A continuous-time nonlinear model predictive controller(NMPC) was designed for a boiler-turbine unit.The controller was designed by optimizing a receding-horizon performance index,with the nonlinear system approximate...A continuous-time nonlinear model predictive controller(NMPC) was designed for a boiler-turbine unit.The controller was designed by optimizing a receding-horizon performance index,with the nonlinear system approximated by its Taylor series expansion with a certain order,the magnitude saturation constraints on the inputs satisfied by increasing the predictive time,and the rate saturation conditions on the actuators satisfied by tuning the time constant of the reference trajectories in a reference governor.Simulation results showed that the controller can drive the drum pressure and output power of the nonlinear boiler-turbine unit to follow their respective reference trajectories throughout a varying operation range and keep the water level deviation within tolerances.Comparison of the NMPC scheme with the generic model control(GMC) scheme indicated that the responses are slower and there are more oscillations in the responses of the water level,fuel flow input and feed water flow input in the GMC scheme when the boiler-turbine unit is operating over a wide range.展开更多
Experimental investigations on the flexibility of a 300 MW Arch Firing (AF) coal-fired boiler when burning low quality coals is reported. Measurements of gas temperature and species concentration and char sampling usi...Experimental investigations on the flexibility of a 300 MW Arch Firing (AF) coal-fired boiler when burning low quality coals is reported. Measurements of gas temperature and species concentration and char sampling using a water-cooled suction pyrometer were carried out along the furnace elevation. The carbon content and the size distribu-tions of the char samples were obtained. The char morphology was examined using a field emission scanning electron microscope (FESEM). The char sampling was performed on this type of boiler for the first time. The results indicate that the flexibility of this boiler burning low quality coals under a moderate boiler load is better than its flexibility under a high boiler load. Because of the insufficient capacity of the coal pulverizers used,in case of low coal quality the pul-verized coal fineness will drastically decrease under high boiler loads. This causes an increase in the loss due to incom-plete mechanical and chemical combustion. This is the main cause of a low burnout degree of the pulverized coal and the decrease of the flexibility of this AF boiler under a high boiler load.展开更多
A method based on solution of the inverse heat conduction problem was presented for online stress monitoring and fatigue life analysis of boiler drums. The mathematical model of the drum temperature distribution is ba...A method based on solution of the inverse heat conduction problem was presented for online stress monitoring and fatigue life analysis of boiler drums. The mathematical model of the drum temperature distribution is based on the assumptions that the difference of temperature along the longitudinal axis of the boiler drum is negligible with changes only in the radial direction and the circumferential direction, and that the outer surface of drum is thermaUy insulated. Combining this model with the control-volume method provides temperatures at different points on a cross-section of the drum. With the temperature data, the stresses and the life expectancy of the boiler drum are derived according to the ASME code. Applying this method to the cold start-up process of a 300 MW boiler demonstrated the absence of errors caused by the boundary condition assumptions on the inner surface of the drum and testified that the method is an applicable technique for the online stress monitoring and fatigue life analysis of boiler drums.展开更多
The non-linear finite element software ABAQUS was used to simulate the dynamic response of a marine supercharged boiler when subjected to impact loading. Shock resistance was analyzed by the time-domain simulation met...The non-linear finite element software ABAQUS was used to simulate the dynamic response of a marine supercharged boiler when subjected to impact loading. Shock resistance was analyzed by the time-domain simulation method. After exhaustive simulations,the effect of air pressure induced by different working conditions on the shock response of a supercharged boiler was reviewed,leading to conclusions about the variability of structural response with different loading parameters. In order to simulate the real impulsive environments of supercharged boilers,the integration of equipment and ship structure was then primarily used to analyze shock response. These distinctly different equipment shock test methods,run under equivalent work conditions,were compared and the causes of discrepancy were analyzed. The main purpose of this paper is to present references for the anti-shock design of marine supercharged boilers.展开更多
In order to reuse the high sulfur petroleum coke, the waste in chemical industry, as fuel of power plant for energy recovery, the combustion property of petroleum coke was researched experimentally in circulating flui...In order to reuse the high sulfur petroleum coke, the waste in chemical industry, as fuel of power plant for energy recovery, the combustion property of petroleum coke was researched experimentally in circulating fluidized bed (CFB) boiler. The performance of the boiler in burning mixed fuel with different ratios of coal to petroleum coke is obtained. Based on the experimental data, Factors influencing the stability of combustion,thermal efficiency of boiler, and emissions and desulphurisation are discussed. This study demonstrates that the combustion of petroleum coke in CFB boiler is applicable, and has great significance on the design and operation of CFB boiler to burn petroleum coke.展开更多
The present paper investigated and analyzed swirler material consisting of mild steel which was subjected to service for the period of one year in a 30 MW marine boiler. Due to the presence of high temperatures in the...The present paper investigated and analyzed swirler material consisting of mild steel which was subjected to service for the period of one year in a 30 MW marine boiler. Due to the presence of high temperatures in the furnace coupled with the corrosive marine environment swirler material showed accelerated degradation and material wastage. An investigation into the feasibility of manufacturing the existing swirler with an alternate material or coating the swirler material with a thermal barrier coating was undertaken. Based on their properties and performance, SS 304 and SS 316 were proposed as the replacement materials for the swirler. The other alternative of coating the existing swirlers with a form thermal barrier coating to observe for any improvement in their performance at elevated temperatures was also tested. Stellite, which is a Ni-Co based coating, was carried out on the MS samples and the same were exposed to same temperatures mentioned above. The performance of the available options was evaluated with respect to the grain structure of the material, the hardness value of the materials and deterioration at elevated temperatures. Investigation showed the proposed materials/ coatings like SS 304, SS 316 and Stellite coating revealed that SS 316 is the material best suited for high temperature application.展开更多
The Paper has introduced development of domesticand foreign coal-fired industry boiler and has implementedcomprehensive comparison for several substitution technologies（coal powder boiler, coal water mixture boiler, ...The Paper has introduced development of domesticand foreign coal-fired industry boiler and has implementedcomprehensive comparison for several substitution technologies（coal powder boiler, coal water mixture boiler, coal-fired boiler,gas-fired boiler and biomass boiler, etc.） of backward coal-firedindustrial boiler in technology, economy and environment, etc.;has evaluated comprehensive effect and adaptiveconditions of coal-fired industry boiler technology and has put forward suggestion forefficient development of coal-fired industry boiler clearing.展开更多
基金the Natural Science Foundation of China (No.50636010)
文摘A continuous-time nonlinear model predictive controller(NMPC) was designed for a boiler-turbine unit.The controller was designed by optimizing a receding-horizon performance index,with the nonlinear system approximated by its Taylor series expansion with a certain order,the magnitude saturation constraints on the inputs satisfied by increasing the predictive time,and the rate saturation conditions on the actuators satisfied by tuning the time constant of the reference trajectories in a reference governor.Simulation results showed that the controller can drive the drum pressure and output power of the nonlinear boiler-turbine unit to follow their respective reference trajectories throughout a varying operation range and keep the water level deviation within tolerances.Comparison of the NMPC scheme with the generic model control(GMC) scheme indicated that the responses are slower and there are more oscillations in the responses of the water level,fuel flow input and feed water flow input in the GMC scheme when the boiler-turbine unit is operating over a wide range.
基金Projects 2006AA05Z301 supported by the Hi-tech Research and Development Program of China50636010 by the National Natural Science Foundation of China
文摘Experimental investigations on the flexibility of a 300 MW Arch Firing (AF) coal-fired boiler when burning low quality coals is reported. Measurements of gas temperature and species concentration and char sampling using a water-cooled suction pyrometer were carried out along the furnace elevation. The carbon content and the size distribu-tions of the char samples were obtained. The char morphology was examined using a field emission scanning electron microscope (FESEM). The char sampling was performed on this type of boiler for the first time. The results indicate that the flexibility of this boiler burning low quality coals under a moderate boiler load is better than its flexibility under a high boiler load. Because of the insufficient capacity of the coal pulverizers used,in case of low coal quality the pul-verized coal fineness will drastically decrease under high boiler loads. This causes an increase in the loss due to incom-plete mechanical and chemical combustion. This is the main cause of a low burnout degree of the pulverized coal and the decrease of the flexibility of this AF boiler under a high boiler load.
基金Funded by the National Science and Technology Support Project of China (No. 2006BAA03B02-03)
文摘A method based on solution of the inverse heat conduction problem was presented for online stress monitoring and fatigue life analysis of boiler drums. The mathematical model of the drum temperature distribution is based on the assumptions that the difference of temperature along the longitudinal axis of the boiler drum is negligible with changes only in the radial direction and the circumferential direction, and that the outer surface of drum is thermaUy insulated. Combining this model with the control-volume method provides temperatures at different points on a cross-section of the drum. With the temperature data, the stresses and the life expectancy of the boiler drum are derived according to the ASME code. Applying this method to the cold start-up process of a 300 MW boiler demonstrated the absence of errors caused by the boundary condition assumptions on the inner surface of the drum and testified that the method is an applicable technique for the online stress monitoring and fatigue life analysis of boiler drums.
文摘The non-linear finite element software ABAQUS was used to simulate the dynamic response of a marine supercharged boiler when subjected to impact loading. Shock resistance was analyzed by the time-domain simulation method. After exhaustive simulations,the effect of air pressure induced by different working conditions on the shock response of a supercharged boiler was reviewed,leading to conclusions about the variability of structural response with different loading parameters. In order to simulate the real impulsive environments of supercharged boilers,the integration of equipment and ship structure was then primarily used to analyze shock response. These distinctly different equipment shock test methods,run under equivalent work conditions,were compared and the causes of discrepancy were analyzed. The main purpose of this paper is to present references for the anti-shock design of marine supercharged boilers.
文摘In order to reuse the high sulfur petroleum coke, the waste in chemical industry, as fuel of power plant for energy recovery, the combustion property of petroleum coke was researched experimentally in circulating fluidized bed (CFB) boiler. The performance of the boiler in burning mixed fuel with different ratios of coal to petroleum coke is obtained. Based on the experimental data, Factors influencing the stability of combustion,thermal efficiency of boiler, and emissions and desulphurisation are discussed. This study demonstrates that the combustion of petroleum coke in CFB boiler is applicable, and has great significance on the design and operation of CFB boiler to burn petroleum coke.
文摘The present paper investigated and analyzed swirler material consisting of mild steel which was subjected to service for the period of one year in a 30 MW marine boiler. Due to the presence of high temperatures in the furnace coupled with the corrosive marine environment swirler material showed accelerated degradation and material wastage. An investigation into the feasibility of manufacturing the existing swirler with an alternate material or coating the swirler material with a thermal barrier coating was undertaken. Based on their properties and performance, SS 304 and SS 316 were proposed as the replacement materials for the swirler. The other alternative of coating the existing swirlers with a form thermal barrier coating to observe for any improvement in their performance at elevated temperatures was also tested. Stellite, which is a Ni-Co based coating, was carried out on the MS samples and the same were exposed to same temperatures mentioned above. The performance of the available options was evaluated with respect to the grain structure of the material, the hardness value of the materials and deterioration at elevated temperatures. Investigation showed the proposed materials/ coatings like SS 304, SS 316 and Stellite coating revealed that SS 316 is the material best suited for high temperature application.
文摘The Paper has introduced development of domesticand foreign coal-fired industry boiler and has implementedcomprehensive comparison for several substitution technologies（coal powder boiler, coal water mixture boiler, coal-fired boiler,gas-fired boiler and biomass boiler, etc.） of backward coal-firedindustrial boiler in technology, economy and environment, etc.;has evaluated comprehensive effect and adaptiveconditions of coal-fired industry boiler technology and has put forward suggestion forefficient development of coal-fired industry boiler clearing.
