wave action and sloshing was also obtained. The model can dynamically reflect the rules of wave action and sloshing of water in the container exactly.
