In order to produce low-cost titanium(Ti)with high productivity,fundamental studies on producing metallic Ti from titanium dioxide(TiO_(2))in the cold pressed pellets were conducted by metallothermic reduction with an...In order to produce low-cost titanium(Ti)with high productivity,fundamental studies on producing metallic Ti from titanium dioxide(TiO_(2))in the cold pressed pellets were conducted by metallothermic reduction with an indirect contact method.This paper focuses on discussing the mechanism of the reduction process and the relationships of RM(a revised reduction index)with reduction temperature,reduction time,and mole ratio of TiO_(2) to CaCl_(2)(nTiO_(2)/nCaCl_(2))in the pellets.The results show that metallic Ti was obtained from the reduction of TiO_(2) in the pellets by calcium(Ca)vapor;pellets were reduced homogenously and Ca vapor diffused into the porous pellets by Knudsen diffusion or the mixing diffusion of molecular diffusion and Knudsen diffusion at 1273 K;RM increased with the increases of temperature and reduction time and was 96.34%when T_(Redu)=1273 K,t_(Redu)=6 h,and nTiO_(2)/nCaCl_(2)=4;the reasonable nTiO_(2)/nCaCl_(2) value is 3−5 for the pellets with enough strength and high RM.展开更多
Pressing process is a manufacturing method that obtained work piece with certain dimension, shape and capability through die forcing roughcast to produce plastic deformation or separate. This paper focuses on the key ...Pressing process is a manufacturing method that obtained work piece with certain dimension, shape and capability through die forcing roughcast to produce plastic deformation or separate. This paper focuses on the key problems of visualization simulation in pressing die. The final aim is that numerical simulation system can simulate the process of processing forming technique, which can supply some necessary and accurate key parameters for die design. The detail description of mechanical characteristic and key technique of sheet forming technique is discussed. Pressing forming method is one of the most important forming techniques of metal forming, which has special mechanical characteristics. The character of sheet pressing forming is that the deformation of thickness direction is very small in contrast to other directions. The deformation mode of sheet forming mainly has the following kinds: bi-directional stretch, plane stress, stretches, depths extend, bending and counter-bending. The essence of press forming is the transferring course that the transferring region of rough comes to deformation by outside force, which is main researching principle in forming and the transferring field. The analysis of pressing forming course, disclose the feature of stress-strain and their changing rule, then pressing process and forming parameters could be obtained. So the states of force and deformation of transferring region is key to determine character about the varieties of pressing transferring. The paper analyzes these factors, which may influence forming precision in pressing process. In traditional methods, some key parameter such as spring-back, bending radius for die design are calculated by experience formula or select from data table. The paper brings forward the calculation methods of key parameter in the case of drawing finite element method and numerical simulation into pressing die design. In order to calculate the value of key parameters based on data supplied by FEM, a numerical simulation application is finished combined with two descriptions of work piece deformation NURBS and discrete piece. The numerical simulation is programmed on Microsoft Visual C++ with OpenGL as the graphics tool. It establishes numerical simulation program, dynamically simulates the process of sheet pressing figuration, and gets good effects.展开更多
基金Projects(51774071,50804007,51974073)supported by the National Natural Science Foundation of China。
文摘In order to produce low-cost titanium(Ti)with high productivity,fundamental studies on producing metallic Ti from titanium dioxide(TiO_(2))in the cold pressed pellets were conducted by metallothermic reduction with an indirect contact method.This paper focuses on discussing the mechanism of the reduction process and the relationships of RM(a revised reduction index)with reduction temperature,reduction time,and mole ratio of TiO_(2) to CaCl_(2)(nTiO_(2)/nCaCl_(2))in the pellets.The results show that metallic Ti was obtained from the reduction of TiO_(2) in the pellets by calcium(Ca)vapor;pellets were reduced homogenously and Ca vapor diffused into the porous pellets by Knudsen diffusion or the mixing diffusion of molecular diffusion and Knudsen diffusion at 1273 K;RM increased with the increases of temperature and reduction time and was 96.34%when T_(Redu)=1273 K,t_(Redu)=6 h,and nTiO_(2)/nCaCl_(2)=4;the reasonable nTiO_(2)/nCaCl_(2) value is 3−5 for the pellets with enough strength and high RM.
文摘Pressing process is a manufacturing method that obtained work piece with certain dimension, shape and capability through die forcing roughcast to produce plastic deformation or separate. This paper focuses on the key problems of visualization simulation in pressing die. The final aim is that numerical simulation system can simulate the process of processing forming technique, which can supply some necessary and accurate key parameters for die design. The detail description of mechanical characteristic and key technique of sheet forming technique is discussed. Pressing forming method is one of the most important forming techniques of metal forming, which has special mechanical characteristics. The character of sheet pressing forming is that the deformation of thickness direction is very small in contrast to other directions. The deformation mode of sheet forming mainly has the following kinds: bi-directional stretch, plane stress, stretches, depths extend, bending and counter-bending. The essence of press forming is the transferring course that the transferring region of rough comes to deformation by outside force, which is main researching principle in forming and the transferring field. The analysis of pressing forming course, disclose the feature of stress-strain and their changing rule, then pressing process and forming parameters could be obtained. So the states of force and deformation of transferring region is key to determine character about the varieties of pressing transferring. The paper analyzes these factors, which may influence forming precision in pressing process. In traditional methods, some key parameter such as spring-back, bending radius for die design are calculated by experience formula or select from data table. The paper brings forward the calculation methods of key parameter in the case of drawing finite element method and numerical simulation into pressing die design. In order to calculate the value of key parameters based on data supplied by FEM, a numerical simulation application is finished combined with two descriptions of work piece deformation NURBS and discrete piece. The numerical simulation is programmed on Microsoft Visual C++ with OpenGL as the graphics tool. It establishes numerical simulation program, dynamically simulates the process of sheet pressing figuration, and gets good effects.
