To provide theoretical basis and practical guidance for preparing composite rods of external diameter no larger than 12 mm by directly continuous casting,low melting point materials of lead and tin were selected to pr...To provide theoretical basis and practical guidance for preparing composite rods of external diameter no larger than 12 mm by directly continuous casting,low melting point materials of lead and tin were selected to prepare composite rods of external diameter 12 mm and inner diameter 8 mm with air pressing core filled continuous casting process.The orthogonal tests consisting of three factors and three levels were designed to investigate the parameters of melting lead temperature,continuous casting speed and air pressure that affect the performance of the composite rods.The results show that melting lead temperature is the most important factor that influences the solid/liquid interface location;continuous casting speed is the most important factor that influences the surface quality and lead and tin inter-diffusion amount;air pressure can improve the surface quality obviously and make the rods easily drawn out,but the surface quality cannot get obvious improvement when the air pressure is above 0.03 MPa.The composite rods have excellent surface quality,obvious intermediate layer,even thick clad,and metallurgical bonding interface under the condition of melting lead temperature of 375 °C,continuous casting speed of 10 mm/min,and air pressure of 0.03 MPa.展开更多
为探究中密度纤维板(medium density fiberboard,MDF)板坯密度及含水率对连续压机入口段热压板间距误差的影响,进行7.7 mm(薄板)与16 mm(厚板)MDF板坯密度及含水率对入口段4个热压位置的热压板间距误差的相关试验,并结合2种纤维板板坯在...为探究中密度纤维板(medium density fiberboard,MDF)板坯密度及含水率对连续压机入口段热压板间距误差的影响,进行7.7 mm(薄板)与16 mm(厚板)MDF板坯密度及含水率对入口段4个热压位置的热压板间距误差的相关试验,并结合2种纤维板板坯在第1个热压位置的实际生产情况,分别建立板坯密度与含水率对热压板间距误差影响的预测模型。试验结果表明,热压板间距误差与2种板坯的密度呈正相关,与含水率呈负相关。2个模型预测值的相对误差均在5%以内,预测效果良好,能够有效地预测出不同板坯密度与含水率引起的热压板间距误差,研究结果为热压工艺中板坯厚度的精准控制提供一定的借鉴和参考。展开更多
基金Project(2009AA03Z532) supported by the National High Technology Research and Development Program of ChinaProject(50774009) supported by the National Natural Science Foundation of China
文摘To provide theoretical basis and practical guidance for preparing composite rods of external diameter no larger than 12 mm by directly continuous casting,low melting point materials of lead and tin were selected to prepare composite rods of external diameter 12 mm and inner diameter 8 mm with air pressing core filled continuous casting process.The orthogonal tests consisting of three factors and three levels were designed to investigate the parameters of melting lead temperature,continuous casting speed and air pressure that affect the performance of the composite rods.The results show that melting lead temperature is the most important factor that influences the solid/liquid interface location;continuous casting speed is the most important factor that influences the surface quality and lead and tin inter-diffusion amount;air pressure can improve the surface quality obviously and make the rods easily drawn out,but the surface quality cannot get obvious improvement when the air pressure is above 0.03 MPa.The composite rods have excellent surface quality,obvious intermediate layer,even thick clad,and metallurgical bonding interface under the condition of melting lead temperature of 375 °C,continuous casting speed of 10 mm/min,and air pressure of 0.03 MPa.
文摘为探究中密度纤维板(medium density fiberboard,MDF)板坯密度及含水率对连续压机入口段热压板间距误差的影响,进行7.7 mm(薄板)与16 mm(厚板)MDF板坯密度及含水率对入口段4个热压位置的热压板间距误差的相关试验,并结合2种纤维板板坯在第1个热压位置的实际生产情况,分别建立板坯密度与含水率对热压板间距误差影响的预测模型。试验结果表明,热压板间距误差与2种板坯的密度呈正相关,与含水率呈负相关。2个模型预测值的相对误差均在5%以内,预测效果良好,能够有效地预测出不同板坯密度与含水率引起的热压板间距误差,研究结果为热压工艺中板坯厚度的精准控制提供一定的借鉴和参考。
