The principle and the constitution of an intelligent system for on-line and real-time montitoring tool cutting state were discussed and a synthetic sensors schedule combined a new type fluid acoustic emission sens...The principle and the constitution of an intelligent system for on-line and real-time montitoring tool cutting state were discussed and a synthetic sensors schedule combined a new type fluid acoustic emission sensor (AE) with motor current sensor was presented. The parallel communication between control system of machine tools, the monitoring intelligent system,and several decision-making systems for identifying tool cutting state was established It can auto - matically select the sensor way ,monitoring mode and identifying method in machining process- ing so as to build a successful and effective intelligent system for on -line and real-time moni- toring cutting tool states in FMS.展开更多
The role of cold nitrogen gas and oil mist on tool wear and surface roughness is investigated in turning the K424 nickel-base super alloy with Sialon and SiC whisker-reinforced alumina ceramic tools. A new cooling sys...The role of cold nitrogen gas and oil mist on tool wear and surface roughness is investigated in turning the K424 nickel-base super alloy with Sialon and SiC whisker-reinforced alumina ceramic tools. A new cooling system is developed and used to lower the temperature of the compressed nitrogen gas. Experiments are performed in three different cooling/lubrication modes, i.e. the dry cutting, the cold nitrogen gas （CNG）, and the cold nitrogen gas and oil mist （CNGOM）. Experimental results show that the depth-of-cut notching severely limits the tool life in all the cooling/lubrication modes. Compared with the dry cutting, the use of CNG and CNGOMcan yield higher wear rate of depth-of-cut notching and worse surface finish.展开更多
In machining the particle reinforced aluminum based composite material with high Si content using the cobalt-cemented tungsten carbide micro cutting tools, diamond like carbon （DLC） films are deposited on cobalt-cem...In machining the particle reinforced aluminum based composite material with high Si content using the cobalt-cemented tungsten carbide micro cutting tools, diamond like carbon （DLC） films are deposited on cobalt-cemented tungsten carbide micro-drills with two-step pretreatment method. Characteristics of DLC coated tools are investigated in bias-enhanced HFCVD system with the optimized hot filament arrangement. The optimization deposition technology is obtained and the wear mechanism of cutting tools is analyzed. The drilling performance of DLC coated tools is verified by the experiments of cutting particle reinforced aluminum based composite material （Si 15% in volume） compared with uncoated ones. Experimental results show that the two-step pretreatment method is appropriate for complex shaped cemented carbide substrates and ensures the good adhesive strength between the diamond film and the substrate. The cutting performance of DLC coated tool is enhanced 10 times when machining the Si particle reinforced aluminum based metal matrix composite compared with that of uncoated ones under the same cutting conditions.展开更多
Through systematically theoretical analysis and experimental research,the failure mechanism,of CVD(chemical vapor deposition) coated carbide tools in wear and fracture conditions was studied.On the basis of mechanism ...Through systematically theoretical analysis and experimental research,the failure mechanism,of CVD(chemical vapor deposition) coated carbide tools in wear and fracture conditions was studied.On the basis of mechanism analysis,the specific suitability of the coated tools for cutting conditions was revealed and clarified.展开更多
The cutting burr is one of the common phenomena occurring in metal cutting.In this paper,the forming processes,main effect factors and change law of the cutting direction burr in orthogonal cutting have been studied a...The cutting burr is one of the common phenomena occurring in metal cutting.In this paper,the forming processes,main effect factors and change law of the cutting direction burr in orthogonal cutting have been studied and related theories are analyzed based on the cutting experiments.The result shows that:(1)the forming processes of cutting direction burr consist of normal cutting,flexure deformation of end surface of workpiece,plastic effect,continuous cutting and shear break separating in orthogonal cutting;(2)a new phenomenon is found that cutting direction burr is formed with the shear break separation of the chip and workpiece machined surfaces;(3)the size of cutting direction burr varies with workpiece materials,cutting parameters and geometric parameters of the cutting tool.展开更多
文摘The principle and the constitution of an intelligent system for on-line and real-time montitoring tool cutting state were discussed and a synthetic sensors schedule combined a new type fluid acoustic emission sensor (AE) with motor current sensor was presented. The parallel communication between control system of machine tools, the monitoring intelligent system,and several decision-making systems for identifying tool cutting state was established It can auto - matically select the sensor way ,monitoring mode and identifying method in machining process- ing so as to build a successful and effective intelligent system for on -line and real-time moni- toring cutting tool states in FMS.
文摘The role of cold nitrogen gas and oil mist on tool wear and surface roughness is investigated in turning the K424 nickel-base super alloy with Sialon and SiC whisker-reinforced alumina ceramic tools. A new cooling system is developed and used to lower the temperature of the compressed nitrogen gas. Experiments are performed in three different cooling/lubrication modes, i.e. the dry cutting, the cold nitrogen gas （CNG）, and the cold nitrogen gas and oil mist （CNGOM）. Experimental results show that the depth-of-cut notching severely limits the tool life in all the cooling/lubrication modes. Compared with the dry cutting, the use of CNG and CNGOMcan yield higher wear rate of depth-of-cut notching and worse surface finish.
文摘In machining the particle reinforced aluminum based composite material with high Si content using the cobalt-cemented tungsten carbide micro cutting tools, diamond like carbon （DLC） films are deposited on cobalt-cemented tungsten carbide micro-drills with two-step pretreatment method. Characteristics of DLC coated tools are investigated in bias-enhanced HFCVD system with the optimized hot filament arrangement. The optimization deposition technology is obtained and the wear mechanism of cutting tools is analyzed. The drilling performance of DLC coated tools is verified by the experiments of cutting particle reinforced aluminum based composite material （Si 15% in volume） compared with uncoated ones. Experimental results show that the two-step pretreatment method is appropriate for complex shaped cemented carbide substrates and ensures the good adhesive strength between the diamond film and the substrate. The cutting performance of DLC coated tool is enhanced 10 times when machining the Si particle reinforced aluminum based metal matrix composite compared with that of uncoated ones under the same cutting conditions.
文摘Through systematically theoretical analysis and experimental research,the failure mechanism,of CVD(chemical vapor deposition) coated carbide tools in wear and fracture conditions was studied.On the basis of mechanism analysis,the specific suitability of the coated tools for cutting conditions was revealed and clarified.
基金Supported by National Natural Science Foundation of China (No.59775071).
文摘The cutting burr is one of the common phenomena occurring in metal cutting.In this paper,the forming processes,main effect factors and change law of the cutting direction burr in orthogonal cutting have been studied and related theories are analyzed based on the cutting experiments.The result shows that:(1)the forming processes of cutting direction burr consist of normal cutting,flexure deformation of end surface of workpiece,plastic effect,continuous cutting and shear break separating in orthogonal cutting;(2)a new phenomenon is found that cutting direction burr is formed with the shear break separation of the chip and workpiece machined surfaces;(3)the size of cutting direction burr varies with workpiece materials,cutting parameters and geometric parameters of the cutting tool.
