Based on the commercial CFD software CFX-4.3, two-phase flow of electrolyte in 156 kA drained aluminum reduction cells with a new structure was numerically simulated by multi-fluid model and k-ε turbulence model. The...Based on the commercial CFD software CFX-4.3, two-phase flow of electrolyte in 156 kA drained aluminum reduction cells with a new structure was numerically simulated by multi-fluid model and k-ε turbulence model. The results show that the electrolyte flow in the drained cells is more even than in the conventional cells. Corresponding to center point feeding, the electrolyte flow in the drained cells is more advantageous to the release of anode gas, the dissolution and diffusion of alumina, and the gradient reduction of the electrolyte density and temperature. The average velocity of the electrolyte is 8.3 cm/s, and the maximum velocity is 59.5 cm/s. The average and maximum velocities of the gas are 23.2 cm/s and 61.1 cm/s, respectively. The cathode drained slope and anode cathode distance have certain effects on the electrolyte flow.展开更多
Based on the principle of energy conservation,the applicable technique for drained cell retrofitted from conventional one was analyzed with 2D finite element model. The model employed a 1D heat transfer scheme to comp...Based on the principle of energy conservation,the applicable technique for drained cell retrofitted from conventional one was analyzed with 2D finite element model. The model employed a 1D heat transfer scheme to compute iteratively the freeze profile until the thickness variable reached the terminating requirement. The calculated 2D heat dissipation from the cell surfaces was converted into the overall 3D heat loss. The potential drop of the system, freeze profile and heat balance were analyzed to evaluate their variation with technical parameters when designing the 150 kA conventional cell based drained cell. The simulation results show that the retrofitted drained cell is able to keep thermal balance under the conditions that the current is 190 kA, the anodic current density is 0.96 A/cm2, the anode-cathode distance is 2.5 cm, the alumina cover is 16 cm thick with a thermal conductivity of 0.20 W/(m·℃ ) and the electrolysis temperature is 946 ℃ .展开更多
Current distribution in a drained aluminum reduction cell is critical due to its influence on the current efficiency, electrolysis stability, anodes and cathodes integrity. A finite element model was developed to simu...Current distribution in a drained aluminum reduction cell is critical due to its influence on the current efficiency, electrolysis stability, anodes and cathodes integrity. A finite element model was developed to simulate the electric field in a 75 kA drained aluminum reduction cell. The current distribution and influences of the cathode inclination angle and anode-cathode distance (ACD) were studied. The results show that relatively large horizontal current density appears in the aluminum film, and the maximum value reaches 600 kA/m2. As the cathode inclination angle increases from 2° to 15°, the maximum current density of the metal pad increases by 15%, while the maximum current density of the aluminum-wettable coating layer decreases by 27%. The influence of the ACD on the current distribution is not obvious.展开更多
Based on principles of electromagnetic fluid dynamics the exerted forces and movement states of melted aluminum in the traditional reduction cells and the drained cells were compared and analyzed in this paper. And ba...Based on principles of electromagnetic fluid dynamics the exerted forces and movement states of melted aluminum in the traditional reduction cells and the drained cells were compared and analyzed in this paper. And based on the theory of slow movement, a formula in respect of the drained angle was derived, i.e. θ≥(J zB x-J xB z)ρg-(J xB y-J yB x ). It can be seen that the drained slope can be decided by respectively multiplying the area current densities and magnetic induction intensities in three coordinate directions in aluminum reduction cells, and the drained slope is approximate to 0.6% derived from typical data based on measurement and calculation, which implies that the key parameter is obtained in designing of drained cells. The results can be used for a designing basis for drained cathodes.展开更多
Vibration pore water pressure characteristics of saturated fine sand under partially drained condition were investigated through stress-controlled cyclic triaxial tests employed varied fine content of samples and load...Vibration pore water pressure characteristics of saturated fine sand under partially drained condition were investigated through stress-controlled cyclic triaxial tests employed varied fine content of samples and loading frequency. In order to simulate the partially drained condition, one-way drainage for sample was implemented when cyclic loading was applied. The results show that the vibration pore water pressure's response leads the axial stress and axial strain responses, and is lagged behind or simultaneous with axial strain-rate's response for all samples in this research. In addition, the satisfactory linear relationship between vibration pore water pressure amplitude and axial strain-rate amplitude is also obtained. It means that the direct cause of vibration pore water pressure generation under partially drained conditions is not the axial stress or axial strain but the axial strain-rate. The lag-phase between pore water pressure and axial strain-rate increases with the increase of the fine content or the loading frequency.展开更多
his study focused on exploring the specificity of mechanical behavior for completely weathered granite,as a special soil,by consolidated drained triaxial tests.The influences of dry density(1.60,1.70,1.80 and 1.90 g/c...his study focused on exploring the specificity of mechanical behavior for completely weathered granite,as a special soil,by consolidated drained triaxial tests.The influences of dry density(1.60,1.70,1.80 and 1.90 g/cm^(3)),confining pressure(100,200,400 and 600 kPa),and moisture content(13.0%,that is,natural moisture content)were investigated in the present work.A newly developed Duncan-Chang model was established based on the experimental data and Duncan-Chang model.The influence of each parameter on the type of the proposed model curve was also evaluated.The experimental results revealed that with varying dry density and confining pressure,the deviatoric stress–strain curves have diversified characteristics including strain-softening,strain-stabilization and strain-hardening.Under high confining pressure condition,specimens with different densities all showed strain-hardening characteristic.Whereas at the low confining pressure levels,specimens with higher densities gradually transform into softening characteristics.Except for individual compression shear failure,the deformation modes of the specimens all showed swelling deformation,and all the damaged specimens maintained good integrity.Through comparing the experiment results,the strain-softening or strain-hardening behavior of CWG specimens could be predicted following the proposed model with high accuracy.Additionally,the proposed model can accurately characterize the key mechanical indicators,such as tangent modulus,peak value and residual strength,which is simple to implement and depends on fewer parameters.展开更多
The state of clean sand was mainly dependent on its void ratio(density)and confining stress that greatly influenced the mechanical behavior(compression,dilatancy and liquefaction)of clean sand.Confirming whether the c...The state of clean sand was mainly dependent on its void ratio(density)and confining stress that greatly influenced the mechanical behavior(compression,dilatancy and liquefaction)of clean sand.Confirming whether the confining stress was a state variable of sand required precise element tests at different confining stress,especially the tests under very low confining stress whose test data were very limited.In this study,static-dynamic characteristics of clean sand was comprehensively investigated by a unified test program under low and normal confining stress ranging from 5 to 98 kPa,under monotonic/cyclic and drained/undrained conditions,together with the literature available data under confining stress of 1.0 to 3.0 MPa.For monotonic loading tests,the contraction/dilation phase transition was observed for loose sand at low confining stress,and dilatancy angles were stress-dependent.In addition,the liquefaction resistance was observed to increase with reducing of confining stress,and the axial strain varied from compressive to dilative when confining stress increased.Special attention was also paid to the enhancement effect of membrane,and it was observed that its influence on the test results was limited.In addition,the experimental results were proved reliable by reproducibility.展开更多
An incrementally nonlinear hypoplastic constitutive model was introduced, which was developed without recourse to the concepts in elastoplasticity theory such as yield surface, plastic potential and the decomposition ...An incrementally nonlinear hypoplastic constitutive model was introduced, which was developed without recourse to the concepts in elastoplasticity theory such as yield surface, plastic potential and the decomposition of the deformation into elastic and plastic parts. Triaxial drained tests on rockfill were conducted on a large scale triaxial apparatus under two types of stress paths, which were the stress paths of constant stress ratio and the complex stress paths with transitional features. Motivated by the effect of stress path, the Gudehus-Bauer hypoplastic model was improved by considering the parameter variations with different ratios of stress increment. Fitting parameter a presents a piecewise linear relationship with cosine of the slope angle θ determined by instantaneous stress path. The improved hypoplastic model can present peak stress increasing and volumetric strain changing from dilatancy to contractancy with the increase of transitional confining pressure σ3t and the decrease of slope angle θ of stress path. Compared with the test data, it is shown that the model is capable of fully considering the effect of stress path on rockfill.展开更多
In the development of unit-cell theory for the analytical analysis of consolidation with vertical drains, the equal-strain assumption is often made with the intention of modelling consolidation under uniform settlemen...In the development of unit-cell theory for the analytical analysis of consolidation with vertical drains, the equal-strain assumption is often made with the intention of modelling consolidation under uniform settlement conditions. In contrast, the free-strain assumption for modelling consolidation under uniform load conditions is seldom employed, mainly because of the complexities involved in the analysis. This study derives a rigorous analytical solution to the generalised governing equations of free-strain consolidation with a vertical drain subjected to an instantaneous load. Calculated results from the newly proposed solution are compared with those from three available solutions derived based on the equal-strain assumption. Surprisingly good agreement is obtained in terms of excess pore-water pressure, degree of consolidation, and settlement. Horizontal profiles of settlement were not uniform before the end of consolidation. This indicates that the uniform settlement condition is not actually reproduced by the analytical solutions derived based on the equal-strain assumption. The equal-strain assumption is a sufficient but not necessary condition for deriving an analytical solution to unit-cell consolidation theory. The assumption plays no role in modelling consolidation under uniform settlement conditions but simplifies the analytical analysis of free-strain consolidation and results in an approximate solution of high accuracy for consolidation under uniform load conditions. Moreover, drain resistance and smear effects not only retard the consolidation rate, but also importantly shape the vertical and horizontal profiles of excess pore-water pressure, respectively.展开更多
An analytical solution is derived from the generalized governing equations of equal-strain consolidation with vertical drains under multi-ramp surcharge preloading. The hydraulic boundary conditions at both top and bo...An analytical solution is derived from the generalized governing equations of equal-strain consolidation with vertical drains under multi-ramp surcharge preloading. The hydraulic boundary conditions at both top and bottom of the consolidating soil are modelled as impeded drainage. The impeded drainage is described by using the third type boundary condition with a characteristic factor of drainage efficiency. Fully drained and undrained boundary conditions can also be modelled by applying an infinite and a zero characteristic factor, respectively. Simultaneous radial and vertical flow conditions are considered, together with the effects of drain resistance and smear. An increase in total stress due to multi-ramp loading is reasonably modelled as a function of both time and depth. A solution to calculate excess pore-water pressure at any arbitrary point in soil is derived, and the overall average degree of consolidation is obtained. It shows that the proposed solution can be used to analyze not only vertical-drain consolidation but also one-dimensional consolidation under either one-way or two-way vertical drainage conditions. The characteristic factors of drainage efficiency of top and bottom boundaries have a potentially important influence on consolidation. The boundary may be considered fully drained when the characteristic factor is greater than 100 and fully undrained when the characteristic factor is less than 0.1. The stress distribution along depth induced by the surcharge loading has a limited effect on the overall average degree of consolidation.展开更多
The rapid development of high-speed transportation infrastructure such as highway and high-speed railway has resulted in the advancement of soft soil improvement techniques. Vacuum preloading combined with vertical dr...The rapid development of high-speed transportation infrastructure such as highway and high-speed railway has resulted in the advancement of soft soil improvement techniques. Vacuum preloading combined with vertical drains has been proved to be an effective method in the treatment of soft foundation. A three-dimensional numerical analysis of the coupled methods was presented, in which the smear zone and the well resistance were taken into account. The variations of the basic soil parameters including the permeability coefficient and the coefficient of volume compressibility were considered in the numerical model. The result of the numerical model was then compared to the measured value. The results indicate that the decrease of coefficient of volume compressibility accelerates the consolidation of the soil while the influence of hydraulic conductivity is insignificant. A cube drain presents the closest result to the real situation compared to the other equivalent methods of prefabricated vertical drain (PVD). The case study indicates that the numerical model with variation of soil parameters is closer to the measured value than the numerical model without variation of soil parameters.展开更多
The horizontal block stripe,as an image quality defect,was analyzed by means of output signals and bias voltage stress(BVS)test.The results showed that the defect was correlated with discharging efficiency.Further,two...The horizontal block stripe,as an image quality defect,was analyzed by means of output signals and bias voltage stress(BVS)test.The results showed that the defect was correlated with discharging efficiency.Further,two approaches were proposed,one was to improve TFT characteristic,the other was to add reset function.The combined experiments indicated that discharging promotion can improve the defect.Especially the latter is most optimal to eliminate the phenomenon.展开更多
The behavior of sand drain was estimated so that the size of very large load-pressure could be eliminated by changing the configuration of the sand drain elements into sand wall.A 3D mathematical model was formulated ...The behavior of sand drain was estimated so that the size of very large load-pressure could be eliminated by changing the configuration of the sand drain elements into sand wall.A 3D mathematical model was formulated to transform the configuration of a sand drain into a sand wall to minimize or eliminate the excessive stress and primary settlement on the road base.This was barely considered in the past. According to soil mechanics theory and seepage characteristics of sand drain in road base foundations, a 3D sand drain element in FEM format was generated,and a matrix expression was formulated which was introduced into 3D Biot Consolidation展开更多
基金Project(G1999064903) supported by the National Key Fundamental Research and Development Program of China
文摘Based on the commercial CFD software CFX-4.3, two-phase flow of electrolyte in 156 kA drained aluminum reduction cells with a new structure was numerically simulated by multi-fluid model and k-ε turbulence model. The results show that the electrolyte flow in the drained cells is more even than in the conventional cells. Corresponding to center point feeding, the electrolyte flow in the drained cells is more advantageous to the release of anode gas, the dissolution and diffusion of alumina, and the gradient reduction of the electrolyte density and temperature. The average velocity of the electrolyte is 8.3 cm/s, and the maximum velocity is 59.5 cm/s. The average and maximum velocities of the gas are 23.2 cm/s and 61.1 cm/s, respectively. The cathode drained slope and anode cathode distance have certain effects on the electrolyte flow.
基金Projects(50374081 60634020) supported by the National Natural Science Foundation of China
文摘Based on the principle of energy conservation,the applicable technique for drained cell retrofitted from conventional one was analyzed with 2D finite element model. The model employed a 1D heat transfer scheme to compute iteratively the freeze profile until the thickness variable reached the terminating requirement. The calculated 2D heat dissipation from the cell surfaces was converted into the overall 3D heat loss. The potential drop of the system, freeze profile and heat balance were analyzed to evaluate their variation with technical parameters when designing the 150 kA conventional cell based drained cell. The simulation results show that the retrofitted drained cell is able to keep thermal balance under the conditions that the current is 190 kA, the anodic current density is 0.96 A/cm2, the anode-cathode distance is 2.5 cm, the alumina cover is 16 cm thick with a thermal conductivity of 0.20 W/(m·℃ ) and the electrolysis temperature is 946 ℃ .
基金Project(2005CB623703) supported by the National Basic Research Program of China
文摘Current distribution in a drained aluminum reduction cell is critical due to its influence on the current efficiency, electrolysis stability, anodes and cathodes integrity. A finite element model was developed to simulate the electric field in a 75 kA drained aluminum reduction cell. The current distribution and influences of the cathode inclination angle and anode-cathode distance (ACD) were studied. The results show that relatively large horizontal current density appears in the aluminum film, and the maximum value reaches 600 kA/m2. As the cathode inclination angle increases from 2° to 15°, the maximum current density of the metal pad increases by 15%, while the maximum current density of the aluminum-wettable coating layer decreases by 27%. The influence of the ACD on the current distribution is not obvious.
文摘Based on principles of electromagnetic fluid dynamics the exerted forces and movement states of melted aluminum in the traditional reduction cells and the drained cells were compared and analyzed in this paper. And based on the theory of slow movement, a formula in respect of the drained angle was derived, i.e. θ≥(J zB x-J xB z)ρg-(J xB y-J yB x ). It can be seen that the drained slope can be decided by respectively multiplying the area current densities and magnetic induction intensities in three coordinate directions in aluminum reduction cells, and the drained slope is approximate to 0.6% derived from typical data based on measurement and calculation, which implies that the key parameter is obtained in designing of drained cells. The results can be used for a designing basis for drained cathodes.
基金Project(2007CB714200) supported by National Basic Research Development Program of ChinaProject(90715018) supported by the National Natural Science Foundation of China (Key Program)
文摘Vibration pore water pressure characteristics of saturated fine sand under partially drained condition were investigated through stress-controlled cyclic triaxial tests employed varied fine content of samples and loading frequency. In order to simulate the partially drained condition, one-way drainage for sample was implemented when cyclic loading was applied. The results show that the vibration pore water pressure's response leads the axial stress and axial strain responses, and is lagged behind or simultaneous with axial strain-rate's response for all samples in this research. In addition, the satisfactory linear relationship between vibration pore water pressure amplitude and axial strain-rate amplitude is also obtained. It means that the direct cause of vibration pore water pressure generation under partially drained conditions is not the axial stress or axial strain but the axial strain-rate. The lag-phase between pore water pressure and axial strain-rate increases with the increase of the fine content or the loading frequency.
基金Project(42202318)supported by the National Natural Science Foundation of China。
文摘his study focused on exploring the specificity of mechanical behavior for completely weathered granite,as a special soil,by consolidated drained triaxial tests.The influences of dry density(1.60,1.70,1.80 and 1.90 g/cm^(3)),confining pressure(100,200,400 and 600 kPa),and moisture content(13.0%,that is,natural moisture content)were investigated in the present work.A newly developed Duncan-Chang model was established based on the experimental data and Duncan-Chang model.The influence of each parameter on the type of the proposed model curve was also evaluated.The experimental results revealed that with varying dry density and confining pressure,the deviatoric stress–strain curves have diversified characteristics including strain-softening,strain-stabilization and strain-hardening.Under high confining pressure condition,specimens with different densities all showed strain-hardening characteristic.Whereas at the low confining pressure levels,specimens with higher densities gradually transform into softening characteristics.Except for individual compression shear failure,the deformation modes of the specimens all showed swelling deformation,and all the damaged specimens maintained good integrity.Through comparing the experiment results,the strain-softening or strain-hardening behavior of CWG specimens could be predicted following the proposed model with high accuracy.Additionally,the proposed model can accurately characterize the key mechanical indicators,such as tangent modulus,peak value and residual strength,which is simple to implement and depends on fewer parameters.
基金Projects(51908288,41627801)supported by the National Natural Science Foundation of China。
文摘The state of clean sand was mainly dependent on its void ratio(density)and confining stress that greatly influenced the mechanical behavior(compression,dilatancy and liquefaction)of clean sand.Confirming whether the confining stress was a state variable of sand required precise element tests at different confining stress,especially the tests under very low confining stress whose test data were very limited.In this study,static-dynamic characteristics of clean sand was comprehensively investigated by a unified test program under low and normal confining stress ranging from 5 to 98 kPa,under monotonic/cyclic and drained/undrained conditions,together with the literature available data under confining stress of 1.0 to 3.0 MPa.For monotonic loading tests,the contraction/dilation phase transition was observed for loose sand at low confining stress,and dilatancy angles were stress-dependent.In addition,the liquefaction resistance was observed to increase with reducing of confining stress,and the axial strain varied from compressive to dilative when confining stress increased.Special attention was also paid to the enhancement effect of membrane,and it was observed that its influence on the test results was limited.In addition,the experimental results were proved reliable by reproducibility.
基金Projects(50479057, 50639060) supported by the National Natural Science Foundation of China
文摘An incrementally nonlinear hypoplastic constitutive model was introduced, which was developed without recourse to the concepts in elastoplasticity theory such as yield surface, plastic potential and the decomposition of the deformation into elastic and plastic parts. Triaxial drained tests on rockfill were conducted on a large scale triaxial apparatus under two types of stress paths, which were the stress paths of constant stress ratio and the complex stress paths with transitional features. Motivated by the effect of stress path, the Gudehus-Bauer hypoplastic model was improved by considering the parameter variations with different ratios of stress increment. Fitting parameter a presents a piecewise linear relationship with cosine of the slope angle θ determined by instantaneous stress path. The improved hypoplastic model can present peak stress increasing and volumetric strain changing from dilatancy to contractancy with the increase of transitional confining pressure σ3t and the decrease of slope angle θ of stress path. Compared with the test data, it is shown that the model is capable of fully considering the effect of stress path on rockfill.
基金Projects(51278171,51578213,41530637) supported by the National Natural Science Foundation of ChinaProject(B13024) supported by the"111"Project,ChinaProjects(2015B06014,2017B20614) supported by the Fundamental Research Funds for the Central Universities of China
文摘In the development of unit-cell theory for the analytical analysis of consolidation with vertical drains, the equal-strain assumption is often made with the intention of modelling consolidation under uniform settlement conditions. In contrast, the free-strain assumption for modelling consolidation under uniform load conditions is seldom employed, mainly because of the complexities involved in the analysis. This study derives a rigorous analytical solution to the generalised governing equations of free-strain consolidation with a vertical drain subjected to an instantaneous load. Calculated results from the newly proposed solution are compared with those from three available solutions derived based on the equal-strain assumption. Surprisingly good agreement is obtained in terms of excess pore-water pressure, degree of consolidation, and settlement. Horizontal profiles of settlement were not uniform before the end of consolidation. This indicates that the uniform settlement condition is not actually reproduced by the analytical solutions derived based on the equal-strain assumption. The equal-strain assumption is a sufficient but not necessary condition for deriving an analytical solution to unit-cell consolidation theory. The assumption plays no role in modelling consolidation under uniform settlement conditions but simplifies the analytical analysis of free-strain consolidation and results in an approximate solution of high accuracy for consolidation under uniform load conditions. Moreover, drain resistance and smear effects not only retard the consolidation rate, but also importantly shape the vertical and horizontal profiles of excess pore-water pressure, respectively.
基金Project(51278171)supported by the National Natural Science Foundation of ChinaProject(B13024)supported by Program of Introducing Talents of Discipline to Universities("111" Project),ChinaProject(2014B04914)supported by the Fundamental Research Funds for the Central Universities of China
文摘An analytical solution is derived from the generalized governing equations of equal-strain consolidation with vertical drains under multi-ramp surcharge preloading. The hydraulic boundary conditions at both top and bottom of the consolidating soil are modelled as impeded drainage. The impeded drainage is described by using the third type boundary condition with a characteristic factor of drainage efficiency. Fully drained and undrained boundary conditions can also be modelled by applying an infinite and a zero characteristic factor, respectively. Simultaneous radial and vertical flow conditions are considered, together with the effects of drain resistance and smear. An increase in total stress due to multi-ramp loading is reasonably modelled as a function of both time and depth. A solution to calculate excess pore-water pressure at any arbitrary point in soil is derived, and the overall average degree of consolidation is obtained. It shows that the proposed solution can be used to analyze not only vertical-drain consolidation but also one-dimensional consolidation under either one-way or two-way vertical drainage conditions. The characteristic factors of drainage efficiency of top and bottom boundaries have a potentially important influence on consolidation. The boundary may be considered fully drained when the characteristic factor is greater than 100 and fully undrained when the characteristic factor is less than 0.1. The stress distribution along depth induced by the surcharge loading has a limited effect on the overall average degree of consolidation.
基金Project(2010THZ021)supported by Tsinghua University,ChinaProject(50978139)supported by the National Natural Science Foundation of ChinaProject(2012CB719804)supported by the National Basic Research Program of China
文摘The rapid development of high-speed transportation infrastructure such as highway and high-speed railway has resulted in the advancement of soft soil improvement techniques. Vacuum preloading combined with vertical drains has been proved to be an effective method in the treatment of soft foundation. A three-dimensional numerical analysis of the coupled methods was presented, in which the smear zone and the well resistance were taken into account. The variations of the basic soil parameters including the permeability coefficient and the coefficient of volume compressibility were considered in the numerical model. The result of the numerical model was then compared to the measured value. The results indicate that the decrease of coefficient of volume compressibility accelerates the consolidation of the soil while the influence of hydraulic conductivity is insignificant. A cube drain presents the closest result to the real situation compared to the other equivalent methods of prefabricated vertical drain (PVD). The case study indicates that the numerical model with variation of soil parameters is closer to the measured value than the numerical model without variation of soil parameters.
文摘The horizontal block stripe,as an image quality defect,was analyzed by means of output signals and bias voltage stress(BVS)test.The results showed that the defect was correlated with discharging efficiency.Further,two approaches were proposed,one was to improve TFT characteristic,the other was to add reset function.The combined experiments indicated that discharging promotion can improve the defect.Especially the latter is most optimal to eliminate the phenomenon.
文摘The behavior of sand drain was estimated so that the size of very large load-pressure could be eliminated by changing the configuration of the sand drain elements into sand wall.A 3D mathematical model was formulated to transform the configuration of a sand drain into a sand wall to minimize or eliminate the excessive stress and primary settlement on the road base.This was barely considered in the past. According to soil mechanics theory and seepage characteristics of sand drain in road base foundations, a 3D sand drain element in FEM format was generated,and a matrix expression was formulated which was introduced into 3D Biot Consolidation
