WC particles reinforced CoCrFeNiMo high-entropy alloy(HEA)composite coatings were prepared on Cr12MoV steel successfully by laser cladding technology to improve the wear resistance of substrates.Effect of WC content o...WC particles reinforced CoCrFeNiMo high-entropy alloy(HEA)composite coatings were prepared on Cr12MoV steel successfully by laser cladding technology to improve the wear resistance of substrates.Effect of WC content on microstructure and wear property of the composite coatings was studied in detail.Large numbers of carbides with four main types:primary carbide crystals,eutectic structures,massive crystals growing along the periphery of the remaining WC particles and incompletely fused WC particles,were found to exist in the WC/CoCrFeNiMo composite coatings.With increasing WC content,the microhardness of coatings is gradually improved while the average friction coefficients follow the opposite trend due to solid solution strengthening and second phase strengthening effect.The maximum microhardness and minimum friction coefficient are HV_(0.2)689.7 and 0.72,respectively,for the composite coating with 30 wt.%WC,the wear resistance of the substrate is improved significantly,the wear mechanisms are spalling wear and abrasive wear due to their high microhardness.展开更多
Because of an unfortunate mistake by authors,the Project(5227010679)of Foundation item was wrong.The corrected Project is shown as follows:Project(52271073).
Because of an unfortunate mistake during the production of this article,the Acknowledgements have been omitted.The Acknowledgements are added as follows:Sasan YAZDANI would like to thank the Scientific and Technologic...Because of an unfortunate mistake during the production of this article,the Acknowledgements have been omitted.The Acknowledgements are added as follows:Sasan YAZDANI would like to thank the Scientific and Technological Research Council of Turkey(TÜB˙ITAK)for receiving financial support for this work through the 2221 Fellowship Program for Visiting Scientists and Scientists on Sabbatical Leave(Grant ID:E 21514107-115.02-228864).Sasan YAZDANI also expresses his gratitude to Sahand University of Technology for granting him sabbatical leave to facilitate the completion of this research.展开更多
The process of preparing anodic oxide film containing active sites and electroless nickel plating on highly active rare earth magnesium alloy was developed.The formation mechanism of electroless nickel plating on acti...The process of preparing anodic oxide film containing active sites and electroless nickel plating on highly active rare earth magnesium alloy was developed.The formation mechanism of electroless nickel plating on active anodic oxide film and the structure and properties of the composite coating were studied by several surface and electrochemical techniques.The results showed that Ag nanograins with an average size of 10 nm were embedded into the anodic oxide film with pores of 0.1−2μm.Ag nanoparticles provided a catalytic site for the deposition of Ni-B alloy,and the Ni crystal nucleus was first grown in horizontal mode and then in cylindrical mode.The corrosion potential of the composite coating increased by 1.37 V and the corrosion current reduced two orders of magnitude due to the subsequent deposition of Ni-P alloy.The high corrosion resistance was attributed to the misaligning of these micro defects in the three different layers and the amorphous structure of the Ni-P alloy in the outer layer.These findings provide a new idea for electroless nickel plating on anodic oxide film.展开更多
Ni-W-P composite coatings reinforced by Ce O2 and Si O2 nano-particles on the surface of common carbon steels, were prepared by double pulse electrodeposition. The crystallization course was characterized by phase str...Ni-W-P composite coatings reinforced by Ce O2 and Si O2 nano-particles on the surface of common carbon steels, were prepared by double pulse electrodeposition. The crystallization course was characterized by phase structures, crystallinity, grain sizes and microstructures. The results indicate that as-deposited composite coating is amorphous. Whereas it turns into the crystalline structure with 98.25% crystallinity, and Ni3 P, Ni2 P and Ni5P2 alloy phases precipitate from structures at 400 °C. Thereafter, Ni2 P and Ni5P2 metastable alloy phases turn into Ni3 P stable alloy phase at 500 °C. The crystallization course of the composite coating has finished when being heat-treated at 700 °C. The average sizes of Ni grains increase with the rise of heat treatment temperature from400 °C to 700 °C. Ce O2 and Si O2 nano-particles deposited into Ni-W-P alloys can delay the crystallization course and habit the growth of alloy phases.展开更多
Ni-Co-Fe2O3 composite coatings were electrodeposited using cetyltrimethylammonium bromide(CTAB)-modified Watt's nickel bath with Fe2O3 particles dispersed in it.The effects of the plating parameters on the chemica...Ni-Co-Fe2O3 composite coatings were electrodeposited using cetyltrimethylammonium bromide(CTAB)-modified Watt's nickel bath with Fe2O3 particles dispersed in it.The effects of the plating parameters on the chemical composition,structural and morphological characteristics of the electrodeposited Ni-Co-Fe2O3 composite coatings were investigated by energy dispersive X-ray(EDS) spectroscopy,X-ray diffractometry(XRD) and scanning electron microscopy(SEM).The results reveal that Fe2O3 particles can be codeposited in the Ni-Co matrix.The codeposition of Fe2O3 particles with Ni-Co is favoured at high Fe2O3 particle concentration and medium stirring,and the deposition of Co is favoured at high concentration of CTAB.Moreover,the study of the textural perfection of the deposits reveals that the presence of particles leads to the worsening of the quality of the observed <220> preferred orientation.Composites with high concentration of embedded particles exhibit a preferred crystal orientation of <111>.The more the embedded Fe2O3 particles in the metallic matrix,the smaller the sizes of the crystallite for the composite deposits.展开更多
Mild steel is commonly used in the construction of Pipeline. The major problem of this Pipeline is corrosion. Effort is make my researchers to combat this problem. In this work Co-deposition of Ni-CoSiO_2 composite co...Mild steel is commonly used in the construction of Pipeline. The major problem of this Pipeline is corrosion. Effort is make my researchers to combat this problem. In this work Co-deposition of Ni-CoSiO_2 composite coating on mild steel was reported with the view to reduce this problem. The SiO_2 was varies from 5 to 25 wt% in the deposition. The microstructure, hardness values and potentiodynamic polarization in simulated sea water were determined. The results show that XRD pattern of the Ni Co deposited mild steel revealed the presence hard phases of NiO, Co_5Ni, Co_2Ni_3, Ni Co5 while that of Ni-CoSiO_2 deposited mild steel revealed the presence harder phases of NiOSiO_2, CoNi_7Si_2, Co_5Ni_2Si_3. The NiCo-25 SiO_2 deposited sample has smaller particle size than Ni-10 Co coating. Coating thickness of 110.7 mm was obtained for Ni-10 Co coating, while coating thickness of 135.7, 157.7, 165.0 mm were obtained at Ni-10 Co-x SiO_2(x=10, 15, 25 wt%). 99.90% corrosion resistance was achieved at Ni-Co-25 SiO_2. This improvement in corrosion resistance after composites coating could be attributed to the hard and fine structure obtained after coating.展开更多
Ni/n-SiO2 composite coating was electrodeposited by brush-plating with pulse-reverse current（RC）. The morphology, hardness, and tribological properties of the coating were investigated and compared with those of Ni ...Ni/n-SiO2 composite coating was electrodeposited by brush-plating with pulse-reverse current（RC）. The morphology, hardness, and tribological properties of the coating were investigated and compared with those of Ni and composite coatings electrodeposited with direct current（DC）. The results indicate that Ni/n-SiO2 composite coating electrodeposited by RC, because of RC and the nano powders, has denser coating, finer crystal grains, higher hardness（HV650.0, nearly 1.5 times higher than that of Ni coating electrodeposited by DC） and lower friction coefficient（nearly 0.62）, as a result, in the wearing experiment, the Ni/n-SiO2 composite coating electrodeposited by RC has the least worn loss. So this kind of coating has better wear resistance. And RC electro brush-plating can be used as a new technology of brush-plating in the area of wear resistance.展开更多
To study the influence of B4C particle size on the microstructure and damping capacities of(B_(4)C+Ti)/Mg composites,in situ reactive infiltration technique was utilized to prepare Mg-matrix composites.The microstruct...To study the influence of B4C particle size on the microstructure and damping capacities of(B_(4)C+Ti)/Mg composites,in situ reactive infiltration technique was utilized to prepare Mg-matrix composites.The microstructure,produced phases and damping capacities of the composites prepared with different particle size of B4C were characterized and analyzed.The results show that the reaction between B4C and Ti tends to be more complete when finer B_(4)C particle was used to prepare the composites.But the microstructure of the as-prepared composites is more homogenous when B4C and Ti have similar particle size.The strain-dependent damping capacities of(B_(4)C+Ti)/Mg composites improve gradually with the increase of strain amplitude,and composites prepared with coarser B4C particles tend to have higher damping capacities.The temperature-dependent damping capacities improve with increasing the measuring temperatures,and the kind of damping capacities of the composites prepared with 5mm B4C are inferior to those of coarser particles.The dominant damping mechanism for the strain-damping capacity is dislocation damping and plastic zone damping,while that for the temperature-damping capacity is interface damping or grain boundary damping.展开更多
Nanostructured FeS-SiC coating was deposited by atmospheric plasma spraying（APS）.The microstructure and phase composition of the coating were characterized with SEM and XRD,respectively.In addition,the size distribu...Nanostructured FeS-SiC coating was deposited by atmospheric plasma spraying（APS）.The microstructure and phase composition of the coating were characterized with SEM and XRD,respectively.In addition,the size distribution of the reconstituted powders and the porosity of the coating have been measured.It was found that the reconstitiuted powers with sizes in the range of 20 to 80 μm had excellent flowability and were suitable for plasma spraying process.The as-sprayed FeS-SiC composite coating exhibited a bimodal distribution with small grains（30～80nm） and large grains（100～200nm）.The coating was mainly composed of FeS and SiC,a small quantity of Fe1-xS and oxide were also found.The porosity of the coating was approximately 19%.展开更多
The effects of hot extrusion and addition of Al_(2)O_(3p) on both microstructure and tribological behavior of 7075 composites were investigated via optical microscopy(OM),scanning electron microscopy(SEM),energy dispe...The effects of hot extrusion and addition of Al_(2)O_(3p) on both microstructure and tribological behavior of 7075 composites were investigated via optical microscopy(OM),scanning electron microscopy(SEM),energy dispersive spectrometry(EDS),and transmission electron microscopy(TEM).The experimental consequences reveal that the optimal addition of Al_(2)O_(3p) was 2 wt%.After hot extrusion,the Mg(Zn,Cu,Al)2 phases partially dissolve into the matrix and generate many uniformly distributed aging precipitation particles,the Al_(7)Cu_(2)Fe phases are squeezed and broken,and the Al_(2)O_(3p) become uniform distribution.The microhardness of as-extruded 2 wt%Al_(2)O_(3p)/7075 composites reaches HV 170.34,increased by 41.5%than as-cast composites.The wear rate of as-extruded 2 wt%Al_(2)O_(3p)/7075 composites is further lower than that of as-cast composites under the same condition.SEM-EDS analyses reveal that the reinforced wear resistance of composites can put down to the protective effect of the Al_(2)O_(3p) reinforced transition layer.After hot extrusion,the transition layer becomes stable,which determines the reinforced wear resistance of the as-extruded composites.展开更多
The Fe-based coatings in powder form were deposited on a steel type E335 by flame spraying technique.The effects of the post heat treatment on the microstructure and the mechanical properties of sprayed coatings were ...The Fe-based coatings in powder form were deposited on a steel type E335 by flame spraying technique.The effects of the post heat treatment on the microstructure and the mechanical properties of sprayed coatings were studied.Post heat treatment was conducted in a furnace in air at 623 K,823 K and 1023 K for 1 h and then cooled in air.The results showed that with the increase of annealing temperature,the microstructure of coating treated at 823 K and 1023 K had several changes as follows:the reduction of porosity,formation of carbides and oxides.It was found that the solid solution FCC(Fe,Ni),intermetallic compound AlFe3 and carbides[Fe,C]were the main phases for coatings as-sprayed and treated at 623 K and while iron carbide,molybdenum carbide and oxide as Fe3O4 became the main phases and reinforced the solid solution FCC(Fe,Ni)phase for annealed coatings at 823 K.However,it was observed the disappearance of molybdenum carbide and oxide Fe3O4 at 1023 K.The coating annealed at 823 K exhibited an excellent wear resistance than the as-sprayed and annealed coatings at 623 K and 1023 K and shows the lower wear rate than another coating treated or as sprayed.展开更多
Cristobalite aluminum phosphate (C-AlPO_4) coatings were prepared by a hydrothermal electrophoretic deposition process on SiC-coated C/C composites. Phase compositions and microstructures of the as-prepared coatings w...Cristobalite aluminum phosphate (C-AlPO_4) coatings were prepared by a hydrothermal electrophoretic deposition process on SiC-coated C/C composites. Phase compositions and microstructures of the as-prepared coatings were characterized by XRD and SEM analyses. The influence of deposition voltage on the phase, microstructure and antioxidation property of the cristobalite aluminum phosphate coatings was investigated. Results show that the as-prepared coatings are composed of cristobalite aluminum phosphate crystallites. The thickness and density of cristobalite aluminum phosphate coatings are improved with the increase of deposition voltage. The deposition amount and bonding strength of the cristobalite aluminum phosphate coatings also increase with the increase of deposition voltage. The deposition mass per unit area of the coatings and the square root of the deposition time at different hydrothermal voltages satisfy linear relationship. The antioxidation property of the coated C/C composites is improved with the increase of deposition voltage. Compared with SiC coatings prepared by pack cementation, the multilayer coatings prepared by pack cementation with a later hydrothermal electrophoretic deposition process exhibit better antioxidation property. The as-prepared multi-coatings can effectively protect C/C composites from oxidation in air at 1 773 K for 37 h with a mass loss rate of 0.53%.展开更多
The influence of three factors, such as volume percentage of reinforcement particles(i.e. Al2O3), tool tilt angle and concave angle of shoulder, on the mechanical properties of Cue Al2O3 surface composites fabricated ...The influence of three factors, such as volume percentage of reinforcement particles(i.e. Al2O3), tool tilt angle and concave angle of shoulder, on the mechanical properties of Cue Al2O3 surface composites fabricated via friction stir processing was studied. Taguchi method was used to optimize these factors for maximizing the mechanical properties of surface composites. The fabricated surface composites were examined by optical microscope for dispersion of reinforcement particles. It was found that Al2O3 particles are uniformly dispersed in the stir zone. The tensile properties of the surface composites increased with the increase in the volume percentage of the Al2O3 reinforcement particles.This is due to the addition of the reinforcement particles which increases the temperature of recrystallization by pinning the grain boundaries of the copper matrix and blocking the movement of the dislocations. The observed mechanical properties are correlated with microstructure and fracture features.展开更多
Fe-Al intermetallics with remarkable high-temperature intensity and excellent erosion, high-temperature oxidation and sulfuration resistance are potential low cost high-temperature structural materials. But the room t...Fe-Al intermetallics with remarkable high-temperature intensity and excellent erosion, high-temperature oxidation and sulfuration resistance are potential low cost high-temperature structural materials. But the room temperature brittleness induces shape difficult and limits its industrial application. The Fe-Al intermetallic coatings were prepared by high velocity arc spraying technology with cored wire on 20G steel, which will not only obviate the problems faced in fabrication of these alloys into useful shapes, but also allow the effective use of their outstanding high-temperature performance. The Fe-Al/WC intermetallic composite coatings were prepared by high velocity arc spraying technology on 20G steel and the oxidation performance of Fe-Al/WC composite coatings was studied by means of thermogrativmetic analyzer at 450, 650 and 800℃. The results demonstrate that the kinetics curve of oxidation at three temperatures approximately follows the logarithmic law. The composition of the oxidized coating is mainly composed of Al2O3, Fe2O3, Fe3O4 and FeO. These phases distribute unevenly. The protective Al2O3 film firstly forms and preserves the coatings from further oxidation.展开更多
Electroformed diamond tools have been used for many years in grinding and cutting fields while electrodeposited diamond composite coatings have been widely studied due to their desirable hardness,wear and corrosion re...Electroformed diamond tools have been used for many years in grinding and cutting fields while electrodeposited diamond composite coatings have been widely studied due to their desirable hardness,wear and corrosion resistance.This article reports the detrimental impact of diamond magnetism on the composites microstructure and gives explanations.Microstructure differences between composites that,respectively,contained no-further-treated diamond,magnetism-strengthening treated diamond and magnetism weakening treated diamond were carefully observed.It is shown that diamond magnetization treatment drastically harms the composite microstructure(e.g.,roughening the coating surface,coarsening the matrix grain,and more seriously,reducing the mechanical retention of diamond grains in the matrix) while demagnetization treatment does the opposite.All the observed facts could be explained by the electromagnetic interaction between magnetic fields produced by magnetic diamond grains and electric current(moving cations) during the electrodeposition process.展开更多
The halide-activated pack cementation process was used to form molybdenum diffusion coating on titanium substrate. The morphology, structure, elements diffusion distribution and microhardness of the coatings formed at...The halide-activated pack cementation process was used to form molybdenum diffusion coating on titanium substrate. The morphology, structure, elements diffusion distribution and microhardness of the coatings formed at different diffusion temperatures were studied. The results indicate that the coating is made up of deposition layer and diffusion layer, and the surface roughness of specimens is increased after diffusion. In the diffusion layer, the major phases are Mo and β-Ti phase with addition of α′-Ti phase and α″-Ti phase. And the phase composition of Mo→β→α″→α′ is formed for different Mo contents in the diffusion layer from outside to inside. The diffusion of Ti element is very obvious as well as Mo element. With increasing the diffusion temperature, the thickness of diffusion layer is increased rapidly, and the microhardness is changed more smoothly with diffusion depth, which shows the same distribution rules as the Mo content.展开更多
In this paper,the 2.6 vol%TiBw/Ti6Al4V composites with network architecture were fabricated by hot press sintering(HPS)at 1100℃ for 1 h,and the quantitative relationships between phases and heat treatment temperature...In this paper,the 2.6 vol%TiBw/Ti6Al4V composites with network architecture were fabricated by hot press sintering(HPS)at 1100℃ for 1 h,and the quantitative relationships between phases and heat treatment temperatures were established.The results showed that the volume fraction phases changed linearly with a range of solution temperature(930-1010℃)and aging temperature(400-600℃).Moreover,the composites with equiaxed microstructure were obtained due to the static recrystallization after solution treated at 950℃ for 1 h and aging treated at 600℃ for 12 h.The ultimate high temperature tensile strengths were 772,658,392 and 182 MPa,and the elongations were 9.1%,12.5%,28.6%and 35.3%at 400,500,600 and 700℃,respectively.In addition,fractured morphology analysis indicated the excellent strengthening effect of TiBw at a temperature below 600℃.However,the strengthening effect was significantly reduced due to the debonding of matrix and TiBw at 700℃ and caused the cracks to propagate along the grain boundary.展开更多
Nano-SiO2 particles strengthened Ni-based composite coating was designed and prepared on steel substrate. The structures and nanoparticle content of the nano-SiO2/Ni composite coating were determined by SEM, EDS and T...Nano-SiO2 particles strengthened Ni-based composite coating was designed and prepared on steel substrate. The structures and nanoparticle content of the nano-SiO2/Ni composite coating were determined by SEM, EDS and TEM; and the micro mechanical properties were tested by nano-indentation technique. The results show that 56% of particles in the solution are dispersed in size of less than 100nm, the content of nanoparticles co-deposited in the coating doubles and structure of the coating is more compact and uniform than that of Ni coating. Nano-SiO2/Ni coating exhibits excellent micro mechanical properties, and the nanohardness and elastic modulus are 7.81GPa and 198GPa, respectively, which are attributed to finer crystal strengthening, dispersion strengthening and high-density dislocation strengthening of nano-SiO2 particles to the composite coatings.展开更多
In the process of protecting ferrous materials,aluminum coating usually forms a dense oxide film on the surface of the iron-based alloy.However,the capacity of the sacrificial anode is rather insufficient.In order to ...In the process of protecting ferrous materials,aluminum coating usually forms a dense oxide film on the surface of the iron-based alloy.However,the capacity of the sacrificial anode is rather insufficient.In order to solve this problem,the microstructure and electrochemical corrosion properties of Al-8Si-3Fe-xIn alloy under low chlorine conditions were studied.The results show that indium(In)dissolves to form In^(3+)and In^(+)reverse plating on the surface of the bare substrate to form a passivation film defect.When the In content is high,the segregated In forms an activation point in the form of a cathode phase.In activatesτ_(6)phase to form a micro-couple,which improves the non-uniform corrosion.The In-containing corrosion products at the phase boundary hinder the diffusion of Cl−.With an increase of In content,the self-corrosion potential(Ecorr)of the alloy shifts negatively,and the self-corrosion current density(Jcorr)decreases from 6.477μA/cm^(2)to 1.352μA/cm^(2),and then increases gradually.However,when the In content is 0.1%,the Ecorr of the alloy changes from−0.824 V to−0.932 V,and the Jcorr decreases from 6.477μA/cm^(2)to 4.699μA/cm^(2),suggesting that the use of sacrificial anode will give the best effect.展开更多
基金Project(2021YFC2801904)supported by the National Key R&D Program of ChinaProject(KY10100230067)supported by the Basic Product Innovation Research Project,China+3 种基金Projects(52271130,52305344)supported by the National Natural Science Foundation of ChinaProjects(ZR2020ME017,ZR2020QE186)supported by the Natural Science Foundation of Shandong Province,ChinaProjects(AMGM2024F11,AMGM2021F10,AMGM2023F06)supported by the Science Fund of Shandong Laboratory of Advanced Materials and Green Manufacturing at Yantai,ChinaProject(KY90200210015)supported by Leading Scientific Research Project of China National Nuclear Corporation(CNNC),China。
文摘WC particles reinforced CoCrFeNiMo high-entropy alloy(HEA)composite coatings were prepared on Cr12MoV steel successfully by laser cladding technology to improve the wear resistance of substrates.Effect of WC content on microstructure and wear property of the composite coatings was studied in detail.Large numbers of carbides with four main types:primary carbide crystals,eutectic structures,massive crystals growing along the periphery of the remaining WC particles and incompletely fused WC particles,were found to exist in the WC/CoCrFeNiMo composite coatings.With increasing WC content,the microhardness of coatings is gradually improved while the average friction coefficients follow the opposite trend due to solid solution strengthening and second phase strengthening effect.The maximum microhardness and minimum friction coefficient are HV_(0.2)689.7 and 0.72,respectively,for the composite coating with 30 wt.%WC,the wear resistance of the substrate is improved significantly,the wear mechanisms are spalling wear and abrasive wear due to their high microhardness.
文摘Because of an unfortunate mistake by authors,the Project(5227010679)of Foundation item was wrong.The corrected Project is shown as follows:Project(52271073).
文摘Because of an unfortunate mistake during the production of this article,the Acknowledgements have been omitted.The Acknowledgements are added as follows:Sasan YAZDANI would like to thank the Scientific and Technological Research Council of Turkey(TÜB˙ITAK)for receiving financial support for this work through the 2221 Fellowship Program for Visiting Scientists and Scientists on Sabbatical Leave(Grant ID:E 21514107-115.02-228864).Sasan YAZDANI also expresses his gratitude to Sahand University of Technology for granting him sabbatical leave to facilitate the completion of this research.
基金Project(5227010679)supported by the National Natural Science Foundation of China。
文摘The process of preparing anodic oxide film containing active sites and electroless nickel plating on highly active rare earth magnesium alloy was developed.The formation mechanism of electroless nickel plating on active anodic oxide film and the structure and properties of the composite coating were studied by several surface and electrochemical techniques.The results showed that Ag nanograins with an average size of 10 nm were embedded into the anodic oxide film with pores of 0.1−2μm.Ag nanoparticles provided a catalytic site for the deposition of Ni-B alloy,and the Ni crystal nucleus was first grown in horizontal mode and then in cylindrical mode.The corrosion potential of the composite coating increased by 1.37 V and the corrosion current reduced two orders of magnitude due to the subsequent deposition of Ni-P alloy.The high corrosion resistance was attributed to the misaligning of these micro defects in the three different layers and the amorphous structure of the Ni-P alloy in the outer layer.These findings provide a new idea for electroless nickel plating on anodic oxide film.
基金Project(20806035)supported by the National Natural Science Foundation of ChinaProject(2009CI026)supported by the Back-up Personnel Foundation of Academic and Technology Leaders of Yunnan Province,ChinaProject(KKZ6200927001)supported by the Opening Fund of Key Laboratory of Inorganic Coating Materials,Chinese Academy of Sciences
文摘Ni-W-P composite coatings reinforced by Ce O2 and Si O2 nano-particles on the surface of common carbon steels, were prepared by double pulse electrodeposition. The crystallization course was characterized by phase structures, crystallinity, grain sizes and microstructures. The results indicate that as-deposited composite coating is amorphous. Whereas it turns into the crystalline structure with 98.25% crystallinity, and Ni3 P, Ni2 P and Ni5P2 alloy phases precipitate from structures at 400 °C. Thereafter, Ni2 P and Ni5P2 metastable alloy phases turn into Ni3 P stable alloy phase at 500 °C. The crystallization course of the composite coating has finished when being heat-treated at 700 °C. The average sizes of Ni grains increase with the rise of heat treatment temperature from400 °C to 700 °C. Ce O2 and Si O2 nano-particles deposited into Ni-W-P alloys can delay the crystallization course and habit the growth of alloy phases.
基金Project(2005CB623703) supported by the National Key Basic Research Program of ChinaProject(50474051) supported by the National Natural Science Foundation of China+2 种基金Project(CX2009B032) supported by Innovation Foundation for Postgraduate of Hunan Province of China Project(ZKJ2009024) supported by the Precious Apparatus Open Share Foundation of Central South University, ChinaProject(2009ybfz02) supported by Excellent Doctor Support Fund of Central South University,China
文摘Ni-Co-Fe2O3 composite coatings were electrodeposited using cetyltrimethylammonium bromide(CTAB)-modified Watt's nickel bath with Fe2O3 particles dispersed in it.The effects of the plating parameters on the chemical composition,structural and morphological characteristics of the electrodeposited Ni-Co-Fe2O3 composite coatings were investigated by energy dispersive X-ray(EDS) spectroscopy,X-ray diffractometry(XRD) and scanning electron microscopy(SEM).The results reveal that Fe2O3 particles can be codeposited in the Ni-Co matrix.The codeposition of Fe2O3 particles with Ni-Co is favoured at high Fe2O3 particle concentration and medium stirring,and the deposition of Co is favoured at high concentration of CTAB.Moreover,the study of the textural perfection of the deposits reveals that the presence of particles leads to the worsening of the quality of the observed <220> preferred orientation.Composites with high concentration of embedded particles exhibit a preferred crystal orientation of <111>.The more the embedded Fe2O3 particles in the metallic matrix,the smaller the sizes of the crystallite for the composite deposits.
文摘Mild steel is commonly used in the construction of Pipeline. The major problem of this Pipeline is corrosion. Effort is make my researchers to combat this problem. In this work Co-deposition of Ni-CoSiO_2 composite coating on mild steel was reported with the view to reduce this problem. The SiO_2 was varies from 5 to 25 wt% in the deposition. The microstructure, hardness values and potentiodynamic polarization in simulated sea water were determined. The results show that XRD pattern of the Ni Co deposited mild steel revealed the presence hard phases of NiO, Co_5Ni, Co_2Ni_3, Ni Co5 while that of Ni-CoSiO_2 deposited mild steel revealed the presence harder phases of NiOSiO_2, CoNi_7Si_2, Co_5Ni_2Si_3. The NiCo-25 SiO_2 deposited sample has smaller particle size than Ni-10 Co coating. Coating thickness of 110.7 mm was obtained for Ni-10 Co coating, while coating thickness of 135.7, 157.7, 165.0 mm were obtained at Ni-10 Co-x SiO_2(x=10, 15, 25 wt%). 99.90% corrosion resistance was achieved at Ni-Co-25 SiO_2. This improvement in corrosion resistance after composites coating could be attributed to the hard and fine structure obtained after coating.
文摘Ni/n-SiO2 composite coating was electrodeposited by brush-plating with pulse-reverse current（RC）. The morphology, hardness, and tribological properties of the coating were investigated and compared with those of Ni and composite coatings electrodeposited with direct current（DC）. The results indicate that Ni/n-SiO2 composite coating electrodeposited by RC, because of RC and the nano powders, has denser coating, finer crystal grains, higher hardness（HV650.0, nearly 1.5 times higher than that of Ni coating electrodeposited by DC） and lower friction coefficient（nearly 0.62）, as a result, in the wearing experiment, the Ni/n-SiO2 composite coating electrodeposited by RC has the least worn loss. So this kind of coating has better wear resistance. And RC electro brush-plating can be used as a new technology of brush-plating in the area of wear resistance.
基金Project(51901095)supported by the National Natural Science Foundation of China。
文摘To study the influence of B4C particle size on the microstructure and damping capacities of(B_(4)C+Ti)/Mg composites,in situ reactive infiltration technique was utilized to prepare Mg-matrix composites.The microstructure,produced phases and damping capacities of the composites prepared with different particle size of B4C were characterized and analyzed.The results show that the reaction between B4C and Ti tends to be more complete when finer B_(4)C particle was used to prepare the composites.But the microstructure of the as-prepared composites is more homogenous when B4C and Ti have similar particle size.The strain-dependent damping capacities of(B_(4)C+Ti)/Mg composites improve gradually with the increase of strain amplitude,and composites prepared with coarser B4C particles tend to have higher damping capacities.The temperature-dependent damping capacities improve with increasing the measuring temperatures,and the kind of damping capacities of the composites prepared with 5mm B4C are inferior to those of coarser particles.The dominant damping mechanism for the strain-damping capacity is dislocation damping and plastic zone damping,while that for the temperature-damping capacity is interface damping or grain boundary damping.
基金The authors would like to thank National Natural Science Foundation of China (No. 50375015) for supporting.
文摘Nanostructured FeS-SiC coating was deposited by atmospheric plasma spraying（APS）.The microstructure and phase composition of the coating were characterized with SEM and XRD,respectively.In addition,the size distribution of the reconstituted powders and the porosity of the coating have been measured.It was found that the reconstitiuted powers with sizes in the range of 20 to 80 μm had excellent flowability and were suitable for plasma spraying process.The as-sprayed FeS-SiC composite coating exhibited a bimodal distribution with small grains（30～80nm） and large grains（100～200nm）.The coating was mainly composed of FeS and SiC,a small quantity of Fe1-xS and oxide were also found.The porosity of the coating was approximately 19%.
基金Project(51965040)supported by the National Natural Science Foundation of ChinaProject(20181BAB206026)supported by the National Science Foundation of Jiangxi Province,China。
文摘The effects of hot extrusion and addition of Al_(2)O_(3p) on both microstructure and tribological behavior of 7075 composites were investigated via optical microscopy(OM),scanning electron microscopy(SEM),energy dispersive spectrometry(EDS),and transmission electron microscopy(TEM).The experimental consequences reveal that the optimal addition of Al_(2)O_(3p) was 2 wt%.After hot extrusion,the Mg(Zn,Cu,Al)2 phases partially dissolve into the matrix and generate many uniformly distributed aging precipitation particles,the Al_(7)Cu_(2)Fe phases are squeezed and broken,and the Al_(2)O_(3p) become uniform distribution.The microhardness of as-extruded 2 wt%Al_(2)O_(3p)/7075 composites reaches HV 170.34,increased by 41.5%than as-cast composites.The wear rate of as-extruded 2 wt%Al_(2)O_(3p)/7075 composites is further lower than that of as-cast composites under the same condition.SEM-EDS analyses reveal that the reinforced wear resistance of composites can put down to the protective effect of the Al_(2)O_(3p) reinforced transition layer.After hot extrusion,the transition layer becomes stable,which determines the reinforced wear resistance of the as-extruded composites.
文摘The Fe-based coatings in powder form were deposited on a steel type E335 by flame spraying technique.The effects of the post heat treatment on the microstructure and the mechanical properties of sprayed coatings were studied.Post heat treatment was conducted in a furnace in air at 623 K,823 K and 1023 K for 1 h and then cooled in air.The results showed that with the increase of annealing temperature,the microstructure of coating treated at 823 K and 1023 K had several changes as follows:the reduction of porosity,formation of carbides and oxides.It was found that the solid solution FCC(Fe,Ni),intermetallic compound AlFe3 and carbides[Fe,C]were the main phases for coatings as-sprayed and treated at 623 K and while iron carbide,molybdenum carbide and oxide as Fe3O4 became the main phases and reinforced the solid solution FCC(Fe,Ni)phase for annealed coatings at 823 K.However,it was observed the disappearance of molybdenum carbide and oxide Fe3O4 at 1023 K.The coating annealed at 823 K exhibited an excellent wear resistance than the as-sprayed and annealed coatings at 623 K and 1023 K and shows the lower wear rate than another coating treated or as sprayed.
基金Project(50772063) supported by the National Natural Science Foundation of China Project(NCET-06-0893) supported by the Foundation of New Century Excellent Talent in University of China+2 种基金 Project(20070708001) supported by the Doctorate Foundation of Ministry of Education of China Project(SJ08-ZT05) supported by the Natural Science Foundation of Shaanxi Province, ChinaProject supported by the Graduate Innovation Fund of Shaanxi University of Science and Technology, China
文摘Cristobalite aluminum phosphate (C-AlPO_4) coatings were prepared by a hydrothermal electrophoretic deposition process on SiC-coated C/C composites. Phase compositions and microstructures of the as-prepared coatings were characterized by XRD and SEM analyses. The influence of deposition voltage on the phase, microstructure and antioxidation property of the cristobalite aluminum phosphate coatings was investigated. Results show that the as-prepared coatings are composed of cristobalite aluminum phosphate crystallites. The thickness and density of cristobalite aluminum phosphate coatings are improved with the increase of deposition voltage. The deposition amount and bonding strength of the cristobalite aluminum phosphate coatings also increase with the increase of deposition voltage. The deposition mass per unit area of the coatings and the square root of the deposition time at different hydrothermal voltages satisfy linear relationship. The antioxidation property of the coated C/C composites is improved with the increase of deposition voltage. Compared with SiC coatings prepared by pack cementation, the multilayer coatings prepared by pack cementation with a later hydrothermal electrophoretic deposition process exhibit better antioxidation property. The as-prepared multi-coatings can effectively protect C/C composites from oxidation in air at 1 773 K for 37 h with a mass loss rate of 0.53%.
文摘The influence of three factors, such as volume percentage of reinforcement particles(i.e. Al2O3), tool tilt angle and concave angle of shoulder, on the mechanical properties of Cue Al2O3 surface composites fabricated via friction stir processing was studied. Taguchi method was used to optimize these factors for maximizing the mechanical properties of surface composites. The fabricated surface composites were examined by optical microscope for dispersion of reinforcement particles. It was found that Al2O3 particles are uniformly dispersed in the stir zone. The tensile properties of the surface composites increased with the increase in the volume percentage of the Al2O3 reinforcement particles.This is due to the addition of the reinforcement particles which increases the temperature of recrystallization by pinning the grain boundaries of the copper matrix and blocking the movement of the dislocations. The observed mechanical properties are correlated with microstructure and fracture features.
文摘Fe-Al intermetallics with remarkable high-temperature intensity and excellent erosion, high-temperature oxidation and sulfuration resistance are potential low cost high-temperature structural materials. But the room temperature brittleness induces shape difficult and limits its industrial application. The Fe-Al intermetallic coatings were prepared by high velocity arc spraying technology with cored wire on 20G steel, which will not only obviate the problems faced in fabrication of these alloys into useful shapes, but also allow the effective use of their outstanding high-temperature performance. The Fe-Al/WC intermetallic composite coatings were prepared by high velocity arc spraying technology on 20G steel and the oxidation performance of Fe-Al/WC composite coatings was studied by means of thermogrativmetic analyzer at 450, 650 and 800℃. The results demonstrate that the kinetics curve of oxidation at three temperatures approximately follows the logarithmic law. The composition of the oxidized coating is mainly composed of Al2O3, Fe2O3, Fe3O4 and FeO. These phases distribute unevenly. The protective Al2O3 film firstly forms and preserves the coatings from further oxidation.
基金This work was supported by Henan Agricultural University,the Natural Science Foundation of Henan Province(0411051300)the Project for Excel-lent University Teachers under the supervision of Henan Provincial Bureau of Education.
文摘Electroformed diamond tools have been used for many years in grinding and cutting fields while electrodeposited diamond composite coatings have been widely studied due to their desirable hardness,wear and corrosion resistance.This article reports the detrimental impact of diamond magnetism on the composites microstructure and gives explanations.Microstructure differences between composites that,respectively,contained no-further-treated diamond,magnetism-strengthening treated diamond and magnetism weakening treated diamond were carefully observed.It is shown that diamond magnetization treatment drastically harms the composite microstructure(e.g.,roughening the coating surface,coarsening the matrix grain,and more seriously,reducing the mechanical retention of diamond grains in the matrix) while demagnetization treatment does the opposite.All the observed facts could be explained by the electromagnetic interaction between magnetic fields produced by magnetic diamond grains and electric current(moving cations) during the electrodeposition process.
文摘The halide-activated pack cementation process was used to form molybdenum diffusion coating on titanium substrate. The morphology, structure, elements diffusion distribution and microhardness of the coatings formed at different diffusion temperatures were studied. The results indicate that the coating is made up of deposition layer and diffusion layer, and the surface roughness of specimens is increased after diffusion. In the diffusion layer, the major phases are Mo and β-Ti phase with addition of α′-Ti phase and α″-Ti phase. And the phase composition of Mo→β→α″→α′ is formed for different Mo contents in the diffusion layer from outside to inside. The diffusion of Ti element is very obvious as well as Mo element. With increasing the diffusion temperature, the thickness of diffusion layer is increased rapidly, and the microhardness is changed more smoothly with diffusion depth, which shows the same distribution rules as the Mo content.
基金Project(51905123)supported by the National Natural Science Foundation of ChinaProject(ZR2019MEM037)supported by the Natural Science Foundation of Shandong Province,China。
文摘In this paper,the 2.6 vol%TiBw/Ti6Al4V composites with network architecture were fabricated by hot press sintering(HPS)at 1100℃ for 1 h,and the quantitative relationships between phases and heat treatment temperatures were established.The results showed that the volume fraction phases changed linearly with a range of solution temperature(930-1010℃)and aging temperature(400-600℃).Moreover,the composites with equiaxed microstructure were obtained due to the static recrystallization after solution treated at 950℃ for 1 h and aging treated at 600℃ for 12 h.The ultimate high temperature tensile strengths were 772,658,392 and 182 MPa,and the elongations were 9.1%,12.5%,28.6%and 35.3%at 400,500,600 and 700℃,respectively.In addition,fractured morphology analysis indicated the excellent strengthening effect of TiBw at a temperature below 600℃.However,the strengthening effect was significantly reduced due to the debonding of matrix and TiBw at 700℃ and caused the cracks to propagate along the grain boundary.
文摘Nano-SiO2 particles strengthened Ni-based composite coating was designed and prepared on steel substrate. The structures and nanoparticle content of the nano-SiO2/Ni composite coating were determined by SEM, EDS and TEM; and the micro mechanical properties were tested by nano-indentation technique. The results show that 56% of particles in the solution are dispersed in size of less than 100nm, the content of nanoparticles co-deposited in the coating doubles and structure of the coating is more compact and uniform than that of Ni coating. Nano-SiO2/Ni coating exhibits excellent micro mechanical properties, and the nanohardness and elastic modulus are 7.81GPa and 198GPa, respectively, which are attributed to finer crystal strengthening, dispersion strengthening and high-density dislocation strengthening of nano-SiO2 particles to the composite coatings.
基金Projects(52171003,52271005)supported by the National Science and Technology Major Project of ChinaProject(KYCX23_3032)supported by the Postgraduate Research&Practice Innovation Program of Jiangsu Province,China。
文摘In the process of protecting ferrous materials,aluminum coating usually forms a dense oxide film on the surface of the iron-based alloy.However,the capacity of the sacrificial anode is rather insufficient.In order to solve this problem,the microstructure and electrochemical corrosion properties of Al-8Si-3Fe-xIn alloy under low chlorine conditions were studied.The results show that indium(In)dissolves to form In^(3+)and In^(+)reverse plating on the surface of the bare substrate to form a passivation film defect.When the In content is high,the segregated In forms an activation point in the form of a cathode phase.In activatesτ_(6)phase to form a micro-couple,which improves the non-uniform corrosion.The In-containing corrosion products at the phase boundary hinder the diffusion of Cl−.With an increase of In content,the self-corrosion potential(Ecorr)of the alloy shifts negatively,and the self-corrosion current density(Jcorr)decreases from 6.477μA/cm^(2)to 1.352μA/cm^(2),and then increases gradually.However,when the In content is 0.1%,the Ecorr of the alloy changes from−0.824 V to−0.932 V,and the Jcorr decreases from 6.477μA/cm^(2)to 4.699μA/cm^(2),suggesting that the use of sacrificial anode will give the best effect.
