The adhesion between the mining machine and the deep-sea sediments will significantly affect the driving performance of the mining machine in the deep-sea environment.When the mining machine and the deep-sea sediment ...The adhesion between the mining machine and the deep-sea sediments will significantly affect the driving performance of the mining machine in the deep-sea environment.When the mining machine and the deep-sea sediment interaction simulation was carried out,the accuracy of the particle interaction parameters will directly affect the simulation results.This study proposed a method to systematically calibrate the interaction parameters between deep-sea sediment and grouser through the combination of experiment and simulation.The uniaxial compression test and macro adhesion test and corresponding discrete element numerical simulation were carried out,modifying the contact parameters until the simulation results are close to the experimental results.Then the micro-parameters of the JKR adhesion contact model were back calibrated with the test results,and the contact parameters between soil particle-soil particle and soil particle-metal are calibrated.Besides,the adhesion test shows that the adhesion forces were ranked in the order of 5052<STi80<TA2<TC4 under the same surface roughness,which indicates the aluminum alloy 5052 has the best anti-adhesion performance.The relationship between surface adhesion force and microscopic contact parameters was studied by discrete element numerical simulation,and the result shows that the coefficient of static friction and the coefficient of rolling friction has little effect on adhesion force.While it is mainly affected by the coefficient of restitution and surface energy,the surface adhesion force tends to decrease with the increase of the coefficient of restitution and increase with the growth of surface energy.The obtained parameters of soil particle to soil particle and soil particle to metal affecting the adhesion can contribute to the design optimization for the grouser of mining machines to decrease surface adhesion and enhance its movability and mining efficiency.展开更多
针对菲律宾蛤仔等埋栖贝类采收作业时底质颗粒间缺乏准确的接触参数,该研究以辽宁丹东大鹿岛菲律宾蛤仔养殖区浅海底质为研究对象,选取EDEM中Hertz-Mindlin with JKR接触模型,对底质颗粒间接触参数进行标定。通过物理试验测定了浅海底...针对菲律宾蛤仔等埋栖贝类采收作业时底质颗粒间缺乏准确的接触参数,该研究以辽宁丹东大鹿岛菲律宾蛤仔养殖区浅海底质为研究对象,选取EDEM中Hertz-Mindlin with JKR接触模型,对底质颗粒间接触参数进行标定。通过物理试验测定了浅海底质含水率、容重、内摩擦角、粘聚力和泊松比。基于漏斗法测定了浅海底质堆积角,确定了需要标定接触参数的范围为:JKR表面能4.50~18.00 J/m^(2)、碰撞恢复系数0.35~0.75、静摩擦系数0.20~1.04、滚动摩擦系数0.10~0.20。通过Design-Expert软件的优化模块对模型寻优得到JKR表面能、碰撞恢复系数、静摩擦系数、滚动摩擦系数分别为10.96 J/m^(2)、0.37、0.63、0.10,在该最优解下仿真试验所得堆积角为49.83°,与物理试验所得的堆积角(51.00°)相对误差为2.29%。通过旋切试验对底质间接触参数进行验证,在物理试验与仿真试验中,旋切机构刀轴扭矩相对误差为7.76%,相对误差较小,结果表明标定的参数准确可靠,可为后续研究浅海底质-蛤仔-采收机构互作机制提供重要参考。展开更多
为设计和优化面粉输送设备,应用离散元法对面粉进行准确地工程建模和分析,需要对其接触参数进行必要的标定。该研究依据颗粒缩放理论,用“Hertz-Mindlin with Johnson-Kendall-Roberts”接触模型表征面粉颗粒间黏性的影响,提出了一种基...为设计和优化面粉输送设备,应用离散元法对面粉进行准确地工程建模和分析,需要对其接触参数进行必要的标定。该研究依据颗粒缩放理论,用“Hertz-Mindlin with Johnson-Kendall-Roberts”接触模型表征面粉颗粒间黏性的影响,提出了一种基于静/动态休止角的接触参数标定方法。运用正交试验方法,对接触参数的敏感性和方差分析,表明面粉颗粒间的滚动摩擦系数、面粉颗粒与不锈钢表面间的静摩擦系数、表面能对静态休止角的影响极显著(P<0.01),并且多组接触参数都可以模拟出与试验相同的静态休止角。进一步研究表明,面粉颗粒与不锈钢表面间的静摩擦系数的合理取值范围为0.2~0.4。通过2种填充率、4种转速下基于动态休止角的参数标定,将其中与试验最为吻合的一组参数作为标定结果,其值如下:面粉颗粒之间恢复系数为0.6、面粉颗粒之间静摩擦系数为0.2、面粉颗粒之间滚动摩擦系数为0.1、面粉颗粒与不锈钢容器表面之间恢复系数为0.6、面粉颗粒与不锈钢容器表面之间静摩擦系数为0.6、面粉颗粒与不锈钢容器表面之间滚动摩擦系数为0.5、表面能为0.12 J/m^(2)。使用该组参数对矩形容器中物料自由坍塌试验进行仿真,其结果与试验结果相符,验证了该标定方法的有效性。该研究提出的标定方法简单、易执行,对粉料输送设备的设计及优化具有一定的工程应用价值。展开更多
为提高离散元法对指导油菜薹有序采收装备设计与优化的准确性和可靠性,该研究以双行垄作移栽的“农大1号”双低甘蓝型油菜机械化适收期油菜薹夹段茎秆为对象,测定其本征参数、表面接触参数以及破碎力学参数,利用EDEM仿真软件Hertz-Mind...为提高离散元法对指导油菜薹有序采收装备设计与优化的准确性和可靠性,该研究以双行垄作移栽的“农大1号”双低甘蓝型油菜机械化适收期油菜薹夹段茎秆为对象,测定其本征参数、表面接触参数以及破碎力学参数,利用EDEM仿真软件Hertz-Mindlin无滑移模型和Hertz-Mindlin with bonding粘结模型建立夹段茎秆堆积仿真标定模型和破碎仿真标定模型。采用逐步调整仿真参数使仿真试验值与物理试验值逼近的方法,利用夹段茎秆堆积仿真标定模型,以休止角仿真试验值与实际物理试验值的相对误差为目标,完成夹段茎秆表面接触参数的标定与优化;利用破碎仿真标定模型,以轴向压缩和弯曲仿真试验与实际物理试验的最大轴向压缩力和最大弯曲力的相对误差为目标,利用标定后的表面接触参数完成夹段茎秆粘结参数的标定与优化。最后,利用夹段茎秆的径向压缩与剪切、内芯与表皮拉伸的破碎仿真力学试验和有序采收EDEM-Recurdyn耦合仿真试验验证标定后的表面接触参数和粘结参数。结果表明,仿真与实测试验的破碎力学参数相对误差在5%以内,且仿真与实测的“时间-载荷”曲线变化趋势一致,低速、中速和高速档的有序采收仿真试验结果与实际物理试验结果相对误差在7.0%以内。研究结果表明,采用离散元仿真方法研究油菜薹采收过程具有可行性,标定结果可用于指导油菜薹机械化生产。展开更多
基金Project(12072309)supported by the National Natural Science Foundation of ChinaProject(19B546)supported by the Education Department Foundation of Hunan Province,ChinaProject(2019RS1059)supported by the Hunan Innovative Province Construction Project,China。
文摘The adhesion between the mining machine and the deep-sea sediments will significantly affect the driving performance of the mining machine in the deep-sea environment.When the mining machine and the deep-sea sediment interaction simulation was carried out,the accuracy of the particle interaction parameters will directly affect the simulation results.This study proposed a method to systematically calibrate the interaction parameters between deep-sea sediment and grouser through the combination of experiment and simulation.The uniaxial compression test and macro adhesion test and corresponding discrete element numerical simulation were carried out,modifying the contact parameters until the simulation results are close to the experimental results.Then the micro-parameters of the JKR adhesion contact model were back calibrated with the test results,and the contact parameters between soil particle-soil particle and soil particle-metal are calibrated.Besides,the adhesion test shows that the adhesion forces were ranked in the order of 5052<STi80<TA2<TC4 under the same surface roughness,which indicates the aluminum alloy 5052 has the best anti-adhesion performance.The relationship between surface adhesion force and microscopic contact parameters was studied by discrete element numerical simulation,and the result shows that the coefficient of static friction and the coefficient of rolling friction has little effect on adhesion force.While it is mainly affected by the coefficient of restitution and surface energy,the surface adhesion force tends to decrease with the increase of the coefficient of restitution and increase with the growth of surface energy.The obtained parameters of soil particle to soil particle and soil particle to metal affecting the adhesion can contribute to the design optimization for the grouser of mining machines to decrease surface adhesion and enhance its movability and mining efficiency.
文摘针对菲律宾蛤仔等埋栖贝类采收作业时底质颗粒间缺乏准确的接触参数,该研究以辽宁丹东大鹿岛菲律宾蛤仔养殖区浅海底质为研究对象,选取EDEM中Hertz-Mindlin with JKR接触模型,对底质颗粒间接触参数进行标定。通过物理试验测定了浅海底质含水率、容重、内摩擦角、粘聚力和泊松比。基于漏斗法测定了浅海底质堆积角,确定了需要标定接触参数的范围为:JKR表面能4.50~18.00 J/m^(2)、碰撞恢复系数0.35~0.75、静摩擦系数0.20~1.04、滚动摩擦系数0.10~0.20。通过Design-Expert软件的优化模块对模型寻优得到JKR表面能、碰撞恢复系数、静摩擦系数、滚动摩擦系数分别为10.96 J/m^(2)、0.37、0.63、0.10,在该最优解下仿真试验所得堆积角为49.83°,与物理试验所得的堆积角(51.00°)相对误差为2.29%。通过旋切试验对底质间接触参数进行验证,在物理试验与仿真试验中,旋切机构刀轴扭矩相对误差为7.76%,相对误差较小,结果表明标定的参数准确可靠,可为后续研究浅海底质-蛤仔-采收机构互作机制提供重要参考。
文摘为设计和优化面粉输送设备,应用离散元法对面粉进行准确地工程建模和分析,需要对其接触参数进行必要的标定。该研究依据颗粒缩放理论,用“Hertz-Mindlin with Johnson-Kendall-Roberts”接触模型表征面粉颗粒间黏性的影响,提出了一种基于静/动态休止角的接触参数标定方法。运用正交试验方法,对接触参数的敏感性和方差分析,表明面粉颗粒间的滚动摩擦系数、面粉颗粒与不锈钢表面间的静摩擦系数、表面能对静态休止角的影响极显著(P<0.01),并且多组接触参数都可以模拟出与试验相同的静态休止角。进一步研究表明,面粉颗粒与不锈钢表面间的静摩擦系数的合理取值范围为0.2~0.4。通过2种填充率、4种转速下基于动态休止角的参数标定,将其中与试验最为吻合的一组参数作为标定结果,其值如下:面粉颗粒之间恢复系数为0.6、面粉颗粒之间静摩擦系数为0.2、面粉颗粒之间滚动摩擦系数为0.1、面粉颗粒与不锈钢容器表面之间恢复系数为0.6、面粉颗粒与不锈钢容器表面之间静摩擦系数为0.6、面粉颗粒与不锈钢容器表面之间滚动摩擦系数为0.5、表面能为0.12 J/m^(2)。使用该组参数对矩形容器中物料自由坍塌试验进行仿真,其结果与试验结果相符,验证了该标定方法的有效性。该研究提出的标定方法简单、易执行,对粉料输送设备的设计及优化具有一定的工程应用价值。
文摘为提高离散元法对指导油菜薹有序采收装备设计与优化的准确性和可靠性,该研究以双行垄作移栽的“农大1号”双低甘蓝型油菜机械化适收期油菜薹夹段茎秆为对象,测定其本征参数、表面接触参数以及破碎力学参数,利用EDEM仿真软件Hertz-Mindlin无滑移模型和Hertz-Mindlin with bonding粘结模型建立夹段茎秆堆积仿真标定模型和破碎仿真标定模型。采用逐步调整仿真参数使仿真试验值与物理试验值逼近的方法,利用夹段茎秆堆积仿真标定模型,以休止角仿真试验值与实际物理试验值的相对误差为目标,完成夹段茎秆表面接触参数的标定与优化;利用破碎仿真标定模型,以轴向压缩和弯曲仿真试验与实际物理试验的最大轴向压缩力和最大弯曲力的相对误差为目标,利用标定后的表面接触参数完成夹段茎秆粘结参数的标定与优化。最后,利用夹段茎秆的径向压缩与剪切、内芯与表皮拉伸的破碎仿真力学试验和有序采收EDEM-Recurdyn耦合仿真试验验证标定后的表面接触参数和粘结参数。结果表明,仿真与实测试验的破碎力学参数相对误差在5%以内,且仿真与实测的“时间-载荷”曲线变化趋势一致,低速、中速和高速档的有序采收仿真试验结果与实际物理试验结果相对误差在7.0%以内。研究结果表明,采用离散元仿真方法研究油菜薹采收过程具有可行性,标定结果可用于指导油菜薹机械化生产。
