The closed loop control model was built up for compensating the springback and enhancing the work piece precision.A coupled closed loop algorithm and a finite element method were developed to simulate and correct the ...The closed loop control model was built up for compensating the springback and enhancing the work piece precision.A coupled closed loop algorithm and a finite element method were developed to simulate and correct the springback of incremental sheet forming.A three-dimensional finite element model was established for simulation of springback in incremental sheet forming process.The closed loop algorithm of trajectory profile for the incremental sheet forming based on the wavelet transform combined with fast Fourier transform was constructed.The profile of processing tool path of shallow dishing with spherical surface was designed on the basis of the profile correction algorithm.The result shows that the algorithm can predict an ideal profile of processing track,and the springback error of incremental sheet forming is eliminated effectively.It has good convergence efficiency,and can improve the workpiece dimensional accuracy greatly.展开更多
基金Project(50175034) supported by the National Natural Science Foundation of China
文摘The closed loop control model was built up for compensating the springback and enhancing the work piece precision.A coupled closed loop algorithm and a finite element method were developed to simulate and correct the springback of incremental sheet forming.A three-dimensional finite element model was established for simulation of springback in incremental sheet forming process.The closed loop algorithm of trajectory profile for the incremental sheet forming based on the wavelet transform combined with fast Fourier transform was constructed.The profile of processing tool path of shallow dishing with spherical surface was designed on the basis of the profile correction algorithm.The result shows that the algorithm can predict an ideal profile of processing track,and the springback error of incremental sheet forming is eliminated effectively.It has good convergence efficiency,and can improve the workpiece dimensional accuracy greatly.
文摘为提高双点渐进成形(double-side incremental sheet forming,DSIF)制件的成形精度,以方锥盒制件作为试验制件,以刀具直径、层间距、成形角、板厚和成形深度等工艺参数为影响因素,以底部回弹值和侧壁鼓凸最小值作为优化目标设计正交试验,利用Abaqus数值仿真计算出试验结果数据,通过建立多输入和多输出的BP(back propagation)神经网络预测模型,结合带精英策略的非支配排序遗传算法(non-dominated sorting genetic algorithm,NAGA-Ⅱ)求解双点渐进成形工艺参数多目标优化问题,基于熵权逼近理想解排序法(technique for order preference by similarity to ideal solution,TOPSIS)从Pareto解集中决策出一组最优工艺参数组合以提高优化结果的精确度,通过优化和筛选得到的最佳工艺参数组合进行对应试验。结果表明,经实测得到制件的底部回弹值为0.693 mm,侧壁鼓凸值为0.934 mm,筛选出的目标值误差分别为6.31%和2.09%。由此可见,建立的多目标优化流程具有可行性,为双点渐进成形制件的回弹减少提供了有效的优化方案。
